Batching device for ceramsite processing

By designing a ceramic processing batching device, using components such as a single chip computer, weighing sensor and electric push rod, the automated batching and stirring of the ceramic is achieved, solving the problem of cumbersome manual operations in the existing technology, and improving efficiency and accuracy.

CN222792437UActive Publication Date: 2025-04-25ANHUI CHANGJIUQU ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202420776816.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-16
Publication Date
2025-04-25
Estimated Expiration
2034-04-16

AI Technical Summary

Technical Problem

The existing ceram ingredient ingredients are cumbersome and require manual participation. Each ingredient process requires manual weighing and stirring, which is inefficient and error-prone.

Method used

A ingredient device for processing ceramic granules is designed, including a shell and a precise ingredient mechanism, and components such as a single chip computer, weighing sensor and electric push rod are used to realize automated ingredient ingredients and stirring.

Benefits of technology

The device can automatically complete the ingredients and stirring of the ceramics, improve efficiency, reduce the cumbersomeness and error rate of manual operation, and is easy to operate and simple to structure.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a batching device for ceramsite processing. The batching device comprises a shell and a precise batching mechanism, a frustum is arranged on the inner wall of the bottom side of the shell, a rotating rod is rotationally connected between the upper surface of the frustum and the inner wall of the upper side of the shell, the outer arc surface of the rotating rod is fixedly connected with a stirring rod through a first connecting frame, and the lower side of the outer arc surface of the stirring rod is slidably connected with the bottom side wall of the shell; the precise batching mechanism comprises feeding tables, sliding grooves, limiting rods, side edge sliding seats, side edge rotating blocks and a feeding bin, the feeding tables are arranged on the upper surface of the shell in a left-right symmetry mode, the sliding grooves are formed in the upper surfaces of the feeding tables in a front-back symmetry mode, and the side edge sliding seats are slidably connected to the interiors of the sliding grooves; the interiors of the sliding grooves are fixedly connected with limiting rods correspondingly, and the outer arc faces of the limiting rods are slidably connected with the middles of the side edge sliding seats located in the same sliding groove correspondingly. The burdening device for ceramsite processing can intelligently realize burdening operation of ceramsite, and is simple in structure and simple and convenient to operate.
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Description

Technical Field

[0001] The utility model relates to the technical field of ceramsite processing, in particular to a batching device for ceramsite processing. Background Art

[0002] As the name implies, ceramsite is a particle of ceramic. Most of the appearance of ceramsite is round or oval sphere, but some imitation gravel ceramsite is not round or oval sphere, but irregular gravel. Before using ceramsite, it is often necessary to add specified ingredients for stirring:

[0003] The existing batching method is often to manually use a weighing table to weigh the specified weight of ceramsite and ingredients, and then manually use a shovel to stir the materials in real time to complete the batching operation;

[0004] This method of manual weighing and batching has some problems. For example, the manual weighing operation is very cumbersome and requires manual participation in every batching process. For this reason, we propose a batching device for ceramsite processing. Utility Model Content

[0005] The technical problem to be solved by the utility model is to overcome the existing defects and provide a batching device for ceramsite processing, which can realize the batching operation of ceramsite and effectively solve the problems in the background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a batching device for ceramsite processing, comprising a shell and a precise batching mechanism;

[0007] Shell: The inner wall of the bottom side thereof is provided with a frustum, a rotating rod is rotatably connected between the upper surface of the frustum and the upper inner wall of the shell, the outer arc surface of the rotating rod is fixedly connected to the stirring rod through the first connecting frame, and the lower side of the outer arc surface of the stirring rod is slidably connected to the bottom side wall of the shell;

[0008] Precision batching mechanism: it includes a feeding table, a slide groove, a limit rod, a side sliding seat, a side rotating block and a feeding bin, the feeding table is symmetrically arranged on the upper surface of the shell, the upper surface of the feeding table is symmetrically opened with slide grooves, the inside of the slide grooves are slidably connected with the side sliding seats, the inside of the slide grooves are fixedly connected with the limit rods, the outer arc surfaces of the limit rods are slidably connected with the middle parts of the side sliding seats located in the same slide groove, the inside of the side sliding seats are rotatably connected with the side rotating blocks through the rotating shafts, the upper ends of every two vertically adjacent side rotating blocks are fixedly connected to the lower surface of a feeding bin, the batching operation of expanded clay can be intelligently realized, the structure is simple, and the operation is easy.

