Copper core armored power cable forming device

By designing a copper core armored power cable forming device, using an automatic winding system and adjustment mechanism, the problems of low packaging efficiency and poor adaptability in the prior art are solved, and efficient and automatic packaging process and extensive adaptability are achieved.

CN222801490UActive Publication Date: 2025-04-25JING FENG GRP
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Patent Information

Application Number
CN202421000937.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-10
Publication Date
2025-04-25
Estimated Expiration
2034-05-10

AI Technical Summary

Technical Problem

The existing power cable production equipment requires workers to manually wrap the packaging strips when packaging cables, resulting in low winding efficiency, high labor intensity for workers, and difficult to adapt to cables of different thicknesses.

Method used

A copper core armored power cable forming device is designed, using servo motors, drive motors, transmission components and belt transmission systems to automatically wrap the packaging strips, adjust the wheel distance through a double-axle threaded rod, and adapt to different cable thicknesses.

Benefits of technology

It realizes automatic neat and rapid winding of packaging strips, reduces workers' labor expenditure, improves winding efficiency, and adapts to cables of different thicknesses, expands the application range of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a copper core armored power cable forming device which comprises a bottom plate, a mounting plate is fixedly installed on the top end face of the bottom plate, a fixing frame is fixedly installed on the top end face of the bottom plate, and a servo motor is fixedly installed on the side face of the fixing frame. During packaging, a section of packaging strip reserved in advance is wound on the side face of a cable, the cable is pushed forwards through the driving motor and the transmission assembly, the servo motor drives the connecting rod, the motor wheel and the belt wheel to rotate, drives the belt to drive the first driven wheel to rotate, and the motor wheel rotates to drive the mounting ring to rotate and drives the fixing pin to rotate. The packaging strip is made to do circular motion around the cable, and winding operation is conducted on the cable; in the working process, the driving motor and the transmission assembly push the cable to move forwards, the driving motor drives the mounting strip to do circular motion around the cable, and the cable is wound, so that the packaging strip can be wound neatly and quickly, the labor expenditure of workers is reduced, and the winding efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of copper core cables, in particular to a copper core armored power cable forming device. Background Art

[0002] Power cables are cables used to transmit and distribute electrical energy. Power cables are commonly used in urban underground power grids, power station lead-out lines, internal power supply of industrial and mining enterprises, and underwater transmission lines across rivers and seas. In power lines, the proportion of cables is gradually increasing. Power cables are cable products used to transmit and distribute high-power electrical energy in the trunk lines of the power system.

[0003] The existing power cable production equipment already has the advantages of wire management and cable arrangement, but after production is completed, workers are required to wrap the outer side of the cable with a packaging strip. To wrap the packaging strip, the worker first needs to pick up one end of the cable and then manually wrap the packaging strip around the cable. This work is repetitive and relatively boring, and the winding needs to be done layer by layer. If the manual wire is to be wound neatly and with good quality, it takes a lot of time and the winding efficiency is low.

[0004] Therefore, it is necessary to provide a copper core armored power cable forming device to solve the above problems. Utility Model Content

[0005] The utility model aims to solve the shortcomings in the prior art and proposes a copper core armored power cable forming device.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a copper core armored power cable forming device, comprising a base plate, a mounting plate is fixedly installed on the top surface of the base plate, a fixing frame is fixedly installed on the top surface of the base plate, a servo motor is fixedly installed on the side of the fixing frame, a connecting rod is fixedly installed on the end surface of the servo motor transmission rod, the other end surface of the connecting rod is rotatably connected to the side surface of the mounting plate through a bearing sleeve, a motor wheel is fixedly installed on the side surface of the connecting rod, and a pulley is fixedly installed on the side surface of the connecting rod.

[0007] As a further description of the above technical solution:

[0008] A connecting rod is rotatably mounted on the side of the mounting plate through a bearing seat, a driven wheel 1 is fixedly mounted on the side of the connecting rod, and a driven wheel 2 is fixedly mounted on the side of the connecting rod.

[0009] As a further description of the above technical solution:

[0010] The side of the motor wheel is installed with a mounting ring in decompression contact with the side of the driven wheel, the side of the mounting ring is fixedly installed with a rotating pin, the side of the rotating pin is sleeved with a packaging strip, and the side of the pulley is installed with a transmission belt in compression contact with one side of the driven wheel.

