High-speed stranding machine convenient for replacing wire coil
By designing a high-speed wire twister including a connecting mechanism and a hooking mechanism, the problem of severe wear of existing wire twisters cannot quickly replace wire coils and wire coil shafts is solved, and higher working efficiency and equipment service life are achieved.
Patent Information
- Application Number
- CN202421731060.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-22
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-07-22
AI Technical Summary
The existing wire twisters cannot quickly replace the wire coils during use, resulting in reduced working efficiency and lack of components to reduce wear of the wire coil shaft, resulting in a shorter service life of the equipment.
A high-speed wire twister including an operating table, a support column, a drive motor, a twisted turntable, a connecting mechanism and a hooking mechanism are designed. The connecting mechanism realizes rapid replacement of the wire disk through the combination of the connecting box, connecting block, limit half shaft, limit half shaft and wire disk shaft; the connecting mechanism reduces wear of the wire disk shaft through the composition of the hook box, buckle block, spring, wire drawing wire drawing, guide roller, pulling wire reel and support roller.
The rapid replacement of the wire disk is achieved, the working efficiency is improved, and the service life of the equipment is extended by reducing the wear of the wire disk shaft.
Smart Images
Figure CN222801483U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of wire stranding equipment, and in particular relates to a high-speed wire stranding machine which is convenient for replacing wire reels. Background Art
[0002] The wire stranding machine is also known as high-speed wire stranding machine, wire stranding machine and wire bundling machine. It is generally used for stranding various electronic wires such as enameled wire, copper-clad steel and copper-clad aluminum.
[0003] In actual use, existing equipment cannot quickly replace the wire reel, thereby reducing overall work efficiency, and there are no components to reduce the wear on the surface of the wire reel shaft, which causes serious wear on the wire reel shaft and reduces the service life of the equipment. Utility Model Content
[0004] The utility model aims to provide a high-speed wire stranding machine which is convenient for replacing wire reels, aiming to solve the problems raised in the above-mentioned background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A high-speed wire stranding machine for facilitating replacement of wire reels, comprising an operating table, a support column is arranged on the left side of the operating table, a drive motor is installed on the left side of the support column, an output end of the drive motor is fixedly connected to a wire stranding turntable, a device plate is fixedly connected to the top of the operating table, a connecting mechanism and a buckling mechanism are arranged on the top of the operating table and the right side of the wire stranding turntable, the connecting mechanism comprises a connecting box, a connecting block, a limiting half shaft, a limiting block and a wire reel shaft, the connecting box is fixedly connected to the rear side of the top of the operating table and the right side of the wire stranding turntable respectively, the connecting block is movably connected to the inner side of the connecting box, the limiting half shaft is fixedly connected to the outer end of the connecting block, and the The limit block is fixedly connected to the inner cavity of the connecting box, the wire drum shaft is movably connected to the inner cavity of the connecting block, the buckling mechanism includes a buckling box, a buckling block, a spring, a wire pull, a guide roller, a wire pull reel and a support roller, the buckling box is fixedly connected to the top of the operating table and the right side of the twisting turntable and corresponds to the connecting box, the buckling block is movably connected to the inner cavity of the buckling box, the spring is fixedly connected to the top of the outer side of the buckling block, the wire pull is fixedly connected to the outer side of the buckling block, the guide roller is installed in the inner cavity of the buckling box, the wire pull reel is movably connected to the bottom of the inner cavity of the buckling box, and the support rollers are respectively installed in the inner cavities of the buckling box and the buckling block.
[0007] As a preferred solution of the utility model, the front and rear ends of the connecting block both penetrate into the inner cavity of the operating table and are fixedly connected to the limiting half-shaft, the limiting half-shaft is movably connected to the surface of the limiting block, and the other end of the limiting half-shaft is movably connected to the inner side of the buckle box.
[0008] As a preferred solution of the utility model, the inner side of the buckle block penetrates into the inner side of the buckle box, the outer side of the spring is fixedly connected to the outer side of the inner cavity of the operating table, and the other end of the steel wire pull cable is fixedly connected to the surface of the wire pull reel.