[0009] Furthermore, it also includes a single-chip microcomputer, which is arranged on the outside of the device, and the input end of the single-chip microcomputer is electrically connected to an external power supply to control the normal operation of the electrical appliance.

[0010] Furthermore, the precise batching mechanism also includes a weighing sensor and a feed pipe. The weighing sensors are respectively arranged at the bottom ends of the two feed bins, and the upper ends of the weighing sensors are respectively provided with weighing plates, and the upper ends of the feed bins are respectively provided with feed pipes. The lower ends of the two feed pipes respectively correspond to the upper and lower positions of the weighing plates located in the same feed bin, and the rear ends of the feed pipes are respectively connected to external feeding equipment. The weighing sensors are electrically connected to the single-chip microcomputer in a bidirectional manner to realize the weighing function.

[0011] Furthermore, the precise batching mechanism also includes an angle adjustment component, which includes an electric push rod, a middle fixed seat and a middle rotating block. The electric push rod is arranged in the middle of the upper surface of the shell, and the telescopic end of the electric push rod is fixedly connected to the middle fixed seat. The inner left side and the inner right side of the middle fixed seat are also rotatably connected to the middle rotating block through a rotating shaft. The opposite outer side surfaces of the two middle rotating blocks are respectively fixedly connected to the middle of the outer side surface of the feed bin at the corresponding position. The input end of the electric push rod is electrically connected to the output end of the single-chip microcomputer to realize the function of angle adjustment.

[0012] Furthermore, it also includes a motor, which is arranged at the bottom end of the housing, the output shaft of the motor is fixedly connected to the bottom end of the rotating rod, and the input end of the motor is electrically connected to the output end of the single chip microcomputer.

[0013] Furthermore, it also includes a second connecting frame, which is arranged on the lower side of the outer arc surface of the shell, and a mounting flange is provided at the lower end of the second connecting frame to realize the function of the installed device.

[0014] Furthermore, it also includes a discharge pipe, which is arranged on the lower surface of the shell, the upper end of the discharge pipe is connected to the inside of the shell, and the right end of the discharge pipe is connected to an external particle conveying pump to achieve the discharge function.

[0015] Compared with the prior art, the beneficial effects of the utility model are: the batching device for ceramsite processing has the following advantages:

[0016] When it is necessary to carry out ceramsite batching operation, the external feeding equipment can be adjusted. The external ceramsite will fall onto the weighing plate on the left through the feeding pipe on the left in sequence. At this time, the single-chip microcomputer is adjusted, and the weighing sensor is operated to measure the weight of the ceramsite on the weighing plate on the left in real time. After measuring the specified weight of ceramsite, the external feeding equipment can be adjusted to stop feeding. At this time, another feeding equipment is adjusted, and the external batching will fall onto the weighing plate on the right through the feeding pipe on the right in sequence. The weighing sensor measures the amount of material on the weighing plate in real time and returns this information to the single-chip microcomputer. At this time, the single-chip microcomputer is adjusted and the weighing The sensor operates to measure the weight of the ingredients on the weighing plate on the right in real time. After the feeding is completed, the single-chip microcomputer can be adjusted to operate the electric push rod, and the output shaft of the electric push rod is extended, thereby driving the middle fixed seat to operate upward, thereby driving the middle rotating block to rotate, thereby driving each two laterally adjacent side sliding seats to move relatively close, thereby driving the two feeding bins to change their angles. The feeding bin changes its angle with the middle rotating block on the upper side as the center of the circle, thereby allowing the ingredients on the weighing plate and the expanded clay to enter the interior of the outer shell from the feeding platform in turn, thereby realizing the expanded clay batching operation intelligently, with a simple structure and easy operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the internal structure of the utility model;

[0019] Figure 3 It is a schematic diagram of the enlarged structure of point A of the utility model.