[0011] As a further description of the above technical solution:

[0012] A mounting frame is fixedly mounted on the side of the mounting plate, a scale is fixedly mounted on the top surface of the mounting plate, a double-axis threaded rod is rotatably mounted on the inner wall of the mounting frame through a bearing sleeve, one end of the double-axis threaded rod passes through the mounting frame and extends to the outside of the mounting frame, and a handle is fixedly mounted on the side of the double-axis threaded rod.

[0013] As a further description of the above technical solution:

[0014] A slider is threadedly mounted on the side surface of the double-axis threaded rod, a driving motor is fixedly mounted on the side surface of the slider, a rotating wheel is fixedly mounted on the bottom end surface of the driving motor transmission rod, and a pointer is fixedly mounted on the top end surface of the slider.

[0015] As a further description of the above technical solution:

[0016] A through hole is fixedly opened on the side of the slider, a guide rail is slidably installed on the inner wall of the through hole, the side of the guide rail is fixedly connected to the inner wall of the installation frame, a transmission assembly is arranged on the side of the double-axis threaded rod and the side of the guide rail, and a cable is installed on the side of the transmission assembly and the side of the rotating wheel in extrusion contact.

[0017] As a further description of the above technical solution:

[0018] A cylinder is fixedly mounted on the top surface of the mounting plate, a mounting frame is fixedly mounted on the top surface of the cylinder push rod, a rotating roller is rotatably mounted on the inner wall of the mounting frame, a reinforcing rib is fixedly mounted on the side surface of the mounting plate, and the bottom end surface of the reinforcing rib is fixedly connected to the top surface of the bottom plate.

[0019] The utility model has the following beneficial effects:

[0020] 1. Compared with the prior art, the copper core armored power cable forming device, when packaging, will be reserved a section of packaging strip wrapped around the side of the cable, through the drive motor and the transmission assembly to push the cable forward, at the same time, the servo motor drives the connecting rod, the motor wheel and the pulley to rotate, and then drives the belt transmission, drives the driven wheel to rotate, further the motor wheel rotation drives the installation ring to rotate, drives the fixing pin to rotate, so that the packaging strip around the cable to do a circular motion, the cable is wound; in this set of work processes, the drive motor and the transmission assembly push the cable forward, at the same time the drive motor drives the installation strip around the cable to do a circular motion, and the cable is wound, such a setting can make the packaging strip wound neatly and quickly, reduce the labor expenditure of workers, and improve the winding efficiency.

[0021] 2. Compared with the prior art, when the distance between the wheels needs to be adjusted in the copper core armored power cable forming device, the handle is held tightly and turned to drive the double-axis threaded rod to rotate, and the slider and the drive motor to move. Since the threads of the double-axis threaded rod are in opposite directions, the transmission assembly and the drive motor can be driven to move closer to or away from each other, so the distance between the wheels can be adjusted, and then cables of different thicknesses can be adapted for packaging, thereby improving the application range of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic diagram of the overall structure of a copper core armored power cable forming device proposed by the utility model;

[0023] Figure 2 This is a schematic diagram of the structure of a driving motor for a copper core armored power cable forming device proposed by the utility model;

[0024] Figure 3 This is a schematic diagram of the servo motor structure of a copper core armored power cable forming device proposed by the utility model;

[0025] Figure 4 This is a schematic diagram of the belt structure of a copper core armored power cable forming device proposed by the utility model;

[0026] Figure 5 The utility model provides a schematic diagram of the steel structure of a copper core armored power cable forming device.

[0027] Legend:

[0028] 1. Base plate; 2. Mounting plate; 3. Fixing frame; 4. Servo motor; 5. Connecting rod; 6. Motor wheel; 7. Pulley; 8. Connecting rod; 9. Driven wheel 1; 10. Driven wheel 2; 11. Belt; 12. Mounting ring; 13. Rotating pin; 14. Packing strip; 15. Reinforcing rib; 16. Cylinder; 17. Mounting frame; 18. Rotating roller; 19. Scale; 20. Mounting frame; 21. Double-axis threaded rod; 22. Slider; 23. Pointer; 24. Handle; 25. Guide rail; 26. Drive motor; 27. Rotating wheel; 28. Transmission assembly; 29. ​​Cable. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] Reference Figure 1-Figure 5The utility model provides a copper core armored power cable forming device, including a base plate 1, a mounting plate 2 is fixedly installed on the top surface of the base plate 1, a fixing frame 3 is fixedly installed on the top surface of the base plate 1, a servo motor 4 is fixedly installed on the side of the fixing frame 3, a connecting rod 5 is fixedly installed on the end surface of the transmission rod of the servo motor 4, the other end surface of the connecting rod 5 is rotatably connected to the side surface of the mounting plate 2 through a bearing sleeve, a motor wheel 6 is fixedly installed on the side surface of the connecting rod 5, a pulley 7 is fixedly installed on the side surface of the connecting rod 5, a connecting rod 8 is rotatably installed on the side surface of the mounting plate 2 through a bearing seat, a driven wheel 1 9 is fixedly installed on the side surface of the connecting rod 8, and a driven wheel 2 10 is fixedly installed on the side surface of the connecting rod 8.

