Electronic element surface mounting device
Through the combination of the gantry robot system, electric slider and bidirectional screw, the problems of unstable circuit board clamping and poor welding quality in the prior art are solved, and fast and stable circuit board clamping and flip are achieved, and working efficiency is improved.
Patent Information
- Application Number
- CN202422483208.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-14
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-10-14
AI Technical Summary
The existing electronic component patch devices lack effective support for the circuit board, resulting in poor welding quality and long clamping operation, which affects working efficiency.
The gantry robot system is adopted, combined with electric sliders and bidirectional screws, and the circuit board is stably clamped and flipped, providing support through the electric slide rails, ensuring welding quality, and achieving rapid clamping through the cooperation of rubber plates and springs.
It improves the welding quality of the circuit board, reduces clamping time, improves work efficiency, and ensures the stability and speed of electronic component patches.
Smart Images

Figure CN223219282U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electronic component patch technology, in particular to an electronic component patch device. Background Art
[0002] The main purpose of electronic component placement is to mount electronic components onto a printed circuit board (PCB), complete soldering through a series of process flows, and ultimately assemble them into a complete electronic device or system.
[0003] At present, in the existing technology, for example, the Chinese patent with the announcement number CN221575956U discloses an electronic component patch device, which drives the rotating disk to rotate through the output end of the servo motor to achieve the flipping effect, and clamps the circuit board in the clamping seat through the manual sliding movable block. However, on the one hand, the device lacks a device to support the circuit board during patching to ensure the welding quality and the flatness of the PCB, and avoid printing difficulties, quality risks and other problems. On the other hand, when clamping the circuit board, it is necessary to clamp the left and right sides and the top and bottom of the circuit board separately and use bolts to clamp it. In actual operation, installation and uninstallation require a lot of time, which reduces work efficiency.
[0004] Therefore, the present invention provides an electronic component patch device to solve the above problems. Utility Model Content
[0005] In view of the deficiencies in the prior art, the utility model provides an electronic component patch device to solve the above problems.
[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: an electronic component patch device, comprising a workbench, a gantry and an operation box are provided on the top of the workbench, a manipulator is provided inside the gantry, the operation box comprises a box body, the box body is slidably connected to the top of the workbench, ventilation holes are opened on both sides of the box body, a lifting device is provided on the front outer wall of the box body, the lifting device comprises a fixed plate, the fixed plate is fixedly installed on the front plate outer wall of the box body, a limit plate is fixedly installed on the front plate outer wall of the box body, an electric slide rail and a limit rod are respectively fixedly installed between the fixed plate and the left and right limit plates, the outer sides of the electric slide rail and the limit rod are slidably connected with an electric slider, a support plate is fixedly installed between the left and right electric sliders, and the support plate is located above the fixed plate.
[0007] Furthermore, the electric slider drives the support plate to move up and down on the electric slide rail, so that the patched part of the circuit board is more stable when the circuit board is patched.
[0008] Using the above technical solution, a self-locking motor is fixedly installed inside the box, the output end of the self-locking motor is fixedly connected to a rotating shaft, a circular through hole is opened on the front plate of the box and is rotatably connected to a circular rotating plate, and the outer end of the rotating shaft is fixedly connected to the center of the inner wall of the circular rotating plate.
[0009] Furthermore, by starting the self-locking motor, the rotating shaft drives the circular rotating plate to rotate to a suitable angle.
[0010] Using the above technical solution, a bracket is fixedly installed on the outer wall of the circular rotating plate, and a bidirectional screw is rotatably connected between the inner walls at both ends of the bracket. The outer sides of the bidirectional screws are screwed with first sliders, and the left and right first sliders are both located on the outside of the bracket. U-shaped splints are fixedly installed on the outer sides of the left and right first sliders, and the interior of the U-shaped splint is respectively provided with a sliding groove and a T-shaped groove on the upper and lower parts.
[0011] Furthermore, the bracket is driven to rotate by the circular rotating plate, so that the U-shaped clamping plate is adjusted to a positive and negative horizontal position.
[0012] Using the above technical solution, the right end of the bracket is fixedly connected to a rectangular support, and a first motor is fixedly installed inside the rectangular support. The output shaft of the first motor passes through the bracket and is fixedly connected to the right end of the bidirectional screw.
[0013] Furthermore, by starting the first motor, the bidirectional screw is rotated to drive the left and right first sliding blocks to move, thereby clamping the circuit board in the U-shaped clamping plate.
[0014] Using the above technical solution, a clamping device is provided inside the U-shaped splint, and the clamping device includes a rubber plate, and baffles and round rods are fixed on the tops of the left and right rubber plates. The left and right baffles and the tops of the left and right round rods all pass through the U-shaped splint and are fixedly installed with push plates. The bottoms of the left and right push plates are fixedly connected with slides and springs. The left and right slides are slidably connected to the inside of the corresponding slide grooves and are located on the outside of the corresponding round rods. The left and right springs are located between the corresponding push plates and the U-shaped splint.
