Fabricated laminated slab flexible mold and mold processing system

Abstract

The utility model provides an assembly type laminated slab flexible die and a die processing system, the die comprises a flexible die coiled material and a reinforcing mesh, the flexible die coiled material is enclosed to form a rectangular closed frame matched with the outer contour of a laminated slab, the frame is integrated, and the flexible die coiled material is a light foaming material. The flexible mold coiled material is made of a light foaming material, the cost is low, the flexible mold coiled material can be stored, conveyed and machined in a coiled material form, the convenience of production and use is greatly improved, and the flexible mold coiled material can be conveniently bent and enclose the outer portion of the reinforcing mesh. The ends of the flexible mold coiled material and the reinforcing mesh are secondarily reinforced in a hot melting or buckle connection mode, and the connection stability of the flexible mold coiled material and the reinforcing mesh can be improved.

Description

Technical Field

[0001] The utility model relates to the technical field of construction, in particular to a flexible mold for an assembled composite plate and a mold processing system. Background Art

[0002] With the rapid development of prefabricated buildings, the demand for prefabricated composite panel molds is increasing. In order to match the needs of different building types and apartment types, prefabricated composite panel molds also present multiple forms. At present, the material used for prefabricated composite panel molds is mainly steel, supplemented by aluminum and wood. However, there are the following problems: the heavy weight is inconvenient to move, the production and use costs are high, and the molds are usually assembled in multiple sections, which makes it easy for concrete to leak at the corners. Utility Model Content

[0003] In view of this, the utility model aims to propose a flexible mold for assembled composite panels and a mold processing system to solve the problems of high cost of assembled composite panel molds, inconvenient storage and use, and easy concrete leakage at multi-section connections.

[0004] In order to achieve the above object, the technical solution of the utility model is implemented as follows:

[0005] On the one hand, the utility model proposes an assembled composite plate flexible mold, including a flexible mold coil and a steel mesh, wherein the flexible mold coil is enclosed to form a rectangular closed frame that fits the outer contour of the composite plate, and the frame is one-piece, and the steel mesh is installed inside the flexible mold coil, and the flexible mold coil is a lightweight foam material. The flexible mold coil is made of lightweight foam material, which has low cost and can be stored, transported and processed in the form of a coil, which greatly improves the convenience of production and use, and is convenient for the flexible mold coil to be bent and enclosed on the outside of the steel mesh. Since the frame is an integrated structure formed by continuous flexible mold coils, it has good integrity, reduces gaps at the corners of the mold, and reduces leakage during concrete pouring.

[0006] Furthermore, the steel mesh includes transverse steel bars and longitudinal steel bars, a plurality of transverse steel bars are distributed in the length direction of the frame, a plurality of longitudinal steel bars are distributed in the width direction of the frame, a plurality of mounting holes are arranged in the flexible mold coil, and both ends of the transverse steel bars and longitudinal steel bars respectively pass through the mounting holes and extend to the outside of the flexible mold coil. The strength of the assembled composite plate is increased by the transverse steel bars, longitudinal steel bars and trusses.

[0007] Furthermore, the ends of the flexible mold coil and the steel mesh are connected by hot melting or snap fastening to increase the strength of the composite plate.

[0008] Further, the buckle includes a clamp and a connecting plate, the clamp is connected to the connecting plate, the connecting plate is connected to the flexible mold coil, the connecting plate includes an intermediate plate and a first bent plate, the lower end of the intermediate plate is bent in a direction away from the inside of the frame to form the first bent plate. The clamp is connected to the connecting plate, and the connecting plate is used to provide an installation site for the clamp, so that the clamp can connect the ends of the flexible mold coil and the steel mesh.

