Gear shaft cutting device capable of automatically cleaning chippings

By introducing a vacuum cleaner and cam into the gear shaft cutting device, automatic chip cleaning is achieved, solving the problem of machine tool failure in the prior art that untimely cleaning is caused, improving machining accuracy and production efficiency, and extending the service life of the equipment.

CN222806614UActive Publication Date: 2025-04-29CHONGQING RANJIANG MASCH MFG CO LTD
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Patent Information

Application Number
CN202420353624.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-26
Publication Date
2025-04-29
Estimated Expiration
2034-02-26

AI Technical Summary

Technical Problem

The existing gear shaft cutting device cannot automatically clean chips during processing, resulting in machine tool failure and affecting machining accuracy and production efficiency.

Method used

A gear shaft cutting device including a vacuum cleaner and a cam is designed. The spur gear is rotated by the rising movement of the spindle, the second rack moves downward, and the vacuum cleaner is pushed through the cam to automatically clean the debris on the workbench.

Benefits of technology

Automatic chip cleaning is achieved, machine tool failure is avoided, processing accuracy and production efficiency is improved, and parts wear is reduced through lubricating oil, extending the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the field of gear shaft machining devices, and particularly relates to a gear shaft cutting device capable of automatically cleaning chippings, which solves the problems of low production efficiency and easiness in abrasion in the prior art, and comprises a shell, a spindle box is mounted at the top of the shell, and a spindle is assembled in the spindle box in a sliding manner. A first rack is welded to one side of the main shaft, a fixing block is fixedly connected to one side of the main shaft box through a bolt, a second rack is slidably assembled in the fixing block, and a straight gear is jointly and rotationally installed between the main shaft box and the fixing block. The main shaft moves upwards, so that a straight gear rotates along with the main shaft, a second rack moves downwards, then a dust collection hard pipe is pushed through a cam, chippings on the surface of the workbench are sucked away through the dust collection hard pipe, chipping cleaning is more convenient, and therefore the production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of gear shaft processing devices, in particular to a gear shaft cutting device which can automatically clean up debris. Background Art

[0002] At present, the gear shaft cutting device involves the field of mechanical processing and automation. It is mainly used for efficient and precise cutting of gear shafts on the production line. This device is usually composed of a cutting machine tool, a fixture, a control system, etc. In the traditional mechanical processing process, chip handling is an important issue. If the chips are not cleaned in time, it is easy to cause machine tool failure and affect the processing accuracy and production efficiency. Therefore, for the gear shaft cutting device, how to effectively clean the chips is a key issue. In order to solve this problem, a gear shaft cutting device that can automatically clean the chips is designed.

[0003] The application publication number in the prior art is: CN111673162A, and the name is a cutting device that is easy to position efficiently for gear shaft processing. This patent is a cutting device that is easy to position efficiently. Through the cooperation of the electric push rod and the second fixed block, efficient positioning and cutting of the gear shaft are achieved. It has a simple structure and is easy to operate. It can improve the efficiency and accuracy of gear shaft processing. At the same time, through the setting of the retaining ring, the cutting blade can be quickly replaced and adjusted to meet the processing needs of gear shafts of different sizes and types.

[0004] However, this patent fails to clean the chips when processing the gear shaft. Failure to clean in time can easily cause machine tool failure, thereby affecting processing accuracy and production efficiency. Utility Model Content

[0005] The utility model aims to provide a gear shaft cutting device which can automatically clean up debris, thereby solving the problems of low production efficiency and easy wear.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a gear shaft cutting device capable of automatically cleaning debris, comprising a housing, a spindle box is installed on the top of the housing, a spindle is slidably mounted inside the spindle box, a first rack is welded to one side of the spindle, a fixed block is fixedly connected to one side of the spindle box by bolts, a second rack is slidably mounted inside the fixed block, a spur gear is rotatably mounted between the spindle box and the fixed block, a driving wheel is fixedly connected to one side of the spur gear, and a first bevel gear is rotatably mounted inside the housing;

[0007] A driven wheel is fixedly connected to one side of the first bevel gear, and a synchronous belt is commonly sleeved on the driving wheel and the driven wheel. A rotating shaft is rotatably installed inside the shell, and a second bevel gear is fixedly sleeved on the top of the rotating shaft. The first bevel gear is meshed and connected with the second bevel gear. A cam is fixedly sleeved on the rotating shaft, and a telescopic rod is slidably assembled on one side of the cam. A vacuum cleaner is installed inside the shell, and a vacuum hose is fixedly connected to the output end of the vacuum cleaner, and a vacuum hard pipe is fixedly connected to one end of the vacuum hose.