[0009] As a preferred solution of the utility model, the guide roller is arranged on the inner side of the corner of the wire pull line, the front end of the wire pull reel passes through the outer side of the buckle box, and the surface of the support roller passes through the inner side of the buckle box and the buckle block.
[0010] As a preferred solution of the utility model, a servo motor is installed at the front end of the device plate, and the output end of the servo motor is fixedly connected to a threaded rotating rod, and the surface of the threaded rotating rod is threadedly connected to a gathering hole block, and the threaded rotating rod and the gathering hole block are both movably connected to the inner cavity of the device plate.
[0011] As a preferred solution of the utility model, a winding motor is installed on the outer side of the connecting block on the top of the operating table, the output end of the winding motor is fixedly connected to the wire drum shaft, a winding wire drum is installed on the surface of the wire drum shaft on the top of the operating table, and a wire unwinding drum is installed on the surface of the wire drum shaft on the right side of the twisting turntable.
[0012] As a preferred solution of the utility model, the top of the operating table is located on the left side of the device plate and is fixedly connected with a focusing hole plate, the bottom end of the operating table is fixedly connected with a supporting vertical plate, the bottom end of the supporting vertical plate is fixedly connected with the device bottom plate, and the bottom end of the support column is fixedly connected to the top of the device bottom plate.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] This solution solves the problem that the existing equipment cannot quickly replace the wire reel during actual use, thereby reducing the overall work efficiency, through the coordinated use of various components. In addition, there are no components to reduce the surface wear of the wire reel shaft, which causes serious wear of the wire reel shaft and reduces the service life of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention.
[0016] In the attached picture:
[0017] Figure 1 It is a schematic diagram of the overall front side structure of the utility model;
[0018] Figure 2 It is a schematic diagram of the overall back side structure of the utility model;
[0019] Figure 3 It is a cross-sectional structural diagram of the buckle box in the structure of the utility model;
[0020] Figure 4 This is a schematic diagram of the cross-sectional structure of the connection box in the structure of the utility model;
[0021] Figure 5 It is a partial bottom view of the device plate in the structure of the utility model.
[0022] In the figure: 1. operating table; 2. supporting column; 3. driving motor; 4. twisting turntable; 5. connecting mechanism; 501. connecting box; 502. connecting block; 503. limiting half shaft; 504. limiting block; 505. wire drum shaft; 6. buckling mechanism; 601. buckling box; 602. buckling block; 603. spring; 604. wire pulling line; 605. guiding roller; 606. wire pulling and winding shaft; 607. supporting roller; 7. installation plate; 8. winding motor; 9. winding drum; 10. unwinding drum; 11. wire gathering hole plate; 12. servo motor; 13. threaded rotating rod; 14. wire gathering hole block; 15. supporting vertical plate; 16. installation bottom plate. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] Example
[0025] See also Figure 1-5 , the technical solution provided by this embodiment is as follows:
[0026] A high-speed stranding machine for facilitating replacement of a wire reel comprises an operating table 1, a support column 2 is arranged on the left side of the operating table 1, a drive motor 3 is installed on the left side of the support column 2, an output end of the drive motor 3 is fixedly connected to a stranding turntable 4, a device plate 7 is fixedly connected to the top of the operating table 1, a connecting mechanism 5 and a buckling mechanism 6 are arranged on the top of the operating table 1 and the right side of the stranding turntable 4, the connecting mechanism 5 comprises a connecting box 501, a connecting block 502, a limiting half shaft 503, a limiting block 504 and a wire reel shaft 505, the connecting box 501 is fixedly connected to the rear side of the top of the operating table 1 and the right side of the stranding turntable 4, the connecting block 502 is movably connected to the inner side of the connecting box 501, the limiting half shaft 503 is fixedly connected to the outer end of the connecting block 502, and the limiting block 504 is fixedly connected to the inner side of the connecting box 501 cavity, the wire drum shaft 505 is movably connected to the inner cavity of the connecting block 502, the fastening mechanism 6 includes a fastening box 601, a fastening block 602, a spring 603, a steel wire pull line 604, a guide roller 605, a wire pull winding shaft 606 and a support roller 607, the fastening box 601 is fixedly connected to the top of the operating table 1 and the right side of the twisting turntable 4 and corresponds to the connecting box 501, the fastening block 602 is movably connected to the inner cavity of the fastening box 601, the spring 603 is fixedly connected to the top of the outer side of the fastening block 602, the steel wire pull line 604 is fixedly connected to the outer side of the fastening block 602, the guide roller 605 is installed in the inner cavity of the fastening box 601, the wire pull winding shaft 606 is movably connected to the bottom of the inner cavity of the fastening box 601, and the support roller 607 is respectively installed in the inner cavity of the fastening box 601 and the fastening block 602.
