Automatic cutting device for alkaline water bread

By designing an automatic incision device, using an ultrasonic cutting knife and an automated system to realize automatic incision of bread embryos, the problems of low efficiency and poor accuracy of traditional artificial incision are solved, and the bread processing efficiency and product quality are improved.

CN222803761UActive Publication Date: 2025-04-29北京加能优品健康科技有限公司
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421848760.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-01
Publication Date
2025-04-29
Estimated Expiration
2034-08-01

AI Technical Summary

Technical Problem

The traditional bread embryo incision process relies on manual operations, which have low efficiency and poor accuracy, resulting in uneven product quality.

Method used

An automatic cutout device is designed, including a workbench, conveyor belt, gantry, support frame, electric cylinder, mounting rod and ultrasonic cutting knife, and automatic cutter on the surface of bread embryo is realized through an automated system.

Benefits of technology

It improves bread processing efficiency, ensures the accuracy of each bread embryo incision, makes the incisions consistent, and improves the uniformity of product quality.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222803761U_ABST
    Figure CN222803761U_ABST
Patent Text Reader

Abstract

The utility model discloses an automatic cutting device for alkaline water bread, which comprises a workbench horizontally arranged on the ground; the conveying belt is horizontally arranged on the workbench; the portal frame is arranged on the workbench and stretches across the conveying belt; the supporting frame is horizontally arranged in the length direction of the conveying belt and located between the portal frame and the conveying belt; the electric cylinder is arranged on the portal frame and used for controlling the supporting frame to vertically slide; the mounting rods are vertically arranged on the supporting frame at intervals; and the ultrasonic cutting knife is arranged at the lower end of the mounting rod. The utility model has the following advantages and effects: by arranging the high-automation cutting device, the automatic cutting on the surface of the bread blank is realized, the labor is saved, the processing efficiency is improved, and meanwhile, the accuracy of the cutting on each bread blank can be ensured during cutting, so that the cutting tends to be consistent, and the uniform product quality is ensured.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of bread production and processing, in particular to an automatic cutting device for alkaline bread. Background Art

[0002] Bread is a baked food made from wheat flour as the main raw material and yeast, eggs, etc. as auxiliary materials. Alkaline bread has become popular in recent years because it does not contain high-calorie seasonings such as sugar, milk powder, and butter.

[0003] During the production and processing of alkaline bread, an opening needs to be made on the top of the bread dough surface so that the temperature inside and outside the alkaline bread is consistent during the baking process, ensuring the taste quality of the finished product and making the alkaline bread look more beautiful.

[0004] However, in the traditional processing, bread dough is usually cut manually, which is inefficient and labor-intensive. The cutting accuracy is low, which affects the appearance of the bread and easily leads to uneven product quality, which needs to be improved. Utility Model Content

[0005] In view of the deficiencies in the prior art, the purpose of the utility model is to provide an automatic cutting device for alkaline bread, which has the effect of improving processing efficiency and ensuring uniform product quality.

[0006] The above technical purpose of the utility model is achieved through the following technical solutions: an automatic cutting device for alkaline bread, comprising:

[0007] A workbench, horizontally arranged on the ground;

[0008] A conveyor belt is horizontally arranged on the workbench;

[0009] A gantry, disposed on the workbench and spanning the conveyor belt;

[0010] A support frame, arranged horizontally along the length direction of the conveyor belt and located between the gantry and the conveyor belt;

[0011] An electric cylinder, arranged on the gantry and used for controlling the vertical sliding of the support frame;

[0012] A plurality of mounting rods are vertically and spaced apart on the support frame;

[0013] The ultrasonic cutting knife is arranged at the lower end of the mounting rod.

[0014] In a preferred example, the utility model can be further configured as follows: a fixed block is provided in the middle of the support frame, and sliding blocks are slidably connected at both ends, the mounting rods are respectively provided on the fixed block and the sliding block, and a driving mechanism for controlling the horizontal sliding of a pair of sliding blocks is provided on the support frame.

[0015] In a preferred example, the utility model can be further configured as follows: the driving mechanism includes a bidirectional screw, a guide rod and a handwheel, the bidirectional screw and the guide rod respectively pass through both sides of the fixed block and the sliding block, the bidirectional screw is rotatably connected to the fixed block and is threadedly connected to the sliding block, and the handwheel is arranged at the end of the bidirectional screw.

[0016] In a preferred example, the utility model can be further configured as follows: the mounting rod is rotatably connected to the fixed block or the sliding block, and the upper end of the mounting rod is provided with a locking mechanism for fixing it to the fixed block or the sliding block.