[0015] Furthermore, by pressing the push plate, the baffle and the cylinder drive the rubber plate to move downward, at which time the spring is compressed. When the pressure is released, the spring rebounds and the rubber plate moves upward.
[0016] By adopting the above technical solution, the inside of the T-shaped groove is slidably connected with a T-shaped block, the bottoms of the left and right T-shaped blocks are fixedly connected with a U-shaped card plate, and the left and right U-shaped card plates are slidably connected to the outside of the U-shaped splint.
[0017] Furthermore, by sliding the U-shaped clamping plate, the push plate is pressed onto the U-shaped clamping plate.
[0018] Beneficial effects
[0019] The utility model provides an electronic component patch device. Compared with the prior art, it has the following advantages:
[0020] 1. This electronic component patch device, by pressing the push plate, causes the baffle and the round rod to move the rubber plate downward. When the pressure is released, the spring between the push plate and the top of the U-shaped clamping plate rebounds, causing the rubber plate to move upward, clamping the placed circuit board up and down. The circuit board is clamped left and right through the operation of the bidirectional screw and the left and right first sliders, realizing free and fast clamping when patching electronic components, saving time.
[0021] 2. This electronic component patch device starts the electric slide rail, so that the electric slider drives the support plate to move upward. When it moves to the clamped electronic component, it stops moving. At this time, one side of the electronic component is welded. Then, when the electronic component is flipped, the electric slider drives the support plate to move downward. The repeated operation provides support for the electronic component patch, ensuring the quality of welding. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the implementation scheme of the present invention or the technical scheme in the prior art, the drawings required for use in the implementation scheme or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some implementation schemes of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.
[0023] Figure 1 This is a three-dimensional diagram of the external structure of the utility model;
[0024] Figure 2 This is a diagram showing the external structure of the lifting device of the utility model;
[0025] Figure 3 This is a diagram showing the external structure of the operating box of the utility model;
[0026] Figure 4 This is an enlarged view of the structure of point A of the present utility model;
[0027] Figure 5 This is an enlarged view of the structure at point B of the present utility model;
[0028] Figure 6 This is a diagram showing the internal structure of this practical operation box.
[0029] In the figure: 1. Workbench; 2. Gantry; 3. Manipulator; 4. Operation box; 41. Box body; 42. Ventilation port; 43. Circular rotating plate; 44. Bracket; 45. Bidirectional screw; 46. First slider; 47. U-shaped clamp; 48. Rotating shaft; 49. Self-locking motor; 410. Rectangular support; 411. First motor; 412. T-shaped groove; 413. Slide; 5. Clamping device; 51. Rubber plate; 52. Baffle; 53. Push plate; 54. Slide plate; 55. Round rod; 56. Spring; 57. U-shaped clamp; 58. T-shaped block; 6. Lifting device; 61. Fixed plate; 62. Limit plate; 63. Electric slide rail; 64. Limit rod; 65. Electric slider; 66. Support plate. DETAILED DESCRIPTION
[0030] It should be noted that in the description of the embodiments of the present application, the terms "front, rear", "left, right", "up, down", etc. indicating directions or positional relationships are all based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present application and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present application. The terms "install", "connect", and "connected" should be understood in a broad sense. For example, they can be fixedly connected, detachably connected, or integrally connected; they can be directly connected, or indirectly connected through an intermediate medium, or they can be internal connections between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0031] The present application will be further described in detail below through the accompanying drawings and examples.
[0032] Reference Figures 1 to 6, the embodiment of the present application provides an electronic component patch device, including a workbench 1, a gantry 2 and an operation box 4 are provided on the top of the workbench 1, a manipulator 3 is provided inside the gantry 2, the operation box 4 includes a box body 41, the box body 41 is slidably connected to the top of the workbench 1, vents 42 are provided on both sides of the box body 41, a lifting device 6 is provided on the front outer wall of the box body 41, the lifting device 6 includes a fixing plate 61, the fixing plate 61 is fixedly installed on the front plate outer wall of the box body 41, a limit plate 62 is fixedly installed on the front plate outer wall of the box body 41, an electric slide rail 63 and a limit rod 64 are fixedly installed between the fixing plate 61 and the left and right limit plates 62 respectively, an electric slide rail 63 and a limit rod 64 are slidably connected to the outer sides of the electric slide rail 63 and the limit rod 64, a support plate 66 is fixedly installed between the left and right electric sliders 65, the support plate 66 is located above the fixing plate 61, and a self-locking Motor 49, the output end of the self-locking motor 49 is fixedly connected to the rotating shaft 48, the front plate of the box body 41 is provided with a circular through hole and is rotatably connected to the circular rotating plate 43, the outer end of the rotating shaft 48 is fixedly connected to the center of the inner wall of the circular rotating plate 43, the outer wall of the circular rotating plate 43 is fixedly installed with a bracket 44, and a bidirectional screw 45 is rotatably connected between the inner walls of both ends of the bracket 44, and the outer side of the bidirectional screw 45 is screwed with a first slider 46, and the left and right first sliders 46 are both located on the outside of the bracket 44. The outer side surfaces of the left and right first sliders 46 are fixedly installed with a U-shaped splint 47, and the interior of the U-shaped splint 47 is respectively provided with a slide groove 413 and a T-shaped groove 412. The right end of the bracket 44 is fixedly connected to a rectangular support 410, and the interior of the rectangular support 410 is fixedly installed with a first motor 411. The output shaft of the first motor 411 passes through the bracket 44 and is fixedly connected to the right end of the bidirectional screw 45.
