Deburring device for permanent magnet production
By designing a deburring device for permanent magnet production, the magnet body is fixed and flipped using tapered roller bearings and L-shaped fork plates, the problems of inefficiency and danger of traditional grinding methods are solved, and the efficiency of automated deburring is improved.
Patent Information
- Application Number
- CN202421735145.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-22
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-07-22
AI Technical Summary
The traditional grinding method is inefficient and dangerous when removing burrs of permanent magnet blanks, and requires manual identification of the burr position and adjustment of the grinding direction.
A deburring device for permanent magnet production is designed, including a working table, a support tube, an electric slider and a grinding mechanism. By setting up tapered roller bearings and L-shaped fork plates, the magnet body is smoothly fixed and flipped, making it easier to automate the deburring process.
During the polishing process, the device ensures that the magnet body does not rotate smoothly, and through the coordination of the electric slider and the swinging crossbeam, the grinding direction can be automatically adjusted, which improves work efficiency and reduces the risk of manual operation.
Smart Images

Figure CN222806691U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wear-resistant sheet production, in particular to a deburring device for permanent magnet production. Background Art
[0002] Permanent magnets are materials that can continuously generate magnetic fields. They are widely used in industries such as motors and aviation. Common ones include ferrite oxide, barium ferrite, and neodymium iron boron. According to the specific type of permanent magnet material, the corresponding raw materials are prepared, such as iron oxide, barium carbonate, neodymium, iron, etc. Permanent magnet materials are usually prepared using powder metallurgy. After the raw material powders are mixed, they are pressed into shape and then sintered at high temperatures. During the sintering process, the powder particles combine into blocks to form a material with a certain degree of magnetism. The sintered material needs to be magnetized to obtain a lasting magnetism. This is usually done by treating it in a strong magnetic field so that the microstructure of the material is oriented and arranged, thereby forming permanent magnetism.
[0003] Since burrs will appear at the corners of the blank after the pressing and sintering processes, the traditional grinding method requires manual identification of the burr position, and then the side to be polished is turned towards the grinding wheel for grinding. This grinding method has low molding efficiency and certain risks. Therefore, we propose a new deburring device for permanent magnet production. Utility Model Content
[0004] In view of this, the embodiments of the present utility model hope to provide a deburring device for permanent magnet production to solve or alleviate the technical problems existing in the prior art and at least provide a beneficial option.
[0005] The technical solution of the embodiment of the utility model is implemented as follows: it includes an operating table, the operating table is an overall rectangular structure, and a vertical support tube is fixed at one end of the operating table, the top end of the support tube is slidably connected to an inner extension rod that can be positioned at any time, the top end of the inner extension rod is rotatably connected to a swing beam extending horizontally to the middle, the lower surface of the swing beam is slidably connected to an electric slider, and the lower surface of the electric slider is provided with a grinding mechanism, a rectangular hole is opened in the middle of the upper surface of the operating table, and a bearing seat and two mutually symmetrical A guide slide frame, wherein the two guide slide frames are respectively slidably connected with guide rods which are parallel to each other and extend toward the middle, and the two guide rods are respectively fixed with L-shaped fork plates which are symmetrical to each other at one end close to the rectangular hole, the same tapered roller bearing is fixed at the opposite end of the two L-shaped fork plates, and the middle of the tapered roller bearing is rotatably connected with a rotating sleeve whose opening faces the bearing seat, and the inner wall of the opening of the rotating sleeve is slidably connected with an inner slide rod; the middle of the bearing seat is rotatably connected with a round rod which is in a straight line with the rotating sleeve, and the opposite ends of the round rod and the inner slide rod are respectively fixed with arc-shaped spring pressure plates 1 and 2 with the same structure.
[0006] Preferably, a square leakage bucket with an upward opening and a downward depression is embedded in the rectangular hole, and a distance is left between the inner wall of the square leakage bucket and the surface of the magnet body when it rotates; it can not only collect burrs and waste materials after grinding, but also will not affect the rotation of the magnet body.