[0020] In the figure: 1 shell, 2 precise batching mechanism, 21 feeding table, 22 slide, 23 limit rod, 24 side sliding seat, 25 side rotating block, 26 feeding bin, 27 weighing sensor, 28 angle adjustment assembly, 281 electric push rod, 282 middle fixed seat, 283 middle rotating block, 29 feeding pipe, 3 cone, 4 rotating rod, 5 stirring rod, 6 first connecting frame, 7 motor, 8 second connecting frame, 9 mounting flange, 10 discharging pipe, 11 single chip microcomputer. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-3, This embodiment provides a technical solution: a batching device for ceramsite processing, comprising a shell 1 and a precise batching mechanism 2;

[0023] Shell 1: The inner wall of the bottom side is provided with a cone 3, and a rotating rod 4 is rotatably connected between the upper surface of the cone 3 and the upper inner wall of the shell 1. The outer arc surface of the rotating rod 4 is fixedly connected to a stirring rod 5 through a first connecting frame 6. The lower side of the outer arc surface of the stirring rod 5 is slidably connected to the bottom side wall of the shell 1. It also includes a single-chip microcomputer 11, which is arranged on the outside of the device, and the input end of the single-chip microcomputer 11 is electrically connected to an external power supply. It also includes a motor 7, which is arranged at the bottom end of the shell 1, and the output shaft of the motor 7 is fixedly connected to the bottom end of the rotating rod 4. The input end of the motor 7 is electrically connected to the output end of the single-chip microcomputer 11. It also includes a second connecting frame 8, which is arranged on the lower side of the outer arc surface of the shell 1. The lower end of the second connecting frame 8 is provided with a mounting flange 9, and also includes a discharge pipe 10, which is arranged on the lower surface of the shell 1, and the upper end of the discharge pipe 10 is connected to the inside of the shell 1, and the right end of the discharge pipe 10 is externally connected to an external particle delivery pump, and the device is installed to a designated station through external bolts and bolt holes on the mounting flange 9, and the single-chip microcomputer 11 is regulated, the motor 7 is operated, and the output shaft of the motor 7 is rotated, thereby driving the stirring rod 5 to rotate, and then driving the stirring rod 5 to stir the ceramsite and the ingredients through the second connecting frame 6. After the stirring is completed, the external particle delivery pump can be regulated at this time, and the external particle delivery pump sucks the ceramsite out of the device to complete the batching operation;

[0024] Precision batching mechanism 2: It includes a feeding table 21, a slide 22, a limiting rod 23, a side sliding seat 24, a side rotating block 25 and a feeding bin 26. The feeding table 21 is symmetrically arranged on the upper surface of the shell 1, and the upper surface of the feeding table 21 is symmetrically provided with slides 22, and the inside of the slide 22 is slidably connected with the side sliding seat 24, and the inside of the slide 22 is fixedly connected with the limiting rod 23, and the outer arc surface of the limiting rod 23 is slidably connected with the middle part of the side sliding seat 24 located in the same slide 22, and the inside of the side sliding seat 24 is rotatably connected with the side rotating block 25 through the rotating shaft, and the upper ends of every two vertically adjacent side rotating blocks 25 are fixedly connected with the lower surface of a feeding bin 26, and the precision batching mechanism 2 The batching mechanism 2 also includes a weighing sensor 27 and a feed pipe 29. The weighing sensors 27 are respectively arranged at the bottom ends of the two feed bins 26. The upper ends of the weighing sensors 27 are respectively provided with weighing plates. The upper ends of the feed bins 26 are respectively provided with feed pipes 29. The lower ends of the two feed pipes 29 correspond to the upper and lower positions of the weighing plates located in the same feed bin 26. The rear ends of the feed pipes 29 are respectively connected to external feeding equipment. The weighing sensor 27 is bidirectionally electrically connected to the single-chip microcomputer 11. The precise batching mechanism 2 also includes an angle adjustment component 28. The angle adjustment component 28 includes an electric push rod 281, a middle fixed seat 282 and a middle rotating block 283. The electric push rod 281 is arranged in the middle of the upper surface of the housing 1. The telescopic end of the electric push rod 281 A middle fixed seat 282 is fixedly connected, and the inner left side and the inner right side of the middle fixed seat 282 are also rotatably connected with a middle rotating block 283 through a rotating shaft. The outer side surfaces of the two middle rotating blocks 283 are respectively fixedly connected to the middle of the outer side surface of the corresponding feeding bin 26. The input end of the electric push rod 281 is electrically connected to the output end of the single-chip microcomputer 11. At this time, the external feeding equipment can be regulated, and the external ceramsite passes through the feeding pipe 29 on the left and falls onto the weighing plate on the left in sequence. At this time, the single-chip microcomputer 11 is regulated, and the weighing sensor 27 is operated to measure the weight of the ceramsite on the weighing plate on the left in real time. After measuring the specified weight of the ceramsite, the external feeding equipment can be regulated to stop feeding. At this time, another feeding equipment is regulated, and the external The ingredients fall onto the weighing plate on the right in sequence through the feeding pipe 29 on the right. At this time, the single-chip microcomputer 11 is regulated, and the weighing sensor 27 is operated to measure the weight of the ingredients on the weighing plate on the right in real time. After the feeding is completed, the single-chip microcomputer 11 can be regulated, and the electric push rod 281 can be operated. The output shaft of the electric push rod 281 is extended, thereby driving the middle fixed seat 282 to rotate upward, thereby driving the middle rotating block 283 to rotate, thereby driving each two laterally adjacent side sliding seats 24 to move relatively close, thereby driving the two feeding bins 26 to change their angles. The feeding bin 26 changes its angle with the upper middle rotating block 283 as the center, thereby allowing the ingredients and ceramsite on the weighing plate to enter the interior of the outer shell 1 from the feeding table 21 in sequence.

