Cleaning device for gear forgings
By designing a cleaning device for gear forgings including an ultrasonic cleaning machine, telescopic cylinder and support frame, the problem of low cleaning efficiency of existing cleaning devices is solved, batch cleaning and efficient cleaning are achieved, and production efficiency is improved.
Patent Information
- Application Number
- CN202421452117.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-25
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-06-25
AI Technical Summary
The cleaning efficiency of existing gear forging cleaning devices is low, affecting production efficiency.
A cleaning device for gear forgings including an ultrasonic cleaning machine, a telescopic cylinder and a support frame is designed. The piston rod and support frame are driven to telescopic cylinder to telescope in the cleaning tank, allowing batch cleaning and efficient cleaning.
Bulk cleaning is achieved, cleaning efficiency is improved, and more gear forgings are placed in limited space to prevent collisions and bubble blockage.
Smart Images

Figure CN222790012U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of cleaning devices, and in particular relates to a cleaning device for gear forgings. Background Art
[0002] Gear forgings are important mechanical parts with a wide range of uses. During the processing or use of gear forgings, oil stains, chips or impurities will inevitably remain on the surface.
[0003] The traditional cleaning method is that workers operate water guns to clean, which is labor-intensive and the cleaning effect is not ideal. With the development of the times, cleaning lines for gear forgings have been gradually produced. The gear forging cleaning lines in the prior art clean the gear forgings one by one. This method is inefficient for cleaning gear forgings and affects the production efficiency of gears.
[0004] Therefore, in order to solve the above problems, it is necessary to design a cleaning device for gear forgings. Utility Model Content
[0005] The utility model aims to provide a cleaning device for gear forgings to solve the technical problem of low cleaning efficiency of the existing cleaning devices.
[0006] In order to solve the above technical problems, the utility model provides a cleaning device for gear forgings, comprising:
[0007] An ultrasonic cleaning machine comprises: a housing and a cleaning tank embedded in the housing;
[0008] At least two telescopic cylinders are arranged in the housing and located on both sides of the cleaning tank, and include: a piston rod;
[0009] The piston rod passes through the top of the shell and is slidably connected to the shell;
[0010] The support frame connected to the piston rod is arranged just above the cleaning tank.
[0011] The telescopic cylinder is suitable for driving the piston rod to be telescopic, so as to drive the supporting frame to be immersed in the cleaning tank or to be extended from the cleaning tank.
[0012] Further, the support frame includes: frame ears; wherein
[0013] The frame ear is connected to the top of the piston rod.
[0014] Furthermore, the support frame further comprises: at least two support groups arranged equidistantly;
[0015] The two support groups are arranged up and down.
[0016] Furthermore, the support group includes: a plurality of support rods arranged equidistantly and laterally;
[0017] A triangular frame is mounted on the adjacent support rods.
[0018] Furthermore, a plurality of partition plates are provided in the triangular frame;
[0019] The partition plate is provided with a plurality of through holes.
[0020] Furthermore, a through portion is provided at the bottom of the triangular frame.
[0021] The beneficial effects of the utility model are:
[0022] (I) The utility model places a number of gear forgings to be cleaned on a support group, and then drives the piston rod to retract through a telescopic cylinder, and the piston rod drives the frame ears to move downward, so that the support frame is completely immersed in the cleaning liquid in the cleaning tank for cleaning, thereby achieving batch cleaning and improving the cleaning efficiency.
[0023] (ii) The utility model provides a triangular frame to support the gear forgings, thereby achieving the effect of placing more gear forgings in a limited space; provides a plurality of partition plates to prevent adjacent gear forgings from colliding during cleaning; and provides a plurality of through holes to prevent the partition plates from blocking bubbles.
[0024] Other features and advantages of the utility model will be described in the following description, and partly become apparent from the description, or understood by practicing the utility model. The purpose and other advantages of the utility model are realized and obtained by the structures particularly pointed out in the description and the drawings.
[0025] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, preferred embodiments are given below and described in detail with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0027] Figure 1 It is a stereogram of the preferred embodiment of the whole of the utility model;
[0028] Figure 2 It is a three-dimensional diagram of a preferred embodiment of the support frame of the utility model;
[0029] Figure 3 It is a three-dimensional diagram of a preferred embodiment of the triangular frame of the utility model;
[0030] Figure 4 It is a stereogram of a preferred embodiment of the partition plate of the utility model.