[0007] Preferably, a support block extending toward the middle of the rectangular hole is reserved at one end of the two L-shaped fork plates away from the tapered roller bearing, and the upper surfaces of the two support blocks are horizontal and flush with the lower surface of the magnet body.
[0008] Preferably, a rack push rod extending horizontally is fixed to one end of the outer ring of the tapered roller bearing away from the bearing seat, and the rack push rod is slidably fitted on the circumferential outer wall of the rotating sleeve, and a gear through hole is provided on the upper surface of the operating table below the rack push rod, and a helical gear plate meshing with the rack push rod is rotatably connected in the gear through hole; and an L-shaped bearing frame is fixed to the vertical inner wall of the operating table away from the support tube, and a sliding bearing is embedded on the inner wall of the operating table on the side close to the L-shaped bearing frame, and the same worm is rotatably connected between the sliding bearing and the L-shaped bearing frame, and the worm and the helical gear plate mesh with each other; a rocker is fixed to the end of the worm away from the helical gear plate.
[0009] Preferably, the grinding mechanism includes a fixed barrel with an opening downward in a barrel-shaped structure embedded in the electric slider, and a reset spring is fixed to the top of the fixed barrel, a cylindrical slider is fixed to the bottom end of the reset spring, and the bottom end of the cylindrical slider is hinged to the motor frame, a grinding motor is arranged at the bottom end of the motor frame, and a fixed plate is provided at the bottom of the top end of the output shaft of the grinding motor, and an inclined windmill-shaped sandpaper is fixed to the lower surface of the fixed plate.
[0010] Preferably, a clamping spring is fixed to one end of the inner sliding rod away from the spring pressure plate 2, and the other end of the clamping spring is fixed to the inner wall of the barrel bottom of the rotating sleeve, so that when in use, when the tapered roller bearing is retreated a certain distance, it can still generate a clamping thrust against the magnet body.
[0011] Preferably, the arc-shaped spring pressure plate 1 and the spring pressure plate 2 are both made of spring steel material, and rubber pressure blocks are provided at both ends of the spring pressure plate 2, which can effectively squeeze the magnet body during squeezing, wherein the radius of the arc-shaped spring pressure plate 1 is smaller than the outer ring radius of the magnet body.
[0012] The embodiment of the utility model has the following advantages due to the adoption of the above technical solution:
[0013] 1. A deburring device for permanent magnet production, which is provided with a tapered roller bearing sleeved on the outer wall of a rotating sleeve mother tube and L-shaped fork plates on both sides thereof, can not only ensure that the magnet body is stable and does not rotate during grinding, but also when it is necessary to turn over and deburr the other side thereof, it is only necessary to control the tapered roller bearing to retreat a certain distance in the opposite direction of pushing, so that the support blocks of the two L-shaped fork plates are separated from the magnet body. At this time, the magnet body can be rotated without changing the clamping position again, thereby greatly improving the work efficiency.
[0014] 2. A deburring device for permanent magnet production, which can deburr the corners of the magnet body by setting an inclined windmill-shaped sandpaper along with the setting of an electric slider and a swinging crossbeam, and can pull the grinding motor downward to perform manual grinding in conjunction with the setting of a reset spring.
[0015] The above summary is for the purpose of description only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments and features described above, further aspects, embodiments and features of the utility model will be readily apparent by reference to the accompanying drawings and the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or technical descriptions will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0017] Figure 1 It is a schematic diagram of the structure of the utility model during deburring;
[0018] Figure 2This is a schematic diagram of the structure of the utility model when viewed from above;
[0019] Figure 3 It is a schematic diagram of the structure of the utility model when the magnet body is flipped;
[0020] Figure 4 It is a side view of the utility model;
[0021] Figure 5 For this utility model Figure 4 Schematic diagram of the cross-sectional structure along line AA.