[0027] In a specific embodiment of the utility model, the front and rear ends of the connecting block 502 both penetrate into the inner cavity of the operating table 1 and are fixedly connected to the limiting half-shaft 503. The limiting half-shaft 503 is movably connected to the surface of the limiting block 504. The other end of the limiting half-shaft 503 is movably connected to the inner side of the buckle box 601.
[0028] Specifically, by setting the limit block 504, the rotation angle of the limit semi-axis 503 can be conveniently limited, thereby preventing the winding reel 9 and the unwinding reel 10 from falling due to excessive flipping of the reel shaft 505.
[0029] In a specific embodiment of the present invention, the inner side of the snap-in block 602 passes through the inner side of the snap-in box 601 , the outer side of the spring 603 is fixedly connected to the outer side of the inner cavity of the operating table 1 , and the other end of the steel wire pull wire 604 is fixedly connected to the surface of the wire pull winding shaft 606 .
[0030] Specifically, by setting the snap-connecting block 602, the wire drum shaft 505 can be wrapped and limited to prevent the wire drum shaft 505 from slipping out of the inner side of the snap-connecting box 601. By setting the spring 603, the snap-connecting block 602 can be automatically reset after being separated.
[0031] In a specific embodiment of the utility model, the guide roller 605 is arranged on the inner side of the corner of the wire pull line 604, the front end of the wire pull line winding shaft 606 passes through the outer side of the buckle box 601, and the surface of the support roller 607 passes through the inner side of the buckle box 601 and the buckle block 602.
[0032] Specifically, by setting the guide roller 605, the wire rope 604 can be limited and guided, thereby avoiding wear caused by friction between the wire rope 604 and other components. By setting the support roller 607, the wire drum shaft 505 can be supported and the friction between the wire drum shaft 505 and the outer sides of the buckle box 601 and the buckle block 602 can be reduced, thereby reducing wear.
[0033] In a specific embodiment of the utility model, a servo motor 12 is installed at the front end of the device plate 7, and the output end of the servo motor 12 is fixedly connected to a threaded rotating rod 13, and the surface of the threaded rotating rod 13 is threadedly connected to a gathering hole block 14, and the threaded rotating rod 13 and the gathering hole block 14 are both movably connected to the inner cavity of the device plate 7.
[0034] Specifically, the wire harness can be limited by the arrangement of the wire gathering hole block 14 , and the movement of the wire gathering hole block 14 can drive the wire harness to move, so that the wire harness is wound around the surface of the winding drum 9 in a regular manner.
[0035] In a specific embodiment of the utility model, a winding motor 8 is installed on the outer side of the top connecting block 502 of the operating table 1, and the output end of the winding motor 8 is fixedly connected to the wire drum shaft 505. A winding drum 9 is installed on the surface of the wire drum shaft 505 on the top of the operating table 1, and a unwinding drum 10 is installed on the surface of the wire drum shaft 505 on the right side of the twisting turntable 4.
[0036] Specifically, by setting the winding motor 8, the wire drum shaft 505 can be driven to rotate, thereby driving the winding wire drum 9 to rotate to wind up the wire harness.
