Panel vibration beam of waterproof layer between ballastless track lines
By introducing retractable support rods and cross beams into the waterproof layer flat vibrating beam between the ballastless track lines, the limitations of the use scenarios of vibrating beams in the prior art are solved, and the flexible adjustment of the moving wheel in the height and horizontal directions is achieved, and the practicality of the device is improved.
Patent Information
- Application Number
- CN202421654680.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-13
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-07-13
AI Technical Summary
The existing delamination flat vibrating beams between ballastless track lines have limitations in their use scenarios, and they need limit rails that match the height of the wheel, which limits their application scenarios.
A flat vibrating beam between ballless track line waterproof layer including a body structure and an improved structure is designed. The improved structure introduces a retractable support rod between the mounting frame and the side frame, and a retractable insertion rod and positioning mechanism are provided on the cross beam, so that flexible adjustment of the support rod and insertion rod can be achieved by combining bolts and pad rings.
Through the retractable support rods and beams, the moving wheels are adjustable in height and horizontal directions, which is suitable for more types of use scenarios and improves the practicality of the device.
Smart Images

Figure CN222796106U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of track construction, in particular to a flat vibration beam for a waterproof layer between ballastless track lines. Background Art
[0002] Ballastless track, also known as ballastless track, is a special railway track structure. Unlike traditional ballast track, ballastless track does not have a traditional ballast cushion layer, but uses other methods to provide support and stability.
[0003] The main feature of ballastless track is that the track is laid directly on the sand layer or special base material. It usually consists of the following parts: hard base layer, waterproof layer, isolation layer and upper track structure.
[0004] The main function of the vibration beam is to act on the waterproof layer to make it lay tightly without gaps. The overall structure of the vibration beam is rigid, with wheels of a certain height on both sides. When using it, you need to first lay walls of a certain height on both sides of the road, and then install limit rails on the walls for the wheels to travel. This limits the use scenario to a limit rail that matches the height of the wheels, which has great limitations. Utility Model Content
[0005] Technical problem to be solved: How to improve the practicality of the truss plate vibration beam.
[0006] Technical solution: The utility model provides a flat vibration beam for a waterproof layer between ballastless track lines, including a main body structure and an improved structure: the main body structure includes a frame, a vibrator and two cross beams, both ends of the two cross beams are connected to side frames, a mounting frame is arranged under the side frame, a moving wheel is installed in the mounting frame, and the mounting frame is a U-shaped frame with an opening facing downward; the improved structure includes a support rod connected between the mounting frame and the side frame and can be extended and retracted in the vertical direction; in addition, the cross beam can also be extended and retracted in the horizontal direction.
[0007] Furthermore, the support rod is composed of a sleeve whose top end is fixed to the side frame and a connecting rod movably inserted in the sleeve and whose bottom end is fixed to the mounting frame; in addition, a fixing mechanism is provided between the two for fixing the connecting rod after it is extended or retracted.
[0008] Furthermore, the fixing mechanism includes a plurality of connection holes that penetrate through the sleeve and the connecting rod and are evenly distributed along the height direction thereof, and the sleeve and the connecting rod are connected with a combination bolt through the connection holes.
[0009] Furthermore, the combined bolt is composed of a head, a stud and a nut. A washer can be sleeved on the outer peripheral side of the stud, and the washer is located between the nut and the sleeve.
[0010] Furthermore, the crossbeam includes a crossbar fixed on the frame and an insertion rod movably inserted at the outer end of the crossbar; in addition, a positioning mechanism is provided between the two for positioning the insertion rod after it is extended and retracted.
[0011] Furthermore, the positioning mechanism includes a plurality of through holes evenly distributed along the length direction of each cross bar and each insertion rod, and a latch is inserted between the cross bar and the insertion rod from top to bottom through the through holes.
[0012] Furthermore, a shaft rod is installed on the moving wheel; at the same time, two mounting holes are symmetrically opened on the U-shaped frame, and a bearing is installed in each mounting hole, and the inner ring of the bearing is interference fit with the end of the shaft rod.
