Glass fiber winding machine with quantitative detection mechanism

By introducing quantitative detection mechanisms and related components into the glass fiber wrapper, the problems of contamination and adhesion of glass fibers during the winding process are solved, and automated winding and production efficiency are improved.

CN222795432UActive Publication Date: 2025-04-25SHAOGUAN HAOLI RENEWABLE RESOURCES UTILIZATION CO LTD
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Patent Information

Application Number
CN202421464321.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-25
Publication Date
2025-04-25
Estimated Expiration
2034-06-25

AI Technical Summary

Technical Problem

The existing fiberglass wrappers are prone to dust pollution and adhesion problems of fiberglass adsorption during use, and cannot automatically stop winding. They need to be manually observed and stopped manually, resulting in reduced production efficiency.

Method used

A glass fiber winding machine with a quantitative detection mechanism is designed. By setting up components such as smelting box, solenoid valve, air pump, air outlet valve, winding roller and detection box, automatic winding of glass fibers, dust cleaning and temperature cooling, and automatic winding of glass fibers is achieved through the cooperation of arc plates and extrusion plates.

Benefits of technology

It effectively prevents the glass fiber from adsorbing dust and adhesion during the winding process, realizes automatic winding of glass fibers, reduces manual intervention, improves production efficiency, and promotes the recycling and utilization of waste glass.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of glass fibers, and discloses a glass fiber winding machine with a quantitative detection mechanism, which comprises a bottom plate, the lower surface of the bottom plate is fixedly connected with supporting legs, and the upper surface of the bottom plate is fixedly connected with a working box. A winding box is fixedly connected to the position, located on the right side of the working box, of the upper surface of the bottom plate, a smelting box is fixedly connected to the upper portion of the interior of the working box, a processing box body is fixedly connected to the lower surface of the interior of the working box, and a feeding hopper is fixedly connected to the upper surface of the working box; a communicating pipeline is fixedly connected between the smelting box and the processing box body; after waste glass is smelted into molten glass through the arranged smelting box, the discharge port is opened by starting the electromagnetic valve, the molten glass is conveyed into the processing box body through the discharge port for wire drawing, and after coating, the molten glass is conveyed into the winding box from the discharge port for winding.
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Description

Technical Field

[0001] The utility model relates to the technical field of glass fibers, in particular to a glass fiber winding machine with a quantitative detection mechanism. Background Art

[0002] Glass fiber is an inorganic non-metallic material with excellent performance. There are many types. Its advantages are good insulation, strong heat resistance, good corrosion resistance, and high mechanical strength, but its disadvantages are brittleness and poor wear resistance. It is made of seven kinds of minerals, including pyrophyllite, quartz sand, limestone, dolomite, colemanite, and magnesia stone, through high-temperature melting, wire drawing, winding, weaving and other processes. The diameter of its single filament is several microns to more than 20 microns, which is equivalent to 1 / 20-1 / 5 of a hair. Each bundle of fiber strands is composed of hundreds or even thousands of single filaments.

[0003] During the use of the existing glass fiber winding machine, when the glass fiber is in a winding state, the fiber itself is easily contaminated by dust mixed in the air. At the same time, due to the high temperature of the glass fiber, it causes adhesion during winding. In addition, the existing glass fiber winding machine cannot automatically stop winding after winding to a certain extent, and personnel are required to observe and manually stop the machine, thereby reducing production efficiency. Utility Model Content

[0004] The main technical problem solved by the utility model is to provide a glass fiber winding machine with a quantitative detection mechanism. During the use of the existing glass fiber winding machine, when the glass fiber is in a winding state, the fiber itself is easily contaminated by dust mixed in the air. At the same time, due to the high temperature of the glass fiber, it causes adhesion during winding. In addition, the existing glass fiber winding machine cannot automatically stop winding after winding to a certain extent, and personnel are required to observe and manually stop the machine, thereby reducing the production efficiency.

[0005] To solve the above technical problems, according to one aspect of the utility model, more specifically, a glass fiber winding machine with a quantitative detection mechanism includes a base plate, a lower surface of the base plate is fixedly connected to a supporting leg, an upper surface of the base plate is fixedly connected to a working box, an upper surface of the base plate and located on the right side of the working box is fixedly connected to a winding box, a smelting box is fixedly connected to the upper part of the working box, a processing box is fixedly connected to the lower inner surface of the working box, a feeding hopper is fixedly connected to the upper surface of the working box, a connecting pipe is fixedly connected between the smelting box and the processing box, an electromagnetic valve is fixedly connected to the left side of the connecting pipe, and a discharge port is fixedly connected to the right side of the processing box.