[0009] Furthermore, the clamp is used to clamp the adjacent first steel mesh and the second steel mesh, the clamp includes a support and a clamping portion, the support includes a first support and a fourth support from left to right, baffles are arranged at both ends of the first support and the fourth support, the clamping portion includes a first clamping portion, a second clamping portion, a third clamping portion, a fourth clamping portion, a fifth clamping portion and a sixth clamping portion from left to right, a first elastic member is arranged inside the first support, one end of the first elastic member abuts against the left baffle of the first support, the other end of the first elastic member abuts against the first clamping portion, the first clamping portion and the first The fourth support is connected to the right baffle of the support, a second elastic member is arranged inside, one end of the second elastic member abuts against the right baffle of the fourth support, the other end of the second elastic member abuts against the sixth clamping part, the sixth clamping part is connected to the left baffle of the fourth support, the end of the first steel mesh is clamped between the first clamping part and the second clamping part, the first connecting column is connected between the second clamping part and the third clamping part, an extrusion part is arranged between the third clamping part and the fourth clamping part, the second connecting column is connected between the fourth clamping part and the fifth clamping part, and the end of the second steel mesh is clamped between the fifth clamping part and the sixth clamping part. Through the matching relationship between the parts of the clamping member, the adjacent first steel mesh and the second steel mesh are fixed, and the secondary reinforcement of the flexible mold coil and the steel mesh is realized.

[0010] Furthermore, the bottom end of the support is connected to the first bent plate, and the rear end of the support is connected to the middle plate, so that the card is positioned on the connecting plate.

[0011] Furthermore, the support also includes a second support and a third support, the second support is provided with a second through hole inside, the first connecting column is located in the second through hole, the third support is provided with a third through hole inside, the second connecting column is located in the third through hole. The second support can further position the second clamping part and the third clamping part, and the third support can further position the fourth clamping part and the fifth clamping part, so as to better play the role of the clamping part and prevent the position of the clamping part from being offset, which is beneficial to improving the connection stability of the flexible mold coil and the steel mesh.

[0012] Furthermore, the extrusion portion is a fifth elastic member or a wrench, and the assembly and disassembly of the flexible mold coil and the steel mesh are achieved by changing the position of the wrench.

[0013] On the other hand, the utility model also proposes a mold processing system, which is used to assemble the above-mentioned flexible mold of the assembled composite board. The mold processing system includes flexible mold coil storage warehouse equipment, flexible mold conveying and laying equipment, flexible mold coil steel bar opening instant forming equipment, flexible mold installation equipment and steel mesh conveying and operating platform equipment. The flexible mold coil storage warehouse equipment is provided with flexible mold coils, one end of the flexible mold conveying and laying equipment is connected to the flexible mold coil storage warehouse equipment, and the other end is connected to the flexible mold coil steel bar opening instant forming equipment. The mold processing system is used to improve the assembly efficiency and assembly reliability of the assembled composite board flexible mold.

[0014] Compared with the prior art, the assembled composite plate flexible mold and mold processing system described in the utility model have the following advantages:

[0015] (1) Flexible mold coils can be stored, transported and processed in the form of coils, which greatly improves the convenience of production and use, and can be recycled, reducing costs.

[0016] (2) The ends of the flexible mold coil and the steel mesh are reinforced by hot melting or snap connection, which can improve the connection stability between the two and ensure the strength of the composite plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The accompanying drawings constituting a part of the present invention are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the accompanying drawings:

[0018] Figure 1 It is a schematic diagram of the structure of the flexible mold coil and the steel mesh described in the utility model;

[0019] Figure 2 This is a schematic diagram of the structure of the flexible mold coil of the utility model sealing the steel mesh;

[0020] Figure 3 This is a partial enlarged view of the steel mesh;

[0021] Figure 4 It is a schematic diagram of the mold processing embodiment described in the utility model;

[0022] Figure 5 This is one of the structural schematic diagrams of the buckle described in the utility model;

[0023] Figure 6 This is the second structural schematic diagram of the buckle described in the utility model;

[0024] Figure 7It is a partial enlarged view of the buckle described in the utility model.