[0013] Technical effect: In the utility model, on the one hand, since a retractable support rod can be installed between the mounting frame and the side frame, the distance between the moving wheel and the plane can be adjusted in the height direction, so that the moving wheel can be adjusted in height according to the needs of the use environment; on the other hand, since the crossbeam is also retractable, the moving wheel can also be adjusted in the horizontal direction according to the needs. Through the combined effect of the two, the device can be applied to more scenarios and is more practical. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0015] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0016] Figure 2 This is a schematic diagram of the main structure of the utility model;
[0017] Figure 3 It is a partial structural decomposition schematic diagram of the utility model;
[0018] Figure 4 It is an enlarged schematic diagram of the structure at A of the utility model;
[0019] Figure 5 This is a schematic diagram of the connection groove structure of the utility model;
[0020] In the figure:
[0021] 1. Frame; 2. Vibrator; 3. Crossbeam; 301. Crossbar; 302. Insertion rod; 4. Side frame; 5. Mounting frame; 6. Moving wheel; 7. Support rod; 701. Sleeve; 702. Connecting rod; 8. Fixing mechanism; 801. Connecting hole; 802. Combination bolt; 9. Positioning mechanism; 901. Through hole; 902. Latch; 10. Ear block; 11. Rotating shaft; 12. Connecting groove. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application; obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments in the present application without making creative work are within the scope of protection of the present application.
[0023] In the description of the present application, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present application. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0024] The ballastless track waterproof layer flat vibration beam provided in this specific embodiment is as follows: Figure 1 and Figure 2 As shown, it includes a main body structure and an improved structure, wherein:
[0025] The main structure includes a frame 1, a vibrator 2 installed on the frame and two crossbeams 3, both ends of the two crossbeams 3 are connected to side frames 4, a mounting frame 5 is arranged below the side frames 4, a moving wheel 6 is arranged inside the mounting frame 5, and the mounting frame 5 is a U-shaped frame with an opening facing downward; specifically, an axle rod is installed on the moving wheel 6; at the same time, two mounting holes are symmetrically opened on the U-shaped frame, a bearing is installed in each mounting hole, and the inner wall of the U-shaped frame is fixed to the outer ring of the bearing, and the inner ring of the bearing is interference fit with the end of the axle rod, so that the moving wheel 6 can be rotatably connected;
[0026] The improved structure includes a support rod 7 connected between the mounting frame 5 and the side frame 4 and can be extended in the vertical direction, such as Figure 3 and Figure 4As shown, the support rod 7 is composed of a sleeve 701 fixed to the side frame 4 at the top and a connecting rod 702 movably inserted in the sleeve 701 and fixed to the mounting frame 5 at the bottom; in addition, a fixing mechanism 8 is provided between the two for fixing the connecting rod 702 at that position after it is extended and retracted, and the fixing mechanism 8 includes a plurality of connecting holes 801 uniformly distributed along the height direction of the sleeve 701 and the connecting rod 702, and the sleeve 701 and the connecting rod 702 are fixed by a combination bolt 802 through the connecting holes 801; in addition, The crossbeam 3 can also be extended and retracted in the horizontal direction, because the crossbeam 3 includes a crossbar 301 fixed on the frame 1 and an insertion rod 302 movably inserted at the outer end of the crossbar 301; in addition, a positioning mechanism 9 is provided between the two for positioning the insertion rod 302 after it is extended and retracted. The positioning mechanism 9 includes a plurality of through holes 901 uniformly distributed along the length direction of each crossbar 301 and the insertion rod 302, and a pin 902 is inserted from top to bottom through the through hole 901 between the crossbar 301 and the insertion rod 302 to position the insertion rod 302. In this way, on the one hand, since a retractable support rod 7 can be installed between the mounting frame 5 and the side frame 4, the distance between the moving wheel 6 and the plane can be adjusted in the height direction, so that the moving wheel 6 can be adjusted in height according to the needs of the use environment; on the other hand, since the cross beam 3 is also retractable, the moving wheel 6 can also be adjusted in the horizontal direction as needed. In this way, according to the use scenario, the moving wheel 6 can choose to adjust the distance in the horizontal and vertical directions, so that the moving wheel 6 can be adapted to the scene environment. Compared with the existing moving wheel 6 that is rigidly fixed in a fixed position, this is more practical and reasonable.
