Dough shaping device

By adopting the design of extrusion mechanism and guide components in the dough shaping device, the mechanical friction and wear problems are solved, and faster shaping speed and longer service life are achieved.

CN222803752UActive Publication Date: 2025-04-29GUSHI FENGCHUMAILANG FOOD CO LTD
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Patent Information

Application Number
CN202421777389.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-25
Publication Date
2025-04-29
Estimated Expiration
2034-07-25

AI Technical Summary

Technical Problem

The existing dough shaping device mechanical mechanism repeats the same action repeatedly, resulting in frequent mechanical friction and wear, affecting long-term use.

Method used

A dough shaping device is designed, and an extrusion mechanism is used in conjunction with a rotatable container. The air extrusion member forms a bending deformation to achieve shaping of the face block and bonding the inner wall of the container. Meanwhile, guide components are provided to prevent the dough from deforming during the falling process.

Benefits of technology

The device reduces mechanical friction and wear through extrusion shaping, improves shaping speed and service life, and simplifies post-maintenance and accessories replacement.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of food processing, and discloses a dough shaping device which comprises a first supporting frame, a second supporting frame is arranged on one side of the first supporting frame, a dough block conveying table is fixed to the top end of the first supporting frame and the top end of the second supporting frame, and a containing assembly is arranged on one side of the second supporting frame. The containing and receiving assembly comprises a mounting frame fixed to the outer wall of the second supporting frame, a rotatable container is arranged on one side of the mounting frame, an extrusion mechanism capable of transversely moving is arranged on one side of the first supporting frame and comprises a pressure bearing pipe, and a mounting ring is arranged in the pressure bearing pipe. According to the utility model, through the arranged extrusion mechanism, under the action of external pressure, the internal extrusion piece is downwards bent and deformed after being extruded by air, and extrudes dough blocks in the container in the deformation process, so that the shaping speed is higher, no frictional wear exists, the service life is longer, and later maintenance and replacement of accessories are easier to operate.
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Description

Technical Field

[0001] The utility model relates to the technical field of food processing, in particular to a dough shaping device. Background Art

[0002] In daily life, when making pastries, people usually manually tidy up the dough, knead it into a ball and leave it for a while. The dough will be exposed to air for a while to rise automatically, and finally it can be processed into the shape of pastries. With the development of automatic processing plants, factories use machines to uniformly make dough, then uniformly shape it, and finally send it to the processing machine to be processed into the shape of pastries.

[0003] When the existing shaping machine shapes the dough, the kneaded dough is cut into blocks of equal weight. The mechanical structure of the shaping device kneads the dough blocks to finally form an elliptical ball, which is then placed on a conveyor belt and transported to the next workstation. During the kneading process, the mechanical mechanism repeatedly repeats the same action, and frequent mechanical friction causes greater mechanical wear. The mechanical structure will generate noise and loosen over a long period of time, which is not conducive to long-term use. Utility Model Content

[0004] The utility model provides a dough shaping device to solve the problem that the mechanical mechanism of the existing dough shaping device repeatedly repeats the same action, frequent mechanical friction causes large mechanical wear and is not conducive to long-term use.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A dough shaping device comprises a first support frame, a second support frame is arranged on one side of the first support frame, a dough block conveying platform is fixed on the top of the first support frame and the second support frame, a discharge port is arranged on the top of the dough block conveying platform, a receiving assembly is arranged on one side of the second support frame, the receiving assembly comprises a mounting frame fixed on the outer wall of the second support frame, a rotatable container is arranged on one side of the mounting frame, a laterally movable extrusion mechanism is arranged on one side of the first support frame, the extrusion mechanism comprises a pressure-bearing pipe, a top cover is screwed on the top of the pressure-bearing pipe, a mounting ring is arranged inside the pressure-bearing pipe, an extrusion piece is arranged inside the mounting ring, a conduit is connected to the top of the top cover, and an air pump is connected to the extended end of the conduit;

[0007] The bottom end of the pressure-bearing tube can be tightly fitted with the top end of the container.

[0008] Preferably, a rotating shaft is disposed on the outer wall of the container, a servo motor is disposed on the outer wall of the mounting frame, and an output shaft of the servo motor is connected to the rotating shaft.

[0009] Preferably, a pushing member is provided on one side of the first support frame, a telescopic end of the pushing member is connected to a mounting plate, and the pressure-bearing pipe passes through the mounting plate and is fixed to the mounting plate.

[0010] Preferably, the pushing member pushes the mounting plate to move laterally and can drive the conduit to bend and deform, and the conduit is a soft structure.

[0011] Preferably, the outer wall of the pressure-bearing pipe is symmetrically provided with two threaded holes, the outer wall of the mounting ring is symmetrically provided with screw holes corresponding to the threaded holes, and a fastening bolt is connected between the mounting ring and the pressure-bearing pipe.