[0025] Description of reference numerals:

[0026] 1. Flexible mold coil storage warehouse equipment; 2. Flexible mold conveying and laying equipment; 3. Flexible mold coil steel bar opening instant forming equipment; 4. Flexible mold installation equipment; 5. Steel mesh conveying and operating platform equipment; 6. Flexible mold coil; 7. Transverse steel bars; 8. Longitudinal steel bars; 10. Chord bars; 11. Lattice bars; 12. Clamps; 13. Second bent plate; 14. Middle plate; 15. First bent plate; 16. First support; 17. Second support; 18. Third support; 19. Fourth support; 20. First clamping part; 21. Second clamping part; 22. Third clamping part; 23. Fourth clamping part; 24. Fifth clamping part; 25. Sixth clamping part; 26. First connecting column; 27. Extrusion part; 28. Second connecting column; 29. ​​First elastic member; 30. Second elastic member; 31. Third elastic member; 32. Fourth elastic member; 33. Rotating shaft. DETAILED DESCRIPTION

[0027] The present invention is further described below in conjunction with specific implementation methods. First of all, it should be noted that the data in the following experimental examples are obtained by the inventor through a large number of experiments. Due to space limitations, only a part of them is shown in the specification, and ordinary technicians in this field can understand and implement the present invention under this data. These embodiments are only used to illustrate the present invention and are not used to limit the scope of the present invention. In addition, it should be understood that after reading the contents of the present invention, those skilled in the art can make various changes or modifications to the present invention, and these changes or modifications also fall within the scope of protection of this application.

[0028] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other.

[0029] The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments.

[0030] like Figure 1-3As shown, the utility model is a kind of assembled composite plate flexible mold, including a flexible mold coil 6 and a steel mesh, the flexible mold coil 6 encloses a rectangular closed frame that fits the outer contour of the composite plate, the frame is integrated, the steel mesh is installed inside the flexible mold coil 6, and the flexible mold coil 6 is a lightweight foam material. In the prior art, the material used for the assembled composite plate flexible mold is mainly steel, which is not only expensive but also occupies a large space, is heavy and inconvenient to move. In the utility model, the flexible mold coil 6 is made of lightweight foam material, which is low in cost. As a flexible part, the flexible mold coil 6 can be stored, transported and processed in the form of a coil, which greatly improves the convenience of production and use, and is convenient for the flexible mold coil 6 to be bent and enclosed on the outside of the steel mesh. The flexible mold coil 6 can be recycled, which greatly reduces the cost. The flexible mold coil 6 meets the impact strength during concrete pouring and has good plasticity and heat capacity properties. Since the frame is an integrated structure formed by continuous flexible mold coil 6, it has good integrity, and compared with the frame composed of multiple sections of templates in the prior art, it reduces the gaps at the corners of the mold and reduces leakage during concrete pouring. Specifically, the flexible coil 6 is selected from any one of polypropylene, polyurethane, and polyethylene.

[0031] The steel mesh includes transverse steel bars 7 and longitudinal steel bars 8. A plurality of transverse steel bars 7 are distributed in the length direction of the frame, and a plurality of longitudinal steel bars 8 are distributed in the width direction of the frame. The flexible mold coil 6 is provided with a plurality of mounting holes. The two ends of the transverse steel bars 7 and the longitudinal steel bars 8 respectively pass through the mounting holes and extend to the outside of the flexible mold coil 6. Wires are tied at the connection between the transverse steel bars 7 and the longitudinal steel bars 8. Furthermore, a plurality of groups of trusses are arranged above the longitudinal steel bars 8. The trusses include chord bars 10 and lattice bars 11. The chord bars 10 are respectively welded to the upper and lower ends of the lattice bars 11, and the lattice bars 11 are arranged in a wave shape. The strength of the assembled composite plate is increased by the transverse steel bars 7, the longitudinal steel bars 8 and the trusses.