[0008] Preferably, oil holes are provided on one side of the fixing block and on the top of the shell.

[0009] Preferably, a through groove is provided inside the second rack, and the dust suction hard pipe is located inside the through groove, so that the dust suction hard pipe can be tilted and swung.

[0010] Preferably, a straight groove is provided inside the fixing block, the first rack is slidably connected inside the straight groove, and one of the oil holes is connected to the straight groove to facilitate adding lubricating oil to the inside of the fixing block.

[0011] Preferably, a square groove is provided inside the housing, the first bevel gear, the second bevel gear and the driven wheel are rotatably mounted inside the square groove, and the square groove is connected to another oil hole to facilitate adding lubricating oil to the interior of the housing.

[0012] Preferably, a circular groove is provided inside the shell, the cam is rotatably installed inside the circular groove, a square hole is provided inside the shell, part of the telescopic rod is slidably connected inside the square hole, and the square hole is communicated with the circular groove, so that the cam can push the telescopic rod to move.

[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0014] 1. The utility model adopts the arrangement of the vacuum cleaner and the cam and other structures. After the gear shaft is processed, the main shaft moves upward, so that the spur gear rotates accordingly, so that the second rack moves downward, and then the vacuum tube is pushed by the cam to remove the debris on the surface of the workbench, making it more convenient to clean the debris, thereby improving production efficiency.

[0015] 2. The utility model arranges structures such as the housing and oil holes. During the main shaft rising process, some internal spur gears and other parts will wear. Therefore, oil holes are opened on the fixed block and the housing, and lubricating oil is added through the oil holes, thereby reducing the wear between the parts and extending the service life of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 It is a partial cross-sectional view of the utility model;

[0018] Figure 3 It is an enlarged view of point A of the present utility model.

[0019] In the figure: 1. housing; 2. spindle box; 3. fixing block; 4. oil hole; 5. first rack; 6. spur gear; 7. driving wheel; 8. second rack; 9. synchronous belt; 10. first bevel gear; 11. driven wheel; 12. second bevel gear; 13. rotating shaft; 14. cam; 15. telescopic rod; 16. vacuum cleaner; 17. vacuum hose; 18. vacuum tube. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figure 1-3 A gear shaft cutting device capable of automatically cleaning debris comprises a housing 1, a spindle box 2 is mounted on the top of the housing 1, a spindle is slidably mounted inside the spindle box 2, a first rack 5 is welded on one side of the spindle, a fixed block 3 is fixedly connected to one side of the spindle box 2 by bolts, a second rack 8 is slidably mounted inside the fixed block 3, a spur gear 6 is rotatably mounted between the spindle box 2 and the fixed block 3, a driving wheel 7 is fixedly connected to one side of the spur gear 6, a first bevel gear 10 is rotatably mounted inside the housing 1, a driven wheel 11 is fixedly connected to one side of the first bevel gear 10, a synchronous belt 9 is sleeved on the driving wheel 7 and the driven wheel 11, a rotating shaft 13 is rotatably mounted inside the housing 1, and a fixed sleeve is provided on the top of the rotating shaft 13 The second bevel gear 12, the first bevel gear 10 is meshed with the second bevel gear 12, a cam 14 is fixedly sleeved on the rotating shaft 13, a telescopic rod 15 is slidably mounted on one side of the cam 14, a vacuum cleaner 16 is installed inside the shell 1, a vacuum hose 17 is fixedly connected to the output end of the vacuum cleaner 16, and a vacuum tube 18 is fixedly connected to one end of the vacuum hose 17. Through the arrangement of the vacuum cleaner 16 and the cam 14 and other structures, after the gear shaft is processed, the main shaft moves upward, so that the spur gear 6 rotates accordingly, so that the second rack 8 moves downward, and then the vacuum tube 18 is pushed by the cam 14 to remove the debris on the surface of the workbench, so that the debris cleaning is more convenient, thereby improving the production efficiency.

[0022] See also Figure 2 Oil holes 4 are provided on one side of the fixed block 3 and on the top of the shell 1. Through the arrangement of the shell 1 and the oil holes 4, during the main shaft rising process, some internal parts such as the spur gears 6 will be worn. Therefore, oil holes 4 are provided on the fixed block 3 and the shell 1, and lubricating oil is added through the oil holes 4, thereby reducing the wear between the parts and extending the service life of the equipment.