[0012] Preferably, a guide assembly is further provided below the receiving assembly, and the guide assembly comprises a support rod fixed to the outer wall of the second support frame, and a guide plate is provided at the end of the support rod.

[0013] Preferably, a conveyor is provided below the guide assembly, and the bottom end of the guide plate faces the top surface of the conveyor.

[0014] In the above technical solution, the technical effects and advantages provided by the utility model are:

[0015] (1) An extrusion mechanism is provided. After the extrusion mechanism is matched with the container, under the action of external pressure, the internal extrusion part is squeezed by the air and bends downward, and during the deformation process, the noodle block in the container is squeezed, so that the noodle block is squeezed into a round ball that fits the inner wall of the container. Compared with the traditional mechanical structure kneading and shaping, the noodle block is shaped by the extrusion mechanism, which has a faster shaping speed, no friction and wear, longer service life, and is easier to operate in the later maintenance and replacement of accessories.

[0016] (2) A guide assembly is provided below the container. After the dough is formed after the dough is shaped, the container drives the dough to flip and send it downward. The dough falls on the guide plate of the guide assembly and slides freely downward to the conveyor. Under the transition effect of the guide plate, the dough will not fall downward due to gravity and be deformed. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0018] Figure 1 It is a schematic diagram of the structure of the utility model;

[0019] Figure 2 It is a structural schematic diagram of the receiving assembly;

[0020] Figure 3 This is an exploded diagram of the extrusion mechanism;

[0021] Figure 4 It is the state diagram after the pressure pipe and the container are combined;

[0022] Figure 5 This is the state diagram of the extruded part after bending;

[0023] Figure 6 Schematic diagram of the structure of the guide component.

[0024] In the figure: 1. dough block conveying platform; 2. discharge port; 3. first support frame; 4. second support frame; 5. pushing member; 6. mounting plate; 7. extrusion mechanism; 71. conduit; 72. top cover; 73. pressure pipe; 74. mounting ring; 75. extrusion member; 76. fastening bolt; 8. air pump; 9. conveyor; 10. guide assembly; 101. support rod; 102. guide plate; 11. receiving assembly; 111. container; 112. servo motor; 113. mounting frame. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] like Figure 1-Figure 5 As shown, a dough shaping device comprises a first support frame 3, a second support frame 4 is arranged on one side of the first support frame 3, a dough block conveying platform 1 is fixed on the top of the first support frame 3 and the second support frame 4, and a discharge port 2 is opened on the top of the dough block conveying platform 1;

[0027] A receiving assembly 11 is provided on one side of the second support frame 4, and the receiving assembly 11 includes a mounting frame 113 fixed to the outer wall of the second support frame 4, and a rotatable container 111 is provided on one side of the mounting frame 113. A laterally movable extrusion mechanism 7 is provided on one side of the first support frame 3, and the extrusion mechanism 7 includes a pressure-bearing pipe 73, and a top cover 72 is screwed on the top of the pressure-bearing pipe 73, and a mounting ring 74 is provided inside the pressure-bearing pipe 73, and an extrusion member 75 is provided inside the mounting ring 74. A conduit 71 is connected to the top of the top cover 72, and an air pump 8 is connected to the extended end of the conduit 71;

[0028] The bottom end of the pressure-bearing tube 73 can fit tightly with the top end of the container 111; the pusher 5 pushes the mounting plate 6 to move laterally and can drive the conduit 71 to bend and deform. The conduit 71 is a soft structure.

[0029] Specifically, the air pump 8 is started, and air is rushed into the top cover 72 and the pressure tube 73 by the air. The air squeezes the extrusion member 75 downward from the top, and the extrusion member 75 bends downward. The bottom surface of the extrusion member 75 forms an arc surface, and the noodle block in the container 111 is squeezed and shaped. After being squeezed, the noodle block fits tightly with the inner wall of the container 111 and quickly forms a ball-like structure.

[0030] Furthermore, the extruded member 75 is elastic and can be made of latex sheet, reinforced fiber sheet or Oxford cloth.

[0031] like Figure 1 and Figure 2 As shown, the outer wall of the container 111 is provided with a rotating shaft, and the outer wall of the mounting frame 113 is provided with a servo motor 112, and the output shaft of the servo motor 112 is connected to the rotating shaft. Specifically, after the noodle block is squeezed to form dough, the servo motor 112 is started, and the output shaft of the servo motor 112 drives the rotating shaft and drives the container 111 to rotate one hundred and eighty degrees, and the dough can fall downward.