[0017] In a preferred example, the utility model can be further configured as follows: the locking mechanism includes a handle, a locking rod, a pull ring and a tension spring, the handle is arranged at the upper end of the mounting rod, the locking rod is vertically slidably connected to the handle, the fixed block and the sliding block are both provided with a circle of locking holes for the locking rod to be inserted, the pull ring is arranged at the upper end of the locking rod, the tension spring is sleeved on the outer wall of the locking rod, and is located between the handle and the pull ring.

[0018] In a preferred example, the utility model can be further configured as follows: the fixed block and the sliding block are both provided with scale marks located beside the locking hole.

[0019] In a preferred example, the utility model can be further configured as follows: a cannula is provided at the lower end of the mounting rod, a plug rod for plugging the cannula is provided at the upper end of the ultrasonic cutting knife, a convex ring is provided on the outer wall of the plug rod, and a groove for embedding the convex ring is provided on the inner wall of the cannula.

[0020] In a preferred example, the utility model can be further configured as follows: the mounting rod includes a tube body, a rod body and a spring, the rod body is vertically slidably connected to the tube body, the spring is disposed in the tube body and connected to the upper end of the rod body.

[0021] In summary, the utility model has the following beneficial effects:

[0022] 1. By setting up a highly automated cutting device, the surface of the bread embryo can be automatically cut, which saves labor and improves processing efficiency. At the same time, when cutting, the accuracy of the cut on each bread embryo can be guaranteed, so that the cut tends to be consistent, thereby ensuring uniform product quality;

[0023] 2. By setting the ultrasonic cutter with adjustable spacing, the spacing of the ultrasonic cutter can be adjusted according to the size of the bread embryo or the actual cutting requirements to meet the cutting operation of the bread embryo;

[0024] 3. By setting a rotating mounting rod, the tilt angle of the ultrasonic cutting knife can be adjusted to meet different cutting requirements and improve practicality;

[0025] 4. By providing a detachable and easily detachable ultrasonic cutting knife, different types of ultrasonic cutting knives can be selected according to needs to achieve cutting of incisions of different shapes. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a structural schematic diagram of an embodiment;

[0027] Figure 2 is a schematic structural diagram of a support frame of an embodiment;

[0028] Figure 3 yes Figure 2 A local enlarged view of point A in FIG.

[0029] Figure 4 Schematic diagram of the structure of the mounting rod and the ultrasonic cutting knife of the embodiment.

[0030] Figure markings: 1. workbench; 2. conveyor belt; 3. gantry; 4. support frame; 41. fixed block; 42. sliding block; 5. electric cylinder; 6. mounting rod; 61. insertion tube; 62. groove; 63. tube body; 64. rod body; 65. spring; 7. ultrasonic cutting knife; 71. insertion rod; 72. convex ring; 8. driving mechanism; 81. bidirectional screw; 82. guide rod; 83. handwheel; 9. locking mechanism; 91. handle; 92. locking rod; 93. pull ring; 94. tension spring; 95. locking hole; 96. scale mark. DETAILED DESCRIPTION

[0031] The utility model is further described in detail below in conjunction with the accompanying drawings.

[0032] like Figure 1 , Figure 2 As shown, an automatic cutting device for alkaline bread includes a workbench 1, a conveyor belt 2, a gantry 3, a support frame 4, an electric cylinder 5, a plurality of mounting rods 6 and an ultrasonic cutting knife 7.

[0033] like Figure 1 , Figure 2As shown, a workbench 1 is horizontally arranged on the ground, and a conveyor belt 2 is horizontally arranged on the workbench 1 and is used to intermittently transfer bread dough. A gantry 3 is arranged on the workbench 1 and crosses the conveyor belt 2. A support frame 4 is horizontally arranged along the length direction of the conveyor belt 2 and is located between the gantry 3 and the conveyor belt 2.

[0034] like Figure 1 , Figure 2 As shown, the electric cylinder 5 is arranged on the gantry 3 and is used to control the vertical sliding of the support frame 4. A plurality of mounting rods 6 are vertically and spaced apart on the support frame 4. An ultrasonic cutting knife 7 is arranged at the lower end of each mounting rod 6.

[0035] When it is necessary to make an incision on the surface of the bread dough, the bread dough is placed on the conveyor belt 2 at intervals, and the conveyor belt 2 is used to intermittently transmit the bread dough. When the bread dough is transmitted to the position below the ultrasonic cutting knife 7, the electric cylinder 5 is used to control the support frame 4 to move downward. At this time, the support frame 4 controls the mounting rod 6 and the ultrasonic cutting knife 7 to move synchronously, thereby realizing automatic incision on the surface of the bread dough, and the electric cylinder 5 controls the descending height of the support frame 4 to be the incision depth.