[0022] Reference numerals:
[0023] 1. Operating table; 2. Support tube; 3. Swinging crossbeam; 4. Electric slider; 5. Fixed barrel; 501. Reset tension spring; 502. Column slider; 6. Grinding motor; 601. Fixed plate; 602. Windmill-shaped sandpaper; 7. Rotating sleeve; 701. Inner slide bar; 8. L-shaped fork plate; 9. Guide rod; 10. Rack push rod; 11. Rocker; 12. Sliding bearing; 13. Guide slide frame; 14. Magnet body; 15. Leakage bucket; 16. Bearing seat; 17. Bevel gear plate; 18. Worm; 19. Arc spring pressure plate 1; 20. Spring pressure plate 2; 21. Rubber pressure block; 22. Tapered roller bearing; 23. L-shaped carrier frame. DETAILED DESCRIPTION
[0024] In the following, only some exemplary embodiments are briefly described. As those skilled in the art will appreciate, the described embodiments may be modified in various ways without departing from the spirit or scope of the present invention. Therefore, the drawings and descriptions are considered to be exemplary and non-restrictive in nature.
[0025] The embodiments of the present utility model are described in detail below with reference to the accompanying drawings.
[0026] In this embodiment, Figure 1-5As shown, a deburring device for permanent magnet production comprises an operating table 1, which is an overall rectangular structure, and a vertical support tube 2 is fixed at one end of the operating table 1, the top end of the support tube 2 is slidably connected to an inner extension rod that can be positioned at any time, the top end of the inner extension rod is rotatably connected to a swing beam 3 extending horizontally toward the middle, the lower surface of the swing beam 3 is slidably connected to an electric slider 4, and the lower surface of the electric slider 4 is provided with a grinding mechanism, a rectangular hole is opened in the middle of the upper surface of the operating table 1, a bearing seat 16 and two mutually symmetrical guide slide frames 13 are respectively fixed at both ends of the upper surface of the operating table 1 at the rectangular hole, guide rods 9 parallel to each other and extending toward the middle are respectively slidably connected in the two guide slide frames 13, and mutually symmetrical L-shaped fork plates 8 are respectively fixed to one end of the two guide rods 9 close to the rectangular hole, and the same tapered roller bearing 22 is fixed to the opposite ends of the two L-shaped fork plates 8, The middle of the tapered roller bearing 22 is rotatably connected with a rotating sleeve 7 whose opening faces the bearing seat 16, and the inner wall of the opening of the rotating sleeve 7 is slidably connected with an inner slide rod 701; the middle of the bearing seat 16 is rotatably connected with a round rod on a straight line with the rotating sleeve 7, and the opposite ends of the round rod and the inner slide rod 701 are respectively fixed with an arc-shaped spring pressure plate 19 and a spring pressure plate 20 of the same structure; by setting the tapered roller bearing 22 sleeved on the outer wall of the mother tube of the rotating sleeve 7 and the L-shaped fork plates 8 on both sides thereof, not only can the magnet body 14 be ensured to be stable and not rotated during grinding, but also when it is necessary to turn over and deburr the other side, it is only necessary to control the tapered roller bearing 22 to retreat a distance in the opposite direction of the pushing, so that the support blocks of the two L-shaped fork plates 8 are separated from the magnet body 14, and the magnet body 14 can be rotated at this time without changing the clamping position again, thereby greatly improving the work efficiency.
[0027] In this embodiment, a leakage square bucket 15 with an opening upward and a downward depression as a whole is embedded in the rectangular hole, and a distance is left between the inner wall of the leakage square bucket 15 and the surface of the magnet body 14 when it rotates; it can not only collect burrs and waste materials after grinding, but also will not affect the rotation of the magnet body 14.
[0028] In this embodiment, the two L-shaped fork plates 8 have a support block extending toward the middle of the rectangular hole at one end away from the tapered roller bearing 22, and the upper surfaces of the two support blocks are horizontal and flush with the lower surface of the magnet body 14, ensuring that the magnet body 14 is supported horizontally during grinding.