[0031] The side of the motor wheel 6 is in decompression contact with the side of the driven wheel and is equipped with a mounting ring 12. A rotating pin 13 is fixedly installed on the side of the mounting ring 12. A packaging strip 14 is sleeved on the side of the rotating pin 13. The side of the pulley 7 is in compression contact with the side of the driven wheel 9 and is equipped with a transmission belt 11. During packaging, a section of the packaging strip 14 reserved in advance is wound around the side of the cable, and the cable 29 is pushed forward by the driving motor 26 and the transmission assembly 28. At the same time, the servo motor 4 drives the connecting rod 5, the motor wheel 6 and the pulley 7 to rotate, thereby driving the belt 11 transmission, driving the driven wheel 9 to rotate, and further rotating the motor wheel 6 drives the mounting ring 12 to rotate, and drives the fixed pin to rotate, so that the packaging strip 14 makes a circular motion around the cable, and the cable is wound; in this set of working procedures, the driving motor 26 and the transmission assembly 28 push the cable 29 to move forward, and at the same time, the driving motor 26 drives the mounting strip to make a circular motion around the cable and wind the cable. This arrangement can make the packaging strip 14 wind neatly and quickly, reduce the labor expenditure of workers, and improve the winding efficiency.

[0032] A mounting frame 20 is fixedly mounted on the side of the mounting plate 2, a scale 19 is fixedly mounted on the top surface of the mounting plate 2, a double-axis threaded rod 21 is rotatably mounted on the inner wall of the mounting frame 20 through a bearing sleeve, one end of the double-axis threaded rod 21 passes through the mounting frame 20 and extends to the outside of the mounting frame 20, and a handle 24 is fixedly mounted on the side of the double-axis threaded rod 21.

[0033] A slider 22 is threadedly mounted on the side of the double-axis threaded rod 21 , a driving motor 26 is fixedly mounted on the side of the slider 22 , a rotating wheel 27 is fixedly mounted on the bottom end surface of the transmission rod of the driving motor 26 , and a pointer 23 is fixedly mounted on the top end surface of the slider 22 .

[0034] A through hole is fixedly opened on the side of the slider 22, and a guide rail 25 is slidably installed on the inner wall of the through hole. The side of the guide rail 25 is fixedly connected to the inner wall of the installation frame 20, and a transmission component 28 is arranged on the side of the double-axis threaded rod 21 and the side of the guide rail 25. A cable 29 is installed on the side of the transmission component 28 and the side of the rotating wheel 27 in extrusion contact. When it is necessary to adjust the distance between the rotating wheels 27, the handle 24 is held tightly and rotated to drive the double-axis threaded rod 21 to rotate, and the slider 22 and the driving motor 26 to move. Since the threads of the double-axis threaded rod 21 are in opposite directions, the transmission component 28 and the driving motor 26 can be driven to move closer to or away from each other, so that the distance between the rotating wheels 27 can be adjusted, and then cables 29 of different thicknesses can be adapted for packaging, thereby improving the application scope of the device.

[0035] A cylinder 16 is fixedly mounted on the top surface of the mounting plate 2, a mounting frame 17 is fixedly mounted on the top surface of the push rod of the cylinder 16, a rotating roller 18 is rotatably mounted on the inner wall of the mounting frame 17, a reinforcing rib 15 is fixedly mounted on the side surface of the mounting plate 2, and the bottom end surface of the reinforcing rib 15 is fixedly connected to the top surface of the bottom plate 1.