[0032] like Figure 1 As shown, a pusher 5 is provided on one side of the first support frame 3, and the telescopic end of the pusher 5 is connected to the mounting plate 6, and the pressure-bearing pipe 73 passes through the mounting plate 6 and is fixed on the mounting plate 6; the pusher 5 can be an electric push rod or a linear motor, and the pusher 5 is a prior art and will not be described in detail here;

[0033] Specifically, during the dough shaping process, the dough falls into the container 111 after passing through the discharge port 2, and the pusher 5 is started. The pusher 5 pushes the mounting plate 6 and the extrusion mechanism 7 to move laterally, and the extrusion mechanism 7 moves to the top of the container 111. At the same time, the bottom surface of the pressure tube 73 is tightly fitted with the top surface of the container 111.

[0034] like Figure 3 As shown, it should be noted that two threaded holes are symmetrically opened on the outer wall of the pressure-bearing pipe 73, and screw holes corresponding to the threaded holes are symmetrically opened on the outer wall of the mounting ring 74. A fastening bolt 76 is connected between the mounting ring 74 and the pressure-bearing pipe 73; in the process of installing and disassembling the mounting ring 74, the mounting ring 74 can be taken out from the bottom of the pressure-bearing pipe 73 by removing the fastening bolts 76 on both sides of the pressure-bearing pipe 73, and the extrusion piece 75 is also taken out at the same time.

[0035] In another embodiment, if Figure 1 and Figure 6 As shown, a guide assembly 10 is further provided below the receiving assembly 11, and the guide assembly 10 includes a support rod 101 fixed to the outer wall of the second support frame 4, and a guide plate 102 is provided at the end of the support rod 101;

[0036] A conveyor 9 is arranged below the guide assembly 10 , and the bottom end of the guide plate 102 faces the top surface of the conveyor 9 .

[0037] Specifically, after the dough is shaped, the container 111 is flipped 180 degrees, the dough falls from the container 111, and falls on the guide plate 102, and naturally slides down along the guide plate 102 to the top of the conveyor 9. In the process of the dough falling, the guide plate 102 has a transition effect to prevent the dough from falling directly on the top of the conveyor 9 and being deformed.

[0038] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A dough shaping device, comprising a first support frame (3), a second support frame (4) being arranged on one side of the first support frame (3), a dough block conveying platform (1) being fixed at the top ends of the first support frame (3) and the second support frame (4), a discharge port (2) being arranged at the top of the dough block conveying platform (1), characterized in that: A receiving assembly (11) is provided on one side of the second support frame (4), the receiving assembly (11) comprising a mounting frame (113) fixed to the outer wall of the second support frame (4), a rotatable container (111) is provided on one side of the mounting frame (113), a laterally movable extrusion mechanism (7) is provided on one side of the first support frame (3), the extrusion mechanism (7) comprises a pressure-bearing tube (73), a top cover (72) is screwed on the top of the pressure-bearing tube (73), a mounting ring (74) is provided inside the pressure-bearing tube (73), an extrusion piece (75) is provided inside the mounting ring (74), a conduit (71) is connected to the top of the top cover (72), and an air pump (8) is connected to the extended end of the conduit (71); The bottom end of the pressure-bearing tube (73) can fit tightly with the top end of the container (111).

2. A dough shaping device according to claim 1, characterized in that: The outer wall of the container (111) is provided with a rotating shaft, the outer wall of the mounting frame (113) is provided with a servo motor (112), and the output shaft of the servo motor (112) is connected to the rotating shaft.

3. A dough shaping device according to claim 1, characterized in that: A pushing member (5) is provided on one side of the first support frame (3); the telescopic end of the pushing member (5) is connected to a mounting plate (6); the pressure-bearing pipe (73) passes through the mounting plate (6) and is fixed on the mounting plate (6).

4. A dough shaping device according to claim 3, characterized in that: The pushing member (5) pushes the mounting plate (6) to move laterally and can drive the conduit (71) to bend and deform; the conduit (71) is a soft structure.

5. A dough shaping device according to claim 1, characterized in that: The outer wall of the pressure-bearing pipe (73) is symmetrically provided with two threaded holes, the outer wall of the mounting ring (74) is symmetrically provided with screw holes corresponding to the threaded holes, and a fastening bolt (76) is connected between the mounting ring (74) and the pressure-bearing pipe (73).

6. A dough shaping device according to claim 1, characterized in that: A guide assembly (10) is also provided below the receiving assembly (11), and the guide assembly (10) comprises a support rod (101) fixed to the outer wall of the second support frame (4), and a guide plate (102) is provided at the end of the support rod (101).

7. A dough shaping device according to claim 6, characterized in that: A conveyor (9) is arranged below the guide assembly (10), and the bottom end of the guide plate (102) faces the top surface of the conveyor (9).