[0023] See also Figure 1-3 A through groove is provided inside the second rack 8, the dust suction hard pipe 18 is located inside the through groove, a straight groove is provided inside the fixed block 3, the first rack 5 is slidably connected inside the straight groove, one of the oil holes 4 is connected to the straight groove, a square groove is provided inside the housing 1, the first bevel gear 10, the second bevel gear 12 and the driven wheel 11 are all rotatably installed inside the square groove, the square groove is connected to another oil hole 4, a circular groove is provided inside the housing 1, the cam 14 is rotatably installed inside the circular groove, a square hole is provided inside the housing 1, part of the telescopic rod 15 is slidably connected inside the square hole, and the square hole is connected to the circular groove.

[0024] The specific implementation process of the utility model is as follows: the gear shaft is fixed on the clamping claw, and then the spindle box 2 is lowered to process it. When the processing is completed, the spindle rises, and the first rack 5 on one side of the spindle moves upward, thereby driving the spur gear 6 to rotate, and the second rack 8 moves downward accordingly. The driving wheel 7 also drives the driven wheel 11 to rotate through the synchronous belt 9, so that the first bevel gear 10 rotates with the driven wheel 11. Since the first bevel gear 10 is meshed and connected with the second bevel gear 12, the second bevel gear 12 drives the rotating shaft 13 to rotate, so that the cam 14 also rotates accordingly, and the cam 14 pushes the telescopic rod 15 to move to one side. The telescopic rod 15 pushes the dust suction hard pipe 18, so that the dust suction hard pipe 18 tilts and swings, so as to absorb the chips on the surface of the workbench. During the rising process of the second rack 8, since the dust suction hard pipe 18 is stuck in the inside of the fixed block 3, the telescopic rod 15 will retract itself and cannot push the dust suction hard pipe 18. Only when it descends can the telescopic rod 15 push it to absorb the chips;

[0025] Furthermore, during use, the shell 1 and the fixed block 3 have more meshing parts, which causes greater wear on the parts, thus affecting the service life. Therefore, oil holes 4 are provided on the shell 1 and the fixed block 3, and lubricating oil is added to the inside of the fixed block 3 and the shell 1 through the oil holes 4, so that the parts are not easily worn, thereby extending the service life.

[0026] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A gear shaft cutting device capable of automatically cleaning debris, comprising a housing (1), characterized in that: A spindle box (2) is installed on the top of the housing (1), a spindle is slidably mounted inside the spindle box (2), a first rack (5) is welded to one side of the spindle, a fixed block (3) is fixedly connected to one side of the spindle box (2) by bolts, a second rack (8) is slidably mounted inside the fixed block (3), a spur gear (6) is rotatably mounted between the spindle box (2) and the fixed block (3), a driving wheel (7) is fixedly connected to one side of the spur gear (6), and a first bevel gear (10) is rotatably mounted inside the housing (1); A driven wheel (11) is fixedly connected to one side of the first bevel gear (10); a synchronous belt (9) is sleeved on the driving wheel (7) and the driven wheel (11); a rotating shaft (13) is rotatably mounted inside the housing (1); a second bevel gear (12) is fixedly sleeved on the top of the rotating shaft (13); the first bevel gear (10) is meshingly connected with the second bevel gear (12); a cam (14) is fixedly sleeved on the rotating shaft (13); a telescopic rod (15) is slidably mounted on one side of the cam (14); a vacuum cleaner (16) is mounted inside the housing (1); a vacuum hose (17) is fixedly connected to the output end of the vacuum cleaner (16); and a vacuum hard pipe (18) is fixedly connected to one end of the vacuum hose (17).

2. A gear shaft cutting device capable of automatically cleaning debris according to claim 1, characterized in that: Oil holes (4) are provided on one side of the fixing block (3) and on the top of the housing (1).

3. The gear shaft cutting device capable of automatically cleaning debris according to claim 1, characterized in that: A through groove is provided inside the second rack (8), and the dust suction hard pipe (18) is located inside the through groove.

4. A gear shaft cutting device capable of automatically cleaning debris according to claim 2, characterized in that: A straight groove is provided inside the fixed block (3), the first rack (5) is slidably connected inside the straight groove, and one of the oil holes (4) is connected to the straight groove.

5. The gear shaft cutting device capable of automatically cleaning debris according to claim 2, characterized in that: A square groove is provided inside the housing (1); the first bevel gear (10), the second bevel gear (12) and the driven wheel (11) are all rotatably mounted inside the square groove; and the square groove is connected to another oil hole (4).

6. The gear shaft cutting device capable of automatically cleaning debris according to claim 1, characterized in that: A circular groove is provided inside the shell (1), the cam (14) is rotatably mounted inside the circular groove, a square hole is provided inside the shell (1), a portion of the telescopic rod (15) is slidably connected inside the square hole, and the square hole is connected to the circular groove.

Citation Information

Patent Citations

  • Cutting device convenient for efficient positioning for gear shaft machining

    CN111673162A