[0006] Furthermore, an L-shaped control box is fixedly connected to the right side of the winding box, a drive motor is fixedly connected to the rear surface of the L-shaped control box, a control rod is fixedly connected to the front end of the output shaft of the drive motor, and the front end of the control rod extends to the interior of the winding box and is fixedly connected to a winding roller.

[0007] Furthermore, an air outlet pipe is rotatably connected to the inner left side of the winding box and located above and below the winding roller via a rotating shaft, the right ends of the two air outlet pipes are rotatably connected to the inner right side of the L-shaped control box via a rotating shaft, a plurality of air outlet valves are fixedly connected to the opposite sides of the two air outlet pipes, an air pump is fixedly connected to the right side of the L-shaped control box, and a hose is fixedly connected to the left end of the air pump and the outer side walls of the two air outlet pipes.

[0008] Furthermore, the rear surface of the L-shaped control box is located on the right side of the drive motor and is rotatably connected to a rotating rod via a rotating shaft, the outer side wall of the rotating rod and the outer side wall of the control rod are fixedly connected to a turntable, the outer side walls of the two turntables are jointly connected to a belt for transmission, the outer side wall of the rotating rod is fixedly connected to a conical block, the left and right sides of the interior of the L-shaped control box and located above the conical block are jointly rotatably connected to a transmission rod via a rotating shaft, the outer side wall of the transmission rod is fixedly connected to a bevel gear, the outer side wall of the conical block is fixedly connected to a rack plate 1, and the transmission rod The outer wall of the two air outlet pipes is fixedly connected to the left side of the bevel gear with a control gear 1, the outer walls of the two air outlet pipes and located inside the L-shaped control box are fixedly connected to a control gear 2, the left side of the interior of the L-shaped control box and located on the front and rear surfaces of the control gear 1 are slidably connected with a rack plate 2, the two rack plates 2 are meshed with the two control gears 2 and the two control gears 1, the outer walls of the two air outlet pipes are sleeved with torsion springs, and the two ends of the two torsion springs are respectively fixedly connected to the two control gears 2 and the right side of the interior of the L-shaped control box.

[0009] Furthermore, a detection box is fixedly connected to the right side of the interior of the winding box, an extrusion plate is slidably connected to the interior of the detection box, a control button is fixedly connected to the right side of the interior of the detection box, a connecting rod is fixedly connected to the left side of the extrusion plate, the left end of the extrusion plate extends to the left side of the detection box and is fixedly connected to an arc plate, and two return springs are fixedly connected between the left side of the extrusion plate and the detection box.

[0010] Furthermore, the front surface of the winding box is rotatably connected to an observation door via a hinge, and a control handle is fixedly connected to the left side of the front surface of the observation door.

[0011] The beneficial effects of the glass fiber winding machine with a quantitative detection mechanism of the utility model are:

[0012] After the waste glass is melted into glass liquid by the provided melting box, the discharge port is opened by starting the electromagnetic valve, and the glass liquid is transported to the inner part of the processing box through the discharge port for wire drawing and coating, and then transported from the discharge port to the inner part of the winding box for winding, thereby completing the recycling of waste glass and preventing waste glass from being buried deep in the land, causing serious pollution to the land and causing a large waste of land resources;

[0013] The air pump is used to deliver gas to the inside of the two air outlet pipes, so that the dust on the surface of the glass fiber can be cleaned and the temperature of the surface of the glass fiber can be reduced through the multiple air outlet valves, so that the glass can be better wound up by the winding roller to prevent the glass fiber from sticking. The rack plate and two torsion springs can effectively control the indirect deflection of the two air outlet pipes, so that the dust on the surface of the glass fiber can be better cleaned and the temperature of the surface of the glass fiber can be effectively reduced, thereby improving the processing and delivery efficiency of the glass fiber;

[0014] The extrusion plate is controlled to slide rightward inside the detection box by the arc plate, and the reeling is stopped by pressing the extrusion plate extrusion control button, thereby reducing manual intervention and improving the reeling efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The utility model is further described in detail below with reference to the accompanying drawings and specific implementation methods.