[0036] Then the electric cylinder 5 controls the support frame 4 to move upward, and the support frame 4 drives the mounting rod 6 and the ultrasonic cutting knife 7 to move upward synchronously. Then the conveyor belt 2 continues to work, and the cut bread embryos are continuously transmitted backward, and the next round of bread embryos are cut.

[0037] Therefore, by setting up a highly automated cutting device, automatic cutting of the surface of the bread dough can be achieved, saving labor and improving processing efficiency. At the same time, when cutting, the accuracy of the cut on each bread dough can be guaranteed, making the cuts consistent, thereby ensuring uniform product quality.

[0038] like Figure 2 , Figure 3 , Figure 4 As shown, a fixed block 41 is provided in the middle of the support frame 4, and sliding blocks 42 are slidably connected at both ends. The mounting rods 6 are respectively provided on the fixed block 41 and the sliding block 42. The support frame 4 is provided with a driving mechanism 8 for controlling the horizontal sliding of a pair of sliding blocks 42.

[0039] like Figure 2 , Figure 3 , Figure 4 As shown, the driving mechanism 8 includes a bidirectional screw 81, a guide rod 82 and a hand wheel 83. The bidirectional screw 81 and the guide rod 82 respectively penetrate both sides of the fixed block 41 and the sliding block 42, the bidirectional screw 81 is rotatably connected to the fixed block 41, and is threadedly connected to the sliding block 42, and the hand wheel 83 is arranged at the end of the bidirectional screw 81.

[0040] When it is necessary to cut three bread embryos at the same time, the control hand wheel 83 drives the bidirectional screw 81 to rotate. At this time, the bidirectional screw 81 drives a pair of sliding blocks 42 to move closer to or away from each other, thereby adjusting the distance between the three mounting rods 6, thereby indirectly adjusting the distance between the three ultrasonic cutting knives 7 to meet the cutting needs of bread embryos of different sizes, and realizing the cutting operation of multiple bread embryos at one time.

[0041] When it is necessary to cut three openings on a bread embryo at the same time, the control hand wheel 83 drives the bidirectional screw 81 to rotate. At this time, the bidirectional screw 81 drives a pair of sliding blocks 42 to move closer to or away from each other, thereby adjusting the distance between the three mounting rods 6, thereby indirectly adjusting the distance between the three ultrasonic cutting knives 7, meeting the demand of cutting three openings on a bread embryo at the same time, and the distance between adjacent cuts can be adjusted, thereby improving the practicality of the entire device.

[0042] like Figure 2 , Figure 3 , Figure 4 As shown, the mounting rod 6 is rotatably connected to the fixed block 41 or the sliding block 42, and a locking mechanism 9 for fixing it to the fixed block 41 or the sliding block 42 is provided at the upper end of the mounting rod 6. The locking mechanism 9 includes a handle 91, a locking rod 92, a pull ring 93 and a tension spring 94.

[0043] like Figure 3 , Figure 4 As shown, the handle 91 is arranged at the upper end of the mounting rod 6, and the locking rod 92 is vertically slidably connected to the handle 91. The fixed block 41 and the sliding block 42 are both provided with a circle of locking holes 95 for the locking rod 92 to be inserted, and the fixed block 41 and the sliding block 42 are both provided with scale marks 96 located next to the locking holes 95, so as to facilitate the adjustment of the inclination angle of the ultrasonic cutting knife 7.

[0044] like Figure 3 , Figure 4 As shown, the pull ring 93 is arranged at the upper end of the locking rod 92 , and the tension spring 94 is sleeved on the outer wall of the locking rod 92 and is located between the handle 91 and the pull ring 93 .

[0045] When it is necessary to adjust the inclination angle of each ultrasonic cutting knife 7 according to the direction of the incision, pull the pull ring 93 to drive the locking rod 92 to move upward, so that the locking rod 92 disengages from the locking hole 95, and then control the handle 91 to drive the mounting rod 6 to rotate, so that the mounting rod 6 drives the ultrasonic cutting knife 7 to rotate synchronously, thereby realizing the adjustment of the inclination angle of the ultrasonic cutting knife 7 to meet different cutting requirements.

[0046] like Figure 4As shown, a cannula 61 is provided at the lower end of the mounting rod 6, a plug rod 71 for plugging the cannula 61 is provided at the upper end of the ultrasonic cutting knife 7, a convex ring 72 is provided on the outer wall of the plug rod 71, and a groove 62 for the convex ring 72 to be embedded in the inner wall of the cannula 61 is provided.