[0036] Working principle: When in use, before winding the packaging strip 14, the packaging strip 14 is placed on the fixing pin and pulled out a section, and the cable is further passed through the mounting ring 12 and placed on the side of the rotating roller 18;

[0037] Grip the handle 24 and rotate it, driving the double-axis threaded rod 21 to rotate, driving the slider 22 and the drive motor 26 to move. Since the threads of the double-axis threaded rod 21 are in opposite directions, the transmission assembly 28 and the drive motor 26 can be driven to move closer to or away from each other, so the distance between the rotating wheels 27 can be adjusted, and then the cables 29 of different thicknesses can be adapted for packaging;

[0038] During packaging, a section of the packaging strip 14 reserved in advance is wound around the side of the cable. At this time, the driving motor 26 and the transmission assembly 28 are turned on to push the cable 29 forward. At the same time, the servo motor 4 is turned on. The servo motor 4 drives the connecting rod 5, the motor wheel 6 and the pulley 7 to rotate, thereby driving the belt 11 to transmit, driving the driven wheel 9 to rotate, and further the rotation of the motor wheel 6 drives the mounting ring 12 to rotate, driving the fixing pin installed on the side of the mounting ring 12 to rotate, so that the packaging strip 14 rotates around the cable and performs the cable winding operation;

[0039] In this set of working procedures, the driving motor 26 and the transmission assembly 28 push the cable 29 forward, and at the same time, the driving motor 26 drives the mounting bar to perform a circular motion around the cable and wind the cable.

[0040] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A copper core armored power cable forming device, comprising a bottom plate (1), characterized in that: A mounting plate (2) is fixedly mounted on the top surface of the base plate (1), a fixing frame (3) is fixedly mounted on the top surface of the base plate (1), a servo motor (4) is fixedly mounted on the side surface of the fixing frame (3), a connecting rod (5) is fixedly mounted on the end surface of a transmission rod of the servo motor (4), the other end surface of the connecting rod (5) is rotatably connected to the side surface of the mounting plate (2) via a bearing sleeve, a motor wheel (6) is fixedly mounted on the side surface of the connecting rod (5), and a belt pulley (7) is fixedly mounted on the side surface of the connecting rod (5).

2. A copper core armored power cable forming device according to claim 1, characterized in that: A connecting rod (8) is rotatably mounted on the side of the mounting plate (2) via a bearing seat, a driven wheel 1 (9) is fixedly mounted on the side of the connecting rod (8), and a driven wheel 2 (10) is fixedly mounted on the side of the connecting rod (8).

3. A copper core armored power cable forming device according to claim 1, characterized in that: A mounting ring (12) is mounted on the side of the motor wheel (6) in decompression contact with the side of the driven wheel, a rotating pin (13) is fixedly mounted on the side of the mounting ring (12), a packaging strip (14) is sleeved on the side of the rotating pin (13), and a transmission belt (11) is mounted on the side of the pulley (7) in extrusion contact with the side of the driven wheel (9).

4. The copper core armored power cable forming device according to claim 1, characterized in that: A mounting frame (20) is fixedly mounted on the side of the mounting plate (2), a scale (19) is fixedly mounted on the top surface of the mounting plate (2), a double-axis threaded rod (21) is rotatably mounted on the inner wall of the mounting frame (20) via a bearing sleeve, one end of the double-axis threaded rod (21) passes through the mounting frame (20) and extends to the outside of the mounting frame (20), and a handle (24) is fixedly mounted on the side of the double-axis threaded rod (21).

5. A copper core armored power cable forming device according to claim 4, characterized in that: A slider (22) is threadedly mounted on the side surface of the double-axis threaded rod (21), a driving motor (26) is fixedly mounted on the side surface of the slider (22), a rotating wheel (27) is fixedly mounted on the bottom end surface of the transmission rod of the driving motor (26), and a pointer (23) is fixedly mounted on the top end surface of the slider (22).

6. A copper core armored power cable forming device according to claim 5, characterized in that: A through hole is fixedly opened on the side of the slider (22), a guide rail (25) is slidably mounted on the inner wall of the through hole, the side of the guide rail (25) is fixedly connected to the inner wall of the mounting frame (20), a transmission assembly (28) is arranged on the side of the double-axis threaded rod (21) and the side of the guide rail (25), and a cable (29) is mounted on the side of the transmission assembly (28) and the side of the rotating wheel (27) in compression contact.

7. A copper core armored power cable forming device according to claim 1, characterized in that: A cylinder (16) is fixedly mounted on the top surface of the mounting plate (2), a mounting frame (17) is fixedly mounted on the top surface of the push rod of the cylinder (16), a rotating roller (18) is rotatably mounted on the inner wall of the mounting frame (17), a reinforcing rib (15) is fixedly mounted on the side surface of the mounting plate (2), and the bottom end surface of the reinforcing rib (15) is fixedly connected to the top surface of the bottom plate (1).