[0016] Figure 1 This is a schematic diagram of the overall structure of a glass fiber winding machine with a quantitative detection mechanism according to the utility model;

[0017] Figure 2 It is a front view structural schematic diagram of a cross section of a working box, a winding box and an L-shaped control box of a glass fiber winding machine with a quantitative detection mechanism according to the utility model;

[0018] Figure 3 It is a schematic diagram of a partial top-sectional structure of an L-shaped control box of a glass fiber winding machine with a quantitative detection mechanism according to the utility model;

[0019] Figure 4 The utility model is a glass fiber winding machine with a quantitative detection mechanism Figure 2 A schematic diagram of the enlarged structure at A in the middle;

[0020] Figure 5 The utility model is a glass fiber winding machine with a quantitative detection mechanism Figure 2 Schematic diagram of the enlarged structure at point B in the middle.

[0021] In the figure: 1. bottom plate; 2. supporting legs; 3. working box; 4. winding box; 5. melting box; 6. processing box; 7. feeding hopper; 8. connecting pipe; 9. electromagnetic valve; 10. discharge port; 11. L-shaped control box; 12. driving motor; 13. control lever; 14. winding roller; 15. control handle; 16. air outlet pipe; 17. air outlet valve; 18. air pump; 19. hose; 20. rotating rod; 21. turntable; 22. belt; 23. conical block; 24. transmission rod; 25. bevel gear; 26. rack plate 1; 27. control gear 1; 28. control gear 2; 29. ​​rack plate 2; 30. torsion spring; 31. detection box; 32. extrusion plate; 33. control button; 34. connecting rod; 35. arc plate; 36. reset spring; 37. observation door. DETAILED DESCRIPTION

[0022] The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments. It should be noted that the embodiments and features in the embodiments of the present application can be combined with each other without conflict.

[0023] According to one aspect of the present invention, Figure 1-5 As shown, a glass fiber winding machine with a quantitative detection mechanism is provided, comprising a bottom plate 1, a supporting leg 2 is fixedly connected to the lower surface of the bottom plate 1, a working box 3 is fixedly connected to the upper surface of the bottom plate 1, a winding box 4 is fixedly connected to the upper surface of the bottom plate 1 and located on the right side of the working box 3, a smelting box 5 is fixedly connected to the upper part of the working box 3, a processing box 6 is fixedly connected to the lower surface of the working box 3, a feeding hopper 7 is fixedly connected to the upper surface of the working box 3, a connecting pipe 8 is fixedly connected between the smelting box 5 and the processing box 6, an electromagnetic valve 9 is fixedly connected to the left side of the connecting pipe 8, and a discharge port 10 is fixedly connected to the right side of the processing box 6;

[0024] When the utility model is used, the whole equipment is supported and fixed by the multiple supporting legs 2, and the waste glass is put into the interior of the melting box 5 from the provided feeding hopper 7. After the waste glass is melted into glass liquid by the melting box 5, the discharge port 10 is opened by starting the electromagnetic valve 9, and the glass liquid is transported to the interior of the processing box 6 through the discharge port 10 for wire drawing and coating, and then transported from the discharge port 10 to the interior of the winding box 4 for winding, thereby completing the recycling of the waste glass, preventing the waste glass from being buried deep in the ground, causing serious pollution to the land, and causing a large amount of waste of land resources.

[0025] In this embodiment, an L-shaped control box 11 is fixedly connected to the right side of the winding box 4, a driving motor 12 is fixedly connected to the rear surface of the L-shaped control box 11, a control rod 13 is fixedly connected to the front end of the output shaft of the driving motor 12, and the front end of the control rod 13 extends to the interior of the winding box 4 and is fixedly connected to a winding roller 14;

[0026] When the utility model is used, the control rod 13 is rotated by starting the driving motor 12, and the winding roller 14 is controlled by the controlling rod 13 to wind up the processed glass fiber, thereby completing the automatic winding of the glass fiber without manual operation, thereby improving the winding efficiency. After use, the driving motor 12 can be turned off.

[0027] In this embodiment, an air outlet pipe 16 is rotatably connected to the left side of the winding box 4 and located above and below the winding roller 14 through a rotating shaft, and the right ends of the two air outlet pipes 16 are rotatably connected to the right side of the L-shaped control box 11 through a rotating shaft, and a plurality of air outlet valves 17 are fixedly connected to the opposite sides of the two air outlet pipes 16, and an air pump 18 is fixedly connected to the right side of the L-shaped control box 11, and a hose 19 is fixedly connected between the left end of the air pump 18 and the outer side walls of the two air outlet pipes 16;

[0028] When the utility model is used, when the glass fiber is rolled up by the winding roller 14, the air pump 18 and the two hoses 19 are started to transport gas to the inside of the two air outlet pipes 16, so that the multiple air outlet valves 17 are used to remove dust and cool down the surface of the manufactured glass fiber, thereby facilitating the rolling up of the glass fiber.