[0029] In this embodiment, a rack push rod 10 extending horizontally is fixed to one end of the outer ring of the tapered roller bearing away from the bearing seat 16, and the rack push rod 10 is slidably fitted on the circumferential outer wall of the rotating sleeve 7, and a gear through hole is opened on the upper surface of the operating table 1 below the rack push rod 10, and a helical gear plate 17 meshing with the rack push rod 10 is rotatably connected in the gear through hole; and an L-shaped support frame 23 is fixed to the vertical inner wall of the operating table 1 away from the support tube 2, and a sliding bearing 12 is embedded on the inner wall of the side of the operating table 1 close to the L-shaped support frame 23, and the same worm 18 is rotatably connected between the sliding bearing 12 and the L-shaped support frame 23, and the worm 18 and the helical gear plate 17 are meshed with each other; a rocker 11 is fixed to one end of the worm 18 away from the helical gear plate 17; by providing the worm 18 and the helical gear plate 17, the advancement and retreat of the tapered roller bearing 22 can be controlled, and the reverse stop effect can be achieved.
[0030] In this embodiment, the grinding mechanism includes a fixed barrel 5 with an opening facing downward and a barrel-shaped structure, which is embedded in the electric slider 4, and a reset spring 501 is fixed to the top of the fixed barrel 5, a cylindrical slider 502 is fixed to the bottom end of the reset spring 501, and the bottom end of the cylindrical slider 502 is hinged to the motor frame, a grinding motor 6 is arranged at the bottom end of the motor frame, and a fixed plate 601 is arranged at the bottom of the top valley of the output shaft of the grinding motor 6, and an inclined windmill-shaped sandpaper 602 is fixed to the lower surface of the fixed plate 601; by setting the inclined windmill-shaped sandpaper 602, the various corners of the magnet body 14 can be deburred along with the setting of the electric slider 4 and the swing beam 3, and in conjunction with the setting of the reset spring 501, the grinding motor 6 can be pulled downward for manual grinding.
[0031] In this embodiment, a clamping spring is fixed to one end of the inner slide rod 701 away from the spring pressure plate 20, and the other end of the clamping spring is fixed to the inner wall of the barrel bottom of the rotating sleeve 7. When in use, when the tapered roller bearing 22 retreats a certain distance, it can still generate a clamping thrust against the magnet body 14.
[0032] In this embodiment, the arc-shaped spring pressure plate 1 19 and the spring pressure plate 2 20 are both made of spring steel material, and rubber pressure blocks 21 are provided at both ends of the spring pressure plate 20, which can effectively squeeze the magnet body 14 during squeezing, wherein the radius of the arc-shaped spring pressure plate 1 19 is smaller than the outer circle radius of the magnet body 14.
[0033] In this embodiment: before use, the electric slider 4 is controlled to move to the edge of the support tube 2, and the swing beam 3 is controlled to drive the grinding mechanism to move to the rear side, and then the horseshoe-shaped magnet body 14 is fixed between the arc spring pressure plate 19 and the spring pressure plate 20, and then the side rocker 11 is shaken, and the spring pressure plate 20 at the end of the straight tapered roller bearing 22 pushes the magnet body 14 to press against the arc spring pressure plate 19; then the U-shaped magnet body 14 is turned flat, and the push is continued. Move forward until the supporting blocks at the ends of the two L-shaped fork plates 8 are inserted into the bottom of the magnet body 14, and the magnet body 14 is supported horizontally; then it can be polished; when it is necessary to turn it over to deburr the other side, it is only necessary to control the tapered roller bearing 22 to retreat a distance in the opposite direction of the pushing, so that the supporting blocks of the two L-shaped fork plates 8 are separated from the magnet body 14, and the magnet body 14 can be rotated at this time. After rotating, the tapered roller bearing 22 is moved in the opposite direction to fix the magnet body 14 again, and there is no need to change the clamping position again.
[0034] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can easily think of various changes or substitutions within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.