[0025] The working principle of a batching device for ceramsite processing provided by the utility model is as follows: the device is installed to a designated work station through external bolts and bolt holes on a mounting flange 9, at which time the external feeding device can be regulated, and the external ceramsite passes through a feeding pipe 29 on the left and sequentially falls onto a weighing plate on the left, at which time the single-chip microcomputer 11 is regulated, the weighing sensor 27 is operated, and the weight of the ceramsite on the weighing plate on the left is measured in real time, and after the ceramsite of a specified weight is measured, the external feeding device can be regulated to stop feeding, and at which time another feeding device is regulated, and the external batching passes through a feeding pipe 29 on the right and sequentially falls onto a weighing plate on the right, at which time the single-chip microcomputer 11 is regulated, the weighing sensor 27 is operated, and the weight of the batching on the weighing plate on the right is measured in real time, and the weighing sensor 27 measures the amount of material on the weighing plate in real time, and returns this information to the single-chip microcomputer 11, and the feeding is waited for. After completion, the single-chip microcomputer 11 can be regulated, the electric push rod 281 can be operated, the output shaft of the electric push rod 281 can be extended, thereby driving the middle fixed seat 282 to rotate upward, thereby driving the middle rotating block 283 to rotate, thereby driving each two laterally adjacent side sliding seats 24 to move relatively close, thereby driving the two feeding bins 26 to change their angles, and the feeding bin 26 changes its angle with the upper middle rotating block 283 as the center, thereby allowing the ingredients and ceramsite on the weighing plate to enter the interior of the housing 1 from the feeding platform 21 in turn. At this time, the single-chip microcomputer 11 can be regulated, the motor 7 can be operated, and the output shaft of the motor 7 can be rotated, thereby driving the stirring rod 5 to rotate, thereby driving the stirring rod 5 to stir the ceramsite and ingredients through the second connecting frame 6. After the stirring is completed, the external particle conveying pump can be regulated at this time, and the external particle conveying pump sucks the ceramsite out of the device to complete the ingredient operation.

[0026] It is worth noting that the single chip microcomputer 11 disclosed in the above embodiment is specifically model S7-200, and the weighing sensor 27, the electric push rod 281 and the motor 7 can be freely configured according to the actual application scenario. It is recommended to use the TF08 spoke-type weighing sensor for the weighing sensor 27, the FY025-industrial electric push rod for the electric push rod 281, and the YE2 series three-phase adjustable motor for the motor 7. The single chip microcomputer 11 controls the weighing sensor 27, the electric push rod 281 and the motor 7 using methods commonly used in the prior art.