[0029] In this embodiment, the rear surface of the L-shaped control box 11 and located on the right side of the drive motor 12 is rotatably connected to a rotating rod 20 through a rotating shaft, the outer side wall of the rotating rod 20 and the outer side wall of the control rod 13 are fixedly connected to a turntable 21, the outer side walls of the two turntables 21 are jointly connected to a belt 22 for transmission, the outer side wall of the rotating rod 20 is fixedly connected to a conical block 23, the inner left and right sides of the L-shaped control box 11 and located above the conical block 23 are jointly connected to a transmission rod 24 through a rotating shaft, the outer side wall of the transmission rod 24 is fixedly connected to a bevel gear 25, the outer side wall of the conical block 23 is fixedly connected to a rack plate 26, and the transmission The outer wall of the rod 24 is fixedly connected to the left side of the bevel gear 25 with a control gear 1 27, the outer walls of the two air outlet pipes 16 are fixedly connected to the control gear 2 28 located inside the L-shaped control box 11, the left side of the inside of the L-shaped control box 11 and the front and rear surfaces of the control gear 1 27 are slidably connected with a rack plate 29, the two rack plates 29 are meshed and connected with the two control gears 28 and the two control gears 1 27, the outer walls of the two air outlet pipes 16 are sleeved with torsion springs 30, the two ends of the two torsion springs 30 are respectively fixedly connected to the two control gears 28 and the right side of the inside of the L-shaped control box 11;

[0030] When the utility model is used, when the winding roller 14 is controlled to rotate and reel by the driving motor 12, the two turntables 21 are also driven to rotate together by the belt 22, and the rotating rod 20 is driven to rotate by the turntable 21. The rotating rod 20 indirectly drives the bevel gear 25 through the set conical block 23 and the rack plate 1 26. The bevel gear 25 controls the two rack plates 29 to slide back to each other through the set control gear 1 27, and drives the two control gears 28 to rotate through the two rack plates 29, so as to control the deflection of the two air outlet pipes 16 through the two control gears 28. The indirect deflection of the two air outlet pipes 16 can be effectively controlled by the set rack plate 1 26 and the two torsion springs 30, so as to better clean the dust on the surface of the glass fiber and effectively cool the surface of the glass fiber, thereby improving the processing and delivery efficiency of the glass fiber.

[0031] In this embodiment, a detection box 31 is fixedly connected to the right side of the winding box 4, a pressing plate 32 is slidably connected to the inside of the detection box 31, a control button 33 is fixedly connected to the right side of the detection box 31, a connecting rod 34 is fixedly connected to the left side of the pressing plate 32, the left end of the pressing plate 32 extends to the left side of the detection box 31, and is fixedly connected to an arc plate 35, and two return springs 36 are fixedly connected between the left side of the pressing plate 32 and the detection box 31;

[0032] When the utility model is used, when the glass fiber is rolled up to a certain extent on the set winding roller 14, the glass fiber will slowly squeeze the arc plate 35, and the arc plate 35 controls the squeezing plate 32 to slide to the right inside the detection box 31 through the set connecting rod 34. When the squeezing plate 32 slides to a certain extent, the squeezing plate 32 will press the set control button 33. When the control button 33 is pressed, the drive motor 12 will be automatically turned off to stop the rotation of the winding roller 14, and the discharge port 10 will be closed to prevent the glass fiber from continuing to be produced. After that, the operator can take out the rolled glass fiber and continue to produce and roll.

[0033] In this embodiment, the front surface of the winding box 4 is connected to an observation door 37 by a hinge, and a control handle 15 is fixedly connected to the left side of the front surface of the observation door 37. The control handle 15 is provided to facilitate the opening and closing of the observation door 37, and the observation door 37 is provided to facilitate the observation of the internal winding status.

[0034] The working principle of the device is as follows: when the utility model is used, the whole equipment is supported and fixed by a plurality of supporting legs 2, and waste glass is put into the interior of the melting box 5 from the provided feed hopper 7, and the waste glass is melted into glass liquid by the melting box 5, and then the discharge port 10 is opened by starting the electromagnetic valve 9, and the glass liquid is transported to the interior of the processing box 6 through the discharge port 10 for wire drawing and coating, and then transported from the discharge port 10 to the interior of the winding box 4 for winding, thereby completing the recycling of waste glass and preventing waste glass from being buried deep in the ground, causing serious pollution to the land and causing a large amount of waste of land resources.