Claims
1. A deburring device for permanent magnet production, comprising an operating table (1), the operating table (1) being in the form of a rectangular structure as a whole, and a vertical support tube (2) being fixed to one end of the operating table (1), the top end of the support tube (2) being slidably connected to an inner extension rod capable of being positioned at any time, the top end of the inner extension rod being rotatably connected to a swing beam (3) extending horizontally toward the middle, the lower surface of the swing beam (3) being slidably connected to an electric slider (4), and a grinding mechanism being arranged on the lower surface of the electric slider (4), characterized in that: A rectangular hole is opened in the middle of the upper surface of the operating table (1), and a bearing seat (16) and two mutually symmetrical guide slide frames (13) are respectively fixed at both ends of the upper surface of the operating table (1), and guide rods (9) that are parallel to each other and extend toward the middle are respectively slidably connected in the two guide slide frames (13), and mutually symmetrical L-shaped fork plates (8) are respectively fixed at one end of the two guide rods (9) close to the rectangular hole, and the same L-shaped fork plates (8) are fixed at the opposite ends of the two L-shaped fork plates (8). A tapered roller bearing (22) is provided, and the middle of the tapered roller bearing (22) is rotatably connected to a rotating sleeve (7) whose opening faces the bearing seat (16), and the inner wall of the opening of the rotating sleeve (7) is slidably connected to an inner sliding rod (701); the middle of the bearing seat (16) is rotatably connected to a round rod on a straight line with the rotating sleeve (7), and the opposite ends of the round rod and the inner sliding rod (701) are respectively fixed with an arc-shaped spring pressure plate 1 (19) and a spring pressure plate 2 (20) of the same structure.
2. A deburring device for permanent magnet production according to claim 1, characterized in that: A material leakage square bucket (15) with an opening upward and a downward depression as a whole is embedded in the rectangular hole, and a distance is left between the inner wall of the material leakage square bucket (15) and the surface of the magnet body (14) when it rotates.
3. A deburring device for permanent magnet production according to claim 1, characterized in that: The two L-shaped fork plates (8) are each provided with a support block extending toward the middle of the rectangular hole at one end away from the tapered roller bearing (22), and the upper surfaces of the two support blocks are horizontal and flush with the lower surface of the magnet body (14).
4. A deburring device for permanent magnet production according to claim 1, characterized in that: A rack push rod (10) extending horizontally is fixed to one end of the outer ring of the tapered roller bearing away from the bearing seat (16), and the rack push rod (10) is slidably fitted on the circumferential outer wall of the rotating sleeve (7); a gear through hole is provided on the upper surface of the operating table (1) below the rack push rod (10), and a helical gear plate (17) meshing with the rack push rod (10) is rotatably connected in the gear through hole; an L-shaped bearing frame (23) is fixed to the vertical inner wall of the operating table (1) away from the support tube (2); a sliding bearing (12) is embedded in the inner wall of the operating table (1) close to the L-shaped bearing frame (23), and a worm (18) is rotatably connected between the sliding bearing (12) and the L-shaped bearing frame (23), and the worm (18) and the helical gear plate (17) are meshed with each other; a rocker (11) is fixed to one end of the worm (18) away from the helical gear plate (17).
5. A deburring device for permanent magnet production according to claim 3, characterized in that: The grinding mechanism comprises a fixed barrel (5) embedded in an electric slider (4) and opening downward to form a barrel-shaped structure, and a reset spring (501) is fixed to the top of the fixed barrel (5), a cylindrical slider (502) is fixed to the bottom end of the reset spring (501), and the bottom end of the cylindrical slider (502) is hinged to a motor frame, a grinding motor (6) is arranged at the bottom end of the motor frame, and a fixed plate (601) is arranged at the bottom of the top end of the output shaft of the grinding motor (6), and an inclined windmill-shaped sandpaper (602) is fixed to the lower surface of the fixed plate (601).
6. A deburring device for permanent magnet production according to claim 5, characterized in that: A pressing spring is fixed to one end of the inner slide bar (701) away from the second spring pressure plate (20), and the other end of the pressing spring is fixed to the inner wall of the barrel bottom of the rotating sleeve (7).
7. A deburring device for permanent magnet production according to claim 5, characterized in that: The arc-shaped spring pressure plate 1 (19) and the spring pressure plate 2 (20) are both made of spring steel material, and rubber pressure blocks (21) are provided at both ends of the spring pressure plate 2 (20), wherein the radius of the arc-shaped spring pressure plate 1 (19) is smaller than the outer circle radius of the magnet body (14).