[0032] Further, the ends of the flexible mold coil 6 and the steel mesh are connected by hot melting or snapping. Since the flexible mold coil 6 is a lightweight foam material, it can be connected to the steel mesh at the installation hole by hot melting.

[0033] Specifically, the buckle includes a clamp 12 and a connecting plate, the clamp 12 is connected to the connecting plate, the connecting plate is connected to the flexible mold coil 6, the connecting plate includes an intermediate plate 14 and a first bent plate 15, the lower end of the intermediate plate 14 is bent in a direction away from the inside of the frame to form the first bent plate 15. The clamp 12 is connected to the connecting plate, and the connecting plate is used to provide an installation site for the clamp 12, so that the clamp 12 can connect the flexible mold coil 6 and the end of the steel mesh.

[0034] The clamping member 12 is used to clamp the adjacent first steel mesh and the second steel mesh. The clamping member 12 includes a support and a clamping portion. The support is a hollow structure. The support includes a first support 16 and a fourth support 19 from left to right. Baffles are provided at both ends of the first support 16 and the fourth support 19. The clamping portion includes a first clamping portion 20, a second clamping portion 21, a third clamping portion 22, a fourth clamping portion 23, a fifth clamping portion 24 and a sixth clamping portion 25 from left to right. A first elastic member 29 is provided inside the first support 16. One end of the first elastic member 29 abuts against the left baffle of the first support 16, and the other end of the first elastic member 29 abuts against the first clamping portion 20. The first clamping portion 20 and the sixth clamping portion 25 are connected to each other. A right side baffle of a support 16 is connected, a second elastic member 30 is arranged inside the fourth support 19, one end of the second elastic member 30 abuts against the right side baffle of the fourth support 19, the other end of the second elastic member 30 abuts against the sixth clamping part 25, the sixth clamping part 25 is connected to the left side baffle of the fourth support 19, the end of the first steel mesh is clamped between the first clamping part 20 and the second clamping part 21, the first connecting column 26 is connected between the second clamping part 21 and the third clamping part 22, an extrusion part 27 is arranged between the third clamping part 22 and the fourth clamping part 23, a second connecting column 28 is connected between the fourth clamping part 23 and the fifth clamping part 24, and the end of the second steel mesh is clamped between the fifth clamping part 24 and the sixth clamping part 25.

[0035] The first and second adjacent steel mesh sheets are fixed by the matching relationship between the parts of the clamp 12, and the secondary reinforcement of the flexible mold coil 6 and the steel mesh sheets is achieved. Specifically, the end of the first steel mesh sheet is inserted between the first clamping part 20 and the second clamping part 21, and the end of the second steel mesh sheet is inserted between the fifth clamping part 24 and the sixth clamping part 25.

[0036] The first elastic member 29 squeezes the first clamping portion 20 to the right under the action of elastic force, and the squeezing portion 27 squeezes the third clamping portion 22 and the second clamping portion 21 to the left, so that the first clamping portion 20 and the second clamping portion 21 work together to clamp the end of the first steel mesh. The second elastic member 30 squeezes the sixth clamping portion 25 to the left under the action of elastic force, and the squeezing portion 27 squeezes the fourth clamping portion 23 and the fifth clamping portion 24 to the right, so that the sixth clamping portion 25 and the fifth clamping portion 24 work together to clamp the end of the second steel mesh, so that the first steel mesh and the second steel mesh will not shake or shift when inserted into the flexible mold coil 6, which is conducive to improving the firmness of the mold.

[0037] Furthermore, the bottom end of the support is connected to the first bent plate 15, and the rear end of the support is connected to the middle plate 14, so that the clamp 12 is positioned on the connecting plate.