[0035] The electrical components that appear in this article are all electrical components that exist in reality.

[0036] Of course, the above description is not a limitation of the present invention, and the present invention is not limited to the above examples. Changes, modifications, additions or substitutions made by ordinary technicians in this technical field within the essential scope of the present invention also fall within the protection scope of the present invention.

Claims

1. A glass fiber winding machine with a quantitative detection mechanism, comprising a bottom plate (1), characterized in that: The lower surface of the bottom plate (1) is fixedly connected to a support leg (2), the upper surface of the bottom plate (1) is fixedly connected to a working box (3), the upper surface of the bottom plate (1) is fixedly connected to a winding box (4) located on the right side of the working box (3), a smelting box (5) is fixedly connected to the upper part of the interior of the working box (3), a processing box (6) is fixedly connected to the lower surface of the interior of the working box (3), a feed hopper (7) is fixedly connected to the upper surface of the working box (3), a connecting pipe (8) is fixedly connected between the smelting box (5) and the processing box (6), a solenoid valve (9) is fixedly connected to the left side of the connecting pipe (8), and a discharge port (10) is fixedly connected to the right side of the processing box (6); The right side of the winding box (4) is fixedly connected to an L-shaped control box (11), the rear surface of the L-shaped control box (11) is fixedly connected to a drive motor (12), the front end of the output shaft of the drive motor (12) is fixedly connected to a control rod (13), the front end of the control rod (13) extends to the interior of the winding box (4) and is fixedly connected to a winding roller (14); An air outlet pipe (16) is rotatably connected to the left side of the interior of the winding box (4) and located above and below the winding roller (14) via a rotating shaft. The right ends of the two air outlet pipes (16) are rotatably connected to the right side of the interior of the L-shaped control box (11) via a rotating shaft. A plurality of air outlet valves (17) are fixedly connected to the opposite sides of the two air outlet pipes (16). An air pump (18) is fixedly connected to the right side of the L-shaped control box (11). A hose (19) is fixedly connected between the left end of the air pump (18) and the outer side walls of the two air outlet pipes (16).

2. A glass fiber winding machine with a quantitative detection mechanism according to claim 1, characterized in that: A rotating rod (20) is rotatably connected to the rear surface of the L-shaped control box (11) and is located to the right of the drive motor (12) via a rotating shaft. The outer side wall of the rotating rod (20) and the outer side wall of the control rod (13) are both fixedly connected to a rotating disk (21). The outer side walls of the two rotating disks (21) are jointly connected to a belt (22) for transmission. The outer side wall of the rotating rod (20) is fixedly connected to a conical block (23). The left and right sides of the interior of the L-shaped control box (11) and located above the conical block (23) are jointly connected to a transmission rod (24) via a rotating shaft. The outer side wall of the transmission rod (24) is fixedly connected to a bevel gear (25). The outer side wall of the conical block (23) is fixedly connected to a rack plate (26). The transmission rod (24) ) and is fixedly connected to the left side of the bevel gear (25) with a control gear one (27); the outer walls of the two air outlet pipes (16) and are located inside the L-shaped control box (11) and are fixedly connected to control gear two (28); the left side of the inside of the L-shaped control box (11) and are located on the front surface and the rear surface of the control gear one (27) are slidably connected with a rack plate two (29); the two rack plates two (29) are meshingly connected with the two control gears two (28) and the two control gears one (27); the outer walls of the two air outlet pipes (16) are sleeved with a torsion spring (30); the two ends of the two torsion springs (30) are respectively fixedly connected to the two control gears two (28) and the right side of the inside of the L-shaped control box (11).

3. A glass fiber winding machine with a quantitative detection mechanism according to claim 1, characterized in that: The right side of the interior of the winding box (4) is fixedly connected to a detection box (31), the interior of the detection box (31) is slidably connected to a pressing plate (32), the right side of the interior of the detection box (31) is fixedly connected to a control button (33), the left side of the pressing plate (32) is fixedly connected to a connecting rod (34), the left end of the pressing plate (32) extends to the left side of the detection box (31) and is fixedly connected to an arc plate (35), and two return springs (36) are fixedly connected between the left side of the pressing plate (32) and the detection box (31).

4. A glass fiber winding machine with a quantitative detection mechanism according to claim 1, characterized in that: The front surface of the winding box (4) is rotatably connected to an observation door (37) via a hinge, and a control handle (15) is fixedly connected to the left side of the front surface of the observation door (37).