[0027] It is worth mentioning that the above-mentioned combined bolt 802 consists of a head, a stud and a nut. An elastic gasket can be sleeved on the outer peripheral side of the stud. This gasket is located between the nut and the sleeve 701 to prevent the nut from stripping.
[0028] In addition, if Figure 5 As shown, the flat plate structure at the bottom of the frame 1 can be divided into two parts, and the inner sides of the two half-plates are centrally symmetrically connected to the ear blocks 10, and the rotating shaft 11 is connected between the two ear blocks 10, and the rotating shaft 11 can be driven by a motor built into one of the half-plates; in addition, the inner side of the vertical rod connected to the flat plate structure on the frame 1 is connected to the slider, and an inclined connecting groove 12 is opened on the groove wall on the inner side of the flat plate structure, so that the vertical rod can change its relative position with the flat plate structure through the slider and the connecting groove 12.
[0029] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
[0030] In the idle space of this device, all electrical components and their matching drivers are placed, and all the driving parts mentioned above, which refer to power elements, electrical components and adaptive power supplies, are connected through wires by personnel in this field. The specific connection means should refer to the above description, and the electrical connection is completed in the working order of each electrical component. The detailed connection means are well known in the art.
Claims
1. A flat vibration beam for waterproofing layer between ballastless track lines, including a main body structure and an improved structure: The main body structure comprises a frame (1), a vibrator (2) and two cross beams (3), both ends of the two cross beams (3) are connected to side frames (4), a mounting frame (5) is arranged below the side frame (4), and a moving wheel (6) is arranged inside the mounting frame (5), and the characteristics are: The mounting frame (5) is a U-shaped frame with its opening facing downwards; The improved structure comprises a support rod (7) connected between the mounting frame (5) and the side frame (4) and capable of being telescopic in the vertical direction; in addition, the crossbeam (3) can also be telescopic in the horizontal direction.
2. The flat vibration beam for waterproofing layer between ballastless track lines according to claim 1 is characterized in that: The support rod (7) is composed of a sleeve (701) whose top end is fixed to the side frame (4) and a connecting rod (702) which is movably inserted into the sleeve (701) and whose bottom end is fixed to the mounting frame (5); in addition, a fixing mechanism (8) is provided between the two for fixing the connecting rod (702) after it is extended or retracted.
3. The flat plate vibration beam for waterproofing layer between ballastless track lines according to claim 2 is characterized in that: The fixing mechanism (8) comprises a plurality of connection holes (801) which are evenly distributed along the height direction and are opened through the sleeve (701) and the connection rod (702); the sleeve (701) and the connection rod (702) are connected with a combination bolt (802) via the connection holes (801).
4. The flat plate vibration beam for waterproofing layer between ballastless track lines according to claim 3 is characterized in that: The combined bolt (802) is composed of a head, a stud and a nut. A washer can be sleeved on the outer peripheral side of the stud. The washer is located between the nut and the sleeve (701).
5. The flat plate vibration beam for waterproofing layer between ballastless track lines according to claim 1, characterized in that: The crossbeam (3) comprises a crossbar (301) fixed on the frame (1) and an insertion rod (302) movably inserted at the outer end of the crossbar (301); in addition, a positioning mechanism (9) is provided between the two for positioning the insertion rod (302) after it is extended or retracted.
6. The flat plate vibration beam for waterproofing layer between ballastless track lines according to claim 5, characterized in that: The positioning mechanism (9) comprises a plurality of through holes (901) uniformly distributed along the length direction of each cross bar (301) and each insertion rod (302), and a latch pin (902) is inserted from top to bottom between the cross bar (301) and the insertion rod (302) through the through holes (901).
7. The flat vibration beam for waterproofing layer between ballastless track lines according to any one of claims 1 to 6, characterized in that: A shaft is installed on the moving wheel (6); at the same time, two mounting holes are symmetrically opened on the U-shaped frame, and a bearing is installed in each mounting hole. The inner ring of the bearing is interference-fitted with the end of the shaft.