[0038] The support also includes a second support 17 and a third support 18. The second support 17 and the third support 18 are both arranged between the first support 16 and the fourth support 19. A second through hole is arranged inside the second support 17. The first connecting column 26 is located inside the second through hole. The sizes of the second through hole and the first connecting column 26 match. A third through hole is arranged inside the third support 18. The second connecting column 28 is located inside the third through hole. The sizes of the third through hole and the second connecting column 28 match. The second clamping portion 21 and the third clamping portion 22 can be further positioned by the second support 17. The fourth clamping portion 23 and the fifth clamping portion 24 can be further positioned by the third support 18, so as to give full play to the role of the clamping member 12 and prevent the position of the clamping member 12 from being offset, which is conducive to improving the connection stability of the flexible mold coil 6 and the steel mesh.

[0039] The first clamping portion 20 is provided with an arc groove toward one end of the first steel mesh, the second clamping portion 21 is provided with an arc groove toward one end of the first steel mesh, the fifth clamping portion 24 is provided with an arc groove toward one end of the second steel mesh, and the sixth clamping portion 25 is provided with an arc groove toward one end of the second steel mesh. The steel mesh is located in the arc groove, which reduces the sliding of the steel mesh during the clamping process and is beneficial to improving the connection stability between the flexible mold coil 6 and the steel mesh.

[0040] For the first clamping portion 20, preferably, Figure 7 As shown, the first clamping part 20 is in a stepped shape, one end of the step abuts against the left side of the right side baffle of the first support 16, and the outer peripheral surface of the other end fits with the inner peripheral surface of the right side baffle of the first support 16. For the sixth clamping part 25, preferably, the sixth clamping part 25 is in a stepped shape, one end of the step abuts against the right side of the left side baffle of the fourth support 19, and the outer peripheral surface of the other end fits with the inner peripheral surface of the left side baffle of the fourth support 19. Through the arrangement of the first clamping part 20 and the sixth clamping part 25, the contact area between the first clamping part 20 and the first support 16 is increased, and the contact area between the sixth clamping part 25 and the fourth support 19 is increased, so that the connection between the support and the clamping part is more stable, so that the clamping part 12 can better provide the clamping force for the steel mesh.

[0041] Furthermore, the extrusion portion 27 is a fifth elastic member or a wrench. Figure 5 As shown, the extrusion portion 27 is a spring. Figure 6As shown, the extrusion part 27 is a wrench. When the wrench is in the middle position, the first steel mesh and the second steel mesh are both squeezed. When the wrench is offset toward the left end, the first elastic member 29 is in a compressed state, the first steel mesh is further squeezed, the second elastic member 30 is in a relaxed state, and the second steel mesh is loose. When the wrench is offset toward the right end, the second elastic member 30 is in a compressed state, the second steel mesh is further squeezed, the first elastic member 29 is in a relaxed state, and the first steel mesh is loose, which is convenient for assembling or disassembling the flexible mold coil 6 and the steel mesh by using the wrench. The elastic member described in the utility model can be a spring.

[0042] For the structure in which the extrusion portion 27 is a wrench, a third elastic member 31 is arranged outside the first connecting column 26, and a fourth elastic member 32 is arranged outside the second connecting column 28. One end of the third elastic member 31 is connected to the second support 17, and the other end is connected to the third clamping portion 22. One end of the fourth elastic member 32 is connected to the third support 18, and the other end is connected to the fourth clamping portion 23. When the wrench is in the middle position, the wrench squeezes the third clamping part 22 toward the left end, the third elastic member 31 compresses and squeezes the second support 17 and the second clamping part 21 toward the left end, and the second clamping part 21, the first connecting column 26 and the third clamping part 22 move to the left through the second through hole as a whole, thereby cooperating with the first clamping part 20 to achieve the purpose of clamping the first steel mesh; at the same time, the wrench squeezes the fourth clamping part 23 toward the right end, the fourth elastic member 32 compresses and squeezes the third support 18 and the fifth clamping part 24 toward the right end, and the fourth clamping part 23, the second connecting column 28 and the fifth clamping part 24 move to the right through the third through hole as a whole, thereby cooperating with the sixth clamping part 25 to achieve the purpose of clamping the second steel mesh. Similarly, the specific working conditions when the wrench is offset can refer to the situation when the wrench is in the middle position, which will not be repeated here.