[0033] In this embodiment, when it is necessary to perform double-sided patching on electronic components, first slide the U-shaped card plate 57 so that the U-shaped card plate 57 presses the right push plate 53 and presses the push plate 53 on the U-shaped clamping plate 47. At this time, the spring 56 is compressed between the push plate 53 and the U-shaped clamping plate 47, and the baffle 52 and the round rod 55 drive the rubber plate 51 to move downward, so that the rubber plate 51 and the upper plate of the U-shaped clamping plate 47 maintain the maximum distance. Similarly, press the left push plate 53, the left rubber plate 51 moves downward, and one side of the circuit board is placed between the left rubber plate 51 and the U-shaped clamping plate 47. Stop pressing the left push plate 53. At this time, under the force of the spring 56, the rubber plate 51 moves upward to clamp one side of the circuit board, and start the first motor 4 11. The bidirectional screw 45 rotates to drive the first sliders 46 on the left and right sides to move inward until the other side of the circuit board is located between the right rubber plate 51 and the U-shaped clamping plate 47. The first motor 411 is stopped, and the U-shaped clamping plate 57 is slid, so that the right spring 56 rebounds and drives the right rubber plate 51 to move upward, so that the right end of the circuit board is also clamped. At this time, the circuit board is stably clamped inside the U-shaped clamping plate 47, and the center point is located at the center of the bidirectional screw 45. When the electronic component is clamped, the electric slide rail 63 is started, so that the electric slide rail 65 drives the support plate 66 to move upward. When it reaches the clamped electronic component, it stops moving. When the electronic component is flipped, it moves downward. Similarly, the operation is repeated after the flip is completed.
[0034] Reference Figures 1 to 6 In one aspect of this embodiment, a clamping device 5 is provided inside the U-shaped clamping plate 47, and the clamping device 5 includes a rubber plate 51. A baffle 52 and a round rod 55 are fixed to the top of the left and right rubber plates 51. The left and right baffles 52 and the tops of the left and right round rods 55 pass through the U-shaped clamping plate 47 and are fixedly installed with a push plate 53. The bottoms of the left and right push plates 53 are fixedly connected to slide plates 54 and springs 56. The left and right slide plates 54 are slidably connected to the inside of the corresponding slide groove 413 and are located on the outside of the corresponding round rod 55. The left and right springs 56 are located between the corresponding push plates 53 and the U-shaped clamping plate 47. The inside of the T-shaped groove 412 is slidably connected to a T-shaped block 58. The bottoms of the left and right T-shaped blocks 58 are fixedly connected to the U-shaped clamping plate 57. The left and right U-shaped clamping plates 57 are slidably connected to the outside of the U-shaped clamping plate 47.
[0035] In this embodiment, when it is necessary to perform patching on the other side of the circuit board, the self-locking motor 49 is started, the rotating shaft 48 drives the circular rotating plate 43 to rotate, so that the bracket 44 drives the bidirectional screw 45 to rotate, and the U-shaped clamping plate 47 drives the circuit board to be flipped over for patching on the other side.