[0037] In a specific embodiment of the present utility model, the top of the operating table 1 is located on the left side of the device plate 7 and is fixedly connected to a focusing hole plate 11, the bottom end of the operating table 1 is fixedly connected to a supporting vertical plate 15, the bottom end of the supporting vertical plate 15 is fixedly connected to a device bottom plate 16, and the bottom end of the support column 2 is fixedly connected to the top of the device bottom plate 16.
[0038] Specifically, by setting the wire gathering hole plate 11, multiple groups of thin wires can be concentrated, so as to facilitate the thin wires to be twisted into wire bundles. By setting the support vertical plate 15 and the device bottom plate 16, the device can be supported and fixed, and the wear caused by friction between the bottom end of the operating table 1 and the ground can be avoided.
[0039] Working principle: The components of the device are operated and controlled through the PLC control panel. The wire pull wire 604 is tightened by rotating the wire reel 606. The tightening of the wire pull wire 604 drives the buckle block 602 to shrink toward the inner cavity of the buckle box 601, so that the inner side of the buckle box 601 is opened, and then the wire drum shaft 505 is taken out of the inner side of the buckle box 601. At the same time, the connection block 502 is driven to rotate by taking out the wire drum shaft 505, and the limit half shaft 503 is driven to rotate by the rotation of the connection block 502. The limit block 504 is used to tighten the wire pull wire 604. The limiting semi-axis 503 is limited so that the limiting semi-axis 503 is respectively perpendicular to the top of the operating table 1 and the right side of the twisting turntable 4, and the winding reel 9 and the unwinding reel 10 are respectively inserted on the surface of the limiting semi-axis 503, and then the reel shaft 505 is pulled to make the reel shaft 505 enter the inner side of the buckle box 601, and the buckle block 602 is opened by the reel shaft 505, so that the buckle block 602 is retracted to the inner cavity of the buckle box 601, and the spring 603 is contracted by the movement of the buckle block 602. When the reel shaft 505 completely enters the inner side of the buckle box 601, the buckle block 602 is retracted to the inner cavity of the buckle box 601. The supporting force of the buckle block 602 is removed, and the buckle block 602 is pushed to reset by the rebound characteristic of the spring 603 to wrap and limit the surface of the wire drum shaft 505, and the wire drum shaft 505 is supported by the support roller 607, and the friction between the wire drum shaft 505 and the buckle box 601 and the inner side of the buckle block 602 is reduced. At this time, the installation of the winding drum 9 and the pay-off drum 10 is completed, and then the fine wire on the surface of the pay-off drum 10 is pulled out, and it passes through the inner cavity of the gathering hole plate 11 and the gathering hole block 14 in turn and is connected to the surface of the winding drum 9. By controlling the drive motor 3 The operation drives the twisting turntable 4 to rotate, and the rotation of the twisting turntable 4 makes multiple groups of thin wires entangled with each other. At the same time, the winding motor 8 is controlled to drive the wire drum shaft 505 to rotate, and the rotation of the wire drum shaft 505 drives the winding wire drum 9 to rotate to reel the wound wire harness. At the same time, the servo motor 12 is controlled to rotate to drive the threaded rotating rod 13 to rotate, and the rotation of the threaded rotating rod 13 drives the wire gathering hole block 14 to move, thereby driving the wound wire harness to move, so that the wire harness is wound on the surface of the winding wire drum 9 in sequence.