[0047] Therefore, by providing a detachable and conveniently detachable ultrasonic cutting knife 7, different types of ultrasonic cutting knives 7 can be selected according to needs to achieve cutting of incisions of different shapes.

[0048] like Figure 4 As shown, the mounting rod 6 includes a tube body 63 , a rod body 64 and a spring 65 . The rod body 64 is vertically slidably connected to the tube body 63 . The spring 65 is disposed in the tube body 63 and connected to the upper end of the rod body 64 .

[0049] Therefore, by providing a mounting rod 6 with an elastic telescopic function, the elasticity of the spring 65 can be used to provide a buffer for the entire mounting rod 6 when the ultrasonic cutting knife 7 is working, thereby preventing the ultrasonic cutting knife 7 from being subjected to strong force and ensuring the stability and service life of the ultrasonic cutting knife 7.

[0050] The specific embodiments are merely explanations of the present invention and are not limitations of the present invention. After reading this specification, those skilled in the art may make modifications to the embodiments without any creative contribution as needed. However, as long as they are within the scope of the claims of the present invention, they are protected by the patent law.

Claims

1. An automatic cutting device for alkaline bread, characterized in that: include: A workbench (1) is horizontally arranged on the ground; A conveyor belt (2) is horizontally arranged on the workbench (1); A gantry (3) is disposed on the workbench (1) and spans across the conveyor belt (2); A support frame (4) is horizontally arranged along the length direction of the conveyor belt (2) and is located between the gantry (3) and the conveyor belt (2); An electric cylinder (5) is arranged on the gantry (3) and is used to control the vertical sliding of the support frame (4); A plurality of mounting rods (6) are vertically and spaced apart on the support frame (4); An ultrasonic cutting knife (7) is arranged at the lower end of the mounting rod (6).

2. The automatic cutting device for alkaline bread according to claim 1, characterized in that: A fixed block (41) is arranged in the middle of the support frame (4), and sliding blocks (42) are slidably connected at both ends. The mounting rod (6) is respectively arranged on the fixed block (41) and the sliding block (42). A driving mechanism (8) for controlling the horizontal sliding of a pair of sliding blocks (42) is arranged on the support frame (4).

3. The automatic cutting device for alkaline bread according to claim 2, characterized in that: The driving mechanism (8) comprises a bidirectional screw (81), a guide rod (82) and a hand wheel (83); the bidirectional screw (81) and the guide rod (82) respectively penetrate the two sides of the fixed block (41) and the sliding block (42); the bidirectional screw (81) is rotatably connected to the fixed block (41) and is threadedly connected to the sliding block (42); and the hand wheel (83) is arranged at the end of the bidirectional screw (81).

4. The automatic cutting device for alkaline bread according to claim 2, characterized in that: The mounting rod (6) is rotatably connected to the fixed block (41) or the sliding block (42), and a locking mechanism (9) is provided at the upper end of the mounting rod (6) for fixing it to the fixed block (41) or the sliding block (42).

5. The automatic cutting device for alkaline bread according to claim 4, characterized in that: The locking mechanism (9) comprises a handle (91), a locking rod (92), a pull ring (93) and a tension spring (94); the handle (91) is arranged at the upper end of the mounting rod (6); the locking rod (92) is vertically slidably connected to the handle (91); the fixed block (41) and the sliding block (42) are both provided with a circle of locking holes (95) for the locking rod (92) to be inserted; the pull ring (93) is arranged at the upper end of the locking rod (92); the tension spring (94) is sleeved on the outer wall of the locking rod (92) and is located between the handle (91) and the pull ring (93).

6. The automatic cutting device for alkaline bread according to claim 5, characterized in that: The fixed block (41) and the sliding block (42) are both provided with scale marks (96) located beside the locking hole (95).

7. The automatic cutting device for alkaline bread according to claim 1, characterized in that: The lower end of the mounting rod (6) is provided with a cannula (61), the upper end of the ultrasonic cutting knife (7) is provided with an insertion rod (71) for inserting the cannula (61), the outer wall of the insertion rod (71) is provided with a convex ring (72), and the inner wall of the cannula (61) is provided with a groove (62) for the convex ring (72) to be embedded.

8. The automatic cutting device for alkaline bread according to claim 7, characterized in that: The mounting rod (6) comprises a tube body (63), a rod body (64) and a spring (65); the rod body (64) is vertically slidably connected to the tube body (63); the spring (65) is arranged in the tube body (63) and connected to the upper end of the rod body (64).