[0027] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A batching device for ceramsite processing, characterized in that: It comprises a housing (1) and a precise batching mechanism (2); The outer shell (1) is provided with a cone (3) on the inner wall of the bottom side thereof, a rotating rod (4) is rotatably connected between the upper surface of the cone (3) and the inner wall of the upper side of the outer shell (1), the outer arc surface of the rotating rod (4) is fixedly connected to a stirring rod (5) via a first connecting frame (6), and the lower side of the outer arc surface of the stirring rod (5) is slidably connected to the bottom side wall of the outer shell (1); A precise batching mechanism (2): It comprises a feeding platform (21), a slide groove (22), a limiting rod (23), a side sliding seat (24), a side rotating block (25) and a feeding bin (26), wherein the feeding platform (21) is symmetrically arranged on the upper surface of the housing (1), and the upper surface of the feeding platform (21) is symmetrically provided with slide grooves (22) front and back, and the inside of the slide grooves (22) is slidably connected with the side sliding seat (24), and the inside of the slide grooves (22) is fixedly connected with the limiting rods (23), and the outer arc surface of the limiting rod (23) is slidably connected with the middle part of the side sliding seat (24) located in the same slide groove (22), and the inside of the side sliding seat (24) is rotatably connected with the side rotating block (25) through a rotating shaft, and the upper ends of every two vertically adjacent side rotating blocks (25) are fixedly connected to the lower surface of a feeding bin (26).

2. A batching device for ceramsite processing according to claim 1, characterized in that: It also comprises a single chip microcomputer (11), which is arranged outside the device, and an input end of the single chip microcomputer (11) is electrically connected to an external power supply.

3. A batching device for ceramsite processing according to claim 2, characterized in that: The precise batching mechanism (2) further comprises a weighing sensor (27) and a feeding pipe (29), wherein the weighing sensors (27) are respectively arranged at the bottom ends of the two feeding bins (26), the upper ends of the weighing sensors (27) are respectively provided with weighing plates, the upper ends of the feeding bins (26) are respectively provided with feeding pipes (29), the lower ends of the two feeding pipes (29) respectively correspond to the upper and lower positions of the weighing plates located in the same feeding bin (26), the rear ends of the feeding pipes (29) are respectively externally connected to external feeding equipment, and the weighing sensors (27) are bidirectionally electrically connected to the single-chip microcomputer (11).

4. A batching device for ceramsite processing according to claim 2, characterized in that: The precise batching mechanism (2) further comprises an angle adjustment component (28), the angle adjustment component (28) comprising an electric push rod (281), a middle fixed seat (282) and a middle rotating block (283), the electric push rod (281) being arranged at the middle of the upper surface of the housing (1), the telescopic end of the electric push rod (281) being fixedly connected to the middle fixed seat (282), the inner left side and the inner right side of the middle fixed seat (282) being rotatably connected to the middle rotating block (283) via a rotating shaft, the outer side surfaces of the two middle rotating blocks (283) being opposite to each other are respectively fixedly connected to the middle of the outer side surface of the corresponding feeding bin (26), and the input end of the electric push rod (281) is electrically connected to the output end of the single chip computer (11).

5. A batching device for ceramsite processing according to claim 2, characterized in that: It also comprises a motor (7), wherein the motor (7) is arranged at the bottom end of the housing (1), the output shaft of the motor (7) is fixedly connected to the bottom end of the rotating rod (4), and the input end of the motor (7) is electrically connected to the output end of the single chip computer (11).

6. A batching device for ceramsite processing according to claim 1, characterized in that: It also comprises a second connecting frame (8), which is arranged on the lower side of the outer arc surface of the housing (1), and a mounting flange (9) is provided at the lower end of the second connecting frame (8).

7. A batching device for ceramsite processing according to claim 1, characterized in that: It also includes a discharge pipe (10), which is arranged on the lower surface of the outer shell (1), the upper end of the discharge pipe (10) is connected to the interior of the outer shell (1), and the right end of the discharge pipe (10) is externally connected to an external particle conveying pump.