[0043] The wrench and the middle plate 14 are rotatably connected via the rotating shaft 33, so that the operator can adjust the position of the wrench by operating the handle of the wrench.

[0044] In order to improve the adaptability of the third elastic member 31, the second support 17 is provided with a first boss toward one end of the third elastic member 31, the third clamping portion 22 is provided with a second boss toward one end of the third elastic member 31, one end of the third elastic member 31 is sleeved on the outside of the first boss, and the other end is sleeved on the outside of the second boss, so as to avoid the position deviation of the third elastic member 31. In order to improve the adaptability of the fourth elastic member 32, the third support 18 is provided with a third boss toward one end of the fourth elastic member 32, the fourth clamping portion 23 is provided with a fourth boss toward one end of the fourth elastic member 32, one end of the fourth elastic member 32 is sleeved on the outside of the third boss, and the other end is sleeved on the outside of the fourth boss, so as to avoid the position deviation of the fourth elastic member 32.

[0045] Since the clamp 12 is positioned on the connection plate, the connection stability of the connection plate is very important. In order to make the connection plate more tightly connected to the flexible mold coil 6, the connection plate also includes a second bending plate 13. The upper end of the middle plate 14 is bent toward the inside of the frame to form the second bending plate 13, and the second bending plate 13 is connected to the flexible mold coil 6. The middle plate 14 and the second bending plate 13 are respectively connected to the flexible mold coil 6, which increases the contact area between the connection plate and the flexible mold coil 6 and improves the connection stability. Preferably, the connection plate and the flexible mold coil 6 are connected by gluing.

[0046] The flexible mold coil 6 and the steel mesh are fixed by buckles, and the flexible mold coil 6 and the steel mesh can be separated by removing the connecting plate from the flexible mold coil 6, so as to facilitate the recycling or reuse of the flexible mold coil 6. The flexible mold coil 6 and the steel mesh connected by hot melt can be separated by impacting with a high-pressure water gun to remove the flexible mold coil 6.

[0047] The utility model also provides a mold processing system for assembling the above-mentioned assembled composite plate flexible mold to achieve the connection between the above-mentioned flexible mold coil 6 and the steel mesh, such as Figure 4 As shown, the mold processing system includes a flexible mold coil storage warehouse device 1, a flexible mold conveying and laying device 2, a flexible mold coil steel bar opening instant forming device 3, a flexible mold installation device 4 and a steel mesh conveying and operating platform device 5. A flexible mold coil 6 is arranged in the flexible mold coil storage warehouse device 1. One end of the flexible mold conveying and laying device 2 is connected to the flexible mold coil storage warehouse device 1, and the other end is connected to the flexible mold coil steel bar opening instant forming device 3. The mold processing system is used to improve the assembly efficiency and assembly reliability of the assembled composite board flexible mold.

[0048] Since the flexible mold coil 6 is a lightweight foam material, the flexible mold coil storage warehouse equipment 1 can be used to provide storage management space for the flexible mold coil 6, and to switch, use, count and store early warning instructions for flexible mold coils 6 of different specifications, so as to ensure that the specifications of the mold coils 6 are complete, the reserves are reasonable, and they can be accurately switched according to different usage requirements.

[0049] The flexible mold conveying and laying device 2 is used to convey the flexible mold coil 6 to the steel mesh and ensure that the flexible mold coil 6 is laid out according to the geometric dimensions of the steel mesh.