[0031] In the figure:
[0032] Ultrasonic cleaning machine 1, housing 11, cleaning tank 12;
[0033] Telescopic cylinder 2, piston rod 21;
[0034] Support frame 3, frame ears 31, support group 32, support rod 321;
[0035] The triangular frame 4 , the partition plate 41 , the through hole 411 , and the through portion 42 . DETAILED DESCRIPTION
[0036] In order to make the purpose, technical solution and advantages of the embodiments of the utility model clearer, the technical solution of the utility model will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Example 1
[0037] like Figure 1 , Figure 2 As shown, this embodiment provides a cleaning device for gear forgings, comprising:
[0038] An ultrasonic cleaning machine 1 comprises: a shell 11 and a cleaning tank 12 embedded in the shell 11; at least two telescopic cylinders 2 are arranged in the shell 11 and located on both sides of the cleaning tank 12, and include: a piston rod 21; wherein the piston rod 21 passes through the top of the shell 11 and is slidably connected to the shell 11; a support frame 3 connected to the piston rod 21, which is arranged directly above the cleaning tank 12, and the telescopic cylinder 2 is suitable for driving the piston rod 21 to extend and retract, so as to drive the support frame 3 to immerse in the cleaning tank 12 or extend from the cleaning tank 12; wherein cleaning liquid is arranged in the cleaning tank 12 is the most preferred; wherein two telescopic cylinders 2 are arranged is the most preferred; wherein the support frame 3 is completely immersed in the cleaning liquid in the cleaning tank 12 is the most preferred.
[0039] The support frame 3 includes: a frame ear 31 ; wherein the frame ear 31 is connected to the top of the piston rod 21 .
[0040] The support frame 3 further comprises: at least two support groups 32 arranged equidistantly; wherein the two support groups 32 are arranged up and down; wherein by arranging the support groups 32, a plurality of gear forgings to be cleaned are arranged up and down, so as to achieve the effect of batch cleaning.
[0041] In this embodiment, a number of gear forgings to be cleaned are placed on the support group 32, and the piston rod 21 is retracted by the telescopic cylinder 2, and the piston rod 21 drives the frame ear 31 to move downward, so that the support frame 3 is completely immersed in the cleaning liquid in the cleaning tank 12 for cleaning, thereby achieving batch cleaning and improving the cleaning efficiency. Example 2
[0042] like Figures 2 to 4 As shown, based on Example 1, this Example 2 includes:
[0043] The support group 32 includes: a plurality of support rods 321 equidistantly arranged transversely; wherein triangular frames 4 are mounted on adjacent support rods 321; and by providing the triangular frames 4 to support the gear forgings, the effect of placing more gear forgings in a limited space is achieved.
[0044] A plurality of partition plates 41 are provided in the triangular frame 4; wherein the partition plates 41 are provided with a plurality of through holes 411; by providing a plurality of partition plates 41, the effect of preventing adjacent gear forgings from colliding during cleaning is achieved; by providing a plurality of through holes 411, the effect of preventing the partition plates 41 from blocking bubbles is achieved.
[0045] The bottom of the triangular frame 4 is provided with a through portion 42 ; by providing the through portion 42 at the bottom of the triangular frame 4 , the triangular frame 4 is prevented from bringing out the cleaning liquid.
[0046] The various devices selected in this application (components whose specific structures are not described) are all universal standard parts or components known to those skilled in the art, and their structures and principles can be known to those skilled in the art through technical manuals or conventional experimental methods.
[0047] In the description of the embodiments of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0048] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0049] Based on the above ideal embodiments of the utility model, the relevant staff can make various changes and modifications without deviating from the technical concept of the utility model through the above description. The technical scope of the utility model is not limited to the content of the specification, and its technical scope must be determined according to the scope of the claims.
Claims
1. A cleaning device for gear forgings, characterized in that: include: An ultrasonic cleaning machine (1) comprises: a housing (11) and a cleaning tank (12) embedded in the housing (11); At least two telescopic cylinders (2) are arranged in the housing (11) and located on both sides of the cleaning tank (12), and include: a piston rod (21); The piston rod (21) passes through the top of the housing (11) and is slidably connected to the housing (11); A support frame (3) connected to the piston rod (21) is arranged directly above the cleaning tank (12). The telescopic cylinder (2) is suitable for driving the piston rod (21) to extend and retract, so as to drive the support frame (3) to be immersed in the cleaning tank (12) or to extend from the cleaning tank (12).
2. The cleaning device for gear forgings according to claim 1, characterized in that: The support frame (3) comprises: frame ears (31); wherein The frame ear (31) is connected to the top of the piston rod (21).
3. The cleaning device for gear forgings according to claim 2, characterized in that: The support frame (3) further comprises: at least two support groups (32) arranged equidistantly; wherein The two support groups (32) are arranged one above the other.
4. The cleaning device for gear forgings according to claim 3, characterized in that: The support group (32) comprises: a plurality of support rods (321) arranged equidistantly and laterally; A triangular frame (4) is mounted adjacent to the support rod (321).
5. The cleaning device for gear forgings according to claim 4, characterized in that: A plurality of partition plates (41) are provided in the triangular frame (4); wherein The partition plate (41) is provided with a plurality of through holes (411).
6. The cleaning device for gear forgings according to claim 5, characterized in that: A through portion (42) is provided at the bottom of the triangular frame (4).