[0040] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A high-speed stranding machine that is easy to replace the wire drum, characterized in that: The invention comprises an operating table (1), wherein a support column (2) is arranged on the left side of the operating table (1), a driving motor (3) is installed on the left side of the supporting column (2), an output end of the driving motor (3) is fixedly connected to a twisting wire turntable (4), a device plate (7) is fixedly connected to the top of the operating table (1), a connecting mechanism (5) and a buckling mechanism (6) are arranged on the top of the operating table (1) and the right side of the twisting wire turntable (4), and the connecting mechanism (5) comprises a connecting box (501) , a connecting block (502), a limiting half shaft (503), a limiting block (504) and a wire drum shaft (505), the connecting box (501) is fixedly connected to the rear side of the top of the operating table (1) and the right side of the twisting turntable (4), respectively, the connecting block (502) is movably connected to the inner side of the connecting box (501), the limiting half shaft (503) is fixedly connected to the outer end of the connecting block (502), the limiting block (504) is fixedly connected to the inner cavity of the connecting box (501), and the wire drum shaft (505) is fixedly connected to the inner cavity of the connecting box (501). The disk shaft (505) is movably connected to the inner cavity of the connecting block (502), and the buckling mechanism (6) includes a buckling box (601), a buckling block (602), a spring (603), a steel wire pull line (604), a guide roller (605), a wire pull reel (606) and a support roller (607). The buckling box (601) is fixedly connected to the top of the operating table (1) and the right side of the twisting turntable (4) and corresponds to the connecting box (501). The buckling block (602) is movably connected to the inner cavity of the connecting block (502). In the inner cavity of the snap-in box (601), the spring (603) is fixedly connected to the top of the outer side of the snap-in block (602), the wire pull line (604) is fixedly connected to the outer side of the snap-in block (602), the guide roller (605) is installed in the inner cavity of the snap-in box (601), the wire pull reel (606) is movably connected to the bottom of the inner cavity of the snap-in box (601), and the support roller (607) is respectively installed in the inner cavities of the snap-in box (601) and the snap-in block (602).
2. A high-speed stranding machine for easy replacement of wire drums according to claim 1, characterized in that: The front and rear ends of the connection block (502) both penetrate the inner cavity of the operating table (1) and are fixedly connected to the limiting half-shaft (503), the limiting half-shaft (503) is movably connected to the surface of the limiting block (504), and the other end of the limiting half-shaft (503) is movably connected to the inner side of the buckle box (601).
3. A high-speed stranding machine for easy replacement of wire drums according to claim 1, characterized in that: The inner side of the buckle block (602) passes through the inner side of the buckle box (601), the outer side of the spring (603) is fixedly connected to the outer side of the inner cavity of the operating table (1), and the other end of the steel wire pull line (604) is fixedly connected to the surface of the wire pull reel (606).
4. A high-speed stranding machine for easy replacement of wire drums according to claim 1, characterized in that: The guide roller (605) is arranged on the inner side of the corner of the wire pull line (604), the front end of the wire pull line reel (606) passes through the outer side of the buckle box (601), and the surface of the support roller (607) passes through the inner side of the buckle box (601) and the buckle block (602).
5. A high-speed stranding machine for easy replacement of wire drums according to claim 1, characterized in that: A servo motor (12) is installed at the front end of the device plate (7); a threaded rotating rod (13) is fixedly connected to the output end of the servo motor (12); a line gathering hole block (14) is threadedly connected to the surface of the threaded rotating rod (13); and the threaded rotating rod (13) and the line gathering hole block (14) are both movably connected to the inner cavity of the device plate (7).
6. A high-speed stranding machine for easy replacement of wire drums according to claim 1, characterized in that: A winding motor (8) is installed on the outer side of the connecting block (502) at the top of the operating table (1), and the output end of the winding motor (8) is fixedly connected to the wire drum shaft (505). A winding drum (9) is installed on the surface of the wire drum shaft (505) at the top of the operating table (1), and a wire unwinding drum (10) is installed on the surface of the wire drum shaft (505) on the right side of the twisting turntable (4).
7. A high-speed stranding machine for easy replacement of wire drums according to claim 1, characterized in that: The top of the operating table (1) is located on the left side of the device plate (7) and is fixedly connected to a focusing hole plate (11); the bottom end of the operating table (1) is fixedly connected to a supporting vertical plate (15); the bottom end of the supporting vertical plate (15) is fixedly connected to a device bottom plate (16); and the bottom end of the support column (2) is fixedly connected to the top of the device bottom plate (16).