[0036] Working principle: When it is necessary to perform double-sided patching on electronic components, first slide the U-shaped card plate 57 so that the U-shaped card plate 57 presses the right push plate 53 and presses the push plate 53 on the U-shaped clamping plate 47. At this time, the spring 56 is compressed between the push plate 53 and the U-shaped clamping plate 47, and the baffle 52 and the round rod 55 drive the rubber plate 51 to move downward, so that the rubber plate 51 and the upper plate of the U-shaped clamping plate 47 maintain the maximum distance. Similarly, press the left push plate 53, the left rubber plate 51 moves downward, and one side of the circuit board is placed between the left rubber plate 51 and the U-shaped clamping plate 47. Stop pressing the left push plate 53. At this time, under the force of the spring 56, the rubber plate 51 moves upward to clamp one side of the circuit board. Start the first motor 411, and the bidirectional screw 45 rotates to drive the first sliders 46 on the left and right sides to move inward until the other side of the circuit board is located on the right rubber plate. Between the rubber plate 51 and the U-shaped clamping plate 47, the first motor 411 is stopped, and the U-shaped clamping plate 57 is slid, so that the right spring 56 rebounds and drives the right rubber plate 51 to move upward, so that the right end of the circuit board is also clamped. At this time, the circuit board is stably clamped inside the U-shaped clamping plate 47, and the center point is located at the center of the bidirectional screw 45; when the electronic component is clamped, the electric slide rail 63 is started, so that the electric slider 65 drives the support plate 66 to move upward, and when it runs to the clamped electronic component, it stops moving. When the electronic component is flipped, it moves downward. Similarly, the operation is repeated after the flip is completed. When it is necessary to perform patching on the other side of the circuit board, the self-locking motor 49 is started, and the rotating shaft 48 drives the circular rotating plate 43 to rotate, so that the bracket 44 drives the bidirectional screw 45 to rotate, and the U-shaped clamping plate 47 drives the circuit board to be flipped for patching on the other side.
[0037] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0038] Although the embodiments of the present application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. An electronic component placement device, comprising a workbench (1), characterized in that: A gantry (2) and an operating box (4) are provided on the top of the workbench (1); a manipulator (3) is provided inside the gantry (2); the operating box (4) comprises a box body (41); the box body (41) is slidably connected to the top of the workbench (1); ventilation holes (42) are provided on both sides of the box body (41); a lifting device (6) is provided on the front outer wall of the box body (41); the lifting device (6) comprises a fixing plate (61); the fixing plate (61) is fixedly installed The utility model is installed on the outer wall of the front plate of the box body (41), and a limit plate (62) is fixedly installed on the outer wall of the front plate of the box body (41). An electric slide rail (63) and a limit rod (64) are fixedly installed between the fixed plate (61) and the left and right limit plates (62). The outer sides of the electric slide rail (63) and the limit rod (64) are slidably connected with an electric slider (65). A support plate (66) is fixedly installed between the left and right electric sliders (65), and the support plate (66) is located above the fixed plate (61).
2. The electronic component placement device according to claim 1, wherein: A self-locking motor (49) is fixedly installed inside the box (41), and the output end of the self-locking motor (49) is fixedly connected to a rotating shaft (48). A circular through hole is provided on the front plate of the box (41) and is rotatably connected to a circular rotating plate (43). The outer end of the rotating shaft (48) is fixedly connected to the center of the inner wall of the circular rotating plate (43).
3. The electronic component placement device according to claim 2, wherein: A bracket (44) is fixedly mounted on the outer wall of the circular rotating plate (43), and a bidirectional screw (45) is rotatably connected between the inner walls of both ends of the bracket (44). The outer sides of the bidirectional screw (45) are both screwed with first sliders (46), and the left and right first sliders (46) are both located on the outer sides of the bracket (44). U-shaped clamping plates (47) are fixedly mounted on the outer sides of the left and right first sliders (46), and the interior of the U-shaped clamping plates (47) are respectively provided with a sliding groove (413) and a T-shaped groove (412) on the upper and lower sides.
4. The electronic component placement device according to claim 3, wherein: The right end of the bracket (44) is fixedly connected to a rectangular support (410), and a first motor (411) is fixedly installed inside the rectangular support (410). The output shaft of the first motor (411) passes through the bracket (44) and is fixedly connected to the right end of the bidirectional screw (45).
5. The electronic component placement device according to claim 4, characterized in that: A clamping device (5) is provided inside the U-shaped clamping plate (47), and the clamping device (5) includes a rubber plate (51). A baffle (52) and a round rod (55) are fixed on the top of the left and right rubber plates (51). The tops of the left and right baffles (52) and the left and right round rods (55) pass through the U-shaped clamping plate (47) and are fixedly installed with a push plate (53). The bottoms of the left and right push plates (53) are fixedly connected with a slide plate (54) and a spring (56). The left and right slide plates (54) are slidably connected to the inside of the corresponding slide groove (413) and are located on the outside of the corresponding round rod (55). The left and right springs (56) are located between the corresponding push plate (53) and the U-shaped clamping plate (47).
6. The electronic component placement device according to claim 1, characterized in that: The inside of the T-shaped groove (412) is slidably connected to a T-shaped clamping block (58), the bottoms of the left and right T-shaped clamping blocks (58) are fixedly connected to a U-shaped clamping plate (57), and the left and right U-shaped clamping plates (57) are slidably connected to the outside of the U-shaped clamping plate (47).
Citation Information
Patent Citations
Electronic element surface mounting device
CN221575956U
Cited By
Chip mounting device for integrated circuit processing
CN121310528A