[0050] The flexible mold coil steel bar opening instant forming device 3 accurately senses the matching size of the steel mesh and the flexible mold coil 6, and instantly forms installation holes that match the position and size of the two ends of the transverse steel bars 7 and the longitudinal steel bars 8, ensuring the accurate assembly of the flexible mold coil 6 and the steel mesh, and ensuring that the two ends of the transverse steel bars 7 and the longitudinal steel bars 8 pass through the installation holes, so as to reinforce the flexible mold coil 6 and the steel mesh. The flexible mold coil steel bar opening instant forming device 3 is arranged at the end of the flexible mold conveying and laying device 2, so as to facilitate the real-time opening of installation holes for the flexible mold coil 6 conveyed by the flexible mold conveying and laying device 2. It is a prior art to use the flexible mold coil steel bar opening instant forming device 3 to sense the matching size of the steel mesh and the flexible mold coil 6, and form installation holes of appropriate position and size, which will not be described in detail here.

[0051] The flexible mold installation device 4 is used to perform secondary reinforcement on the flexible mold coil 6 and the steel mesh, ensuring that after the flexible mold coil 6 is installed on the outside of the steel mesh, the position will not be offset during the transportation of the steel mesh. The buckle is installed on the flexible mold coil 6 by the flexible mold installation device 4, or hot-melt treated.

[0052] The steel mesh conveying and operating platform device 5 is used to cooperate with the laying of the flexible mold coil 6, adjust the turning angle of the steel mesh, and translate and output the steel mesh.

[0053] The utility model can use the above-mentioned assembled composite board flexible mold and mold processing system to prepare composite boards, and the preparation method includes the following steps:

[0054] S1. Arrangement and binding of steel mesh:

[0055] The transverse steel bars 7 and the longitudinal steel bars 8 are evenly arranged in a crisscross pattern and positioned by tying wires, and the truss is placed on the upper end of the longitudinal steel bars 8 and positioned by tying wires to prepare a steel mesh;

[0056] The arrangement and binding of steel mesh can be done through intelligent binding by automated instruments, thus improving the production efficiency of composite slabs.

[0057] S2. Assembly of flexible mold coil 6 and steel mesh:

[0058] The flexible mold coil 6 is transported to the steel mesh by using the assembled composite plate flexible mold processing system, and is arranged around the outer periphery of the steel mesh.

[0059] Specifically, the flexible mold conveying and laying equipment 2 conveys the flexible mold coil 6 to the steel mesh, and ensures that the flexible mold coil 6 is laid out according to the geometric dimensions of the steel mesh. The flexible mold coil steel bar opening instant forming equipment 3 accurately senses the matching dimensions of the steel mesh and the flexible mold coil 6, and instantly forms installation holes that match the positions and sizes of the two ends of the transverse steel bars 7 and the longitudinal steel bars 8. When the flexible mold coil 6 is arranged around the periphery of the steel mesh, the two ends of the transverse steel bars 7 and the longitudinal steel bars 8 pass through the installation holes and extend out of the outer ends of the flexible mold coil 6. The flexible mold installation equipment 4 is used to perform secondary reinforcement on the flexible mold coil 6 and the steel mesh by hot melting or installing buckles. The steel mesh conveying and operating platform equipment 5 is used to cooperate with the laying of the flexible mold coil 6, reasonably adjust the corners of the steel mesh, and translate and output the steel mesh.

[0060] S3. Concrete pouring:

[0061] After the flexible mold coil 6 and the steel mesh are assembled, a flexible mold for an assembled composite panel is formed and placed on a flat mold platform. Concrete is poured into the frame formed by the flexible mold coil 6 by a concrete pouring device, and the concrete inside the frame is compacted by a vibration device.

[0062] S4. Demoulding:

[0063] After pouring is completed and the concrete is completely cured, the flexible mold coil 6 is removed to obtain an assembled composite panel.

[0064] The preparation method of the composite board of the utility model adopts the method of first preparing a steel mesh, treating the steel mesh as a whole, and then using a flexible mold coil 6 to seal the periphery of the steel mesh. Only a flat mold platform is needed to place the concrete, and the mold does not need to be fixed on the mold platform, and there is no strong dependence on the mold platform. Since the mold does not need to be fixed and has no welding points during demoulding, the mold platform does not need to be repaired after the concrete is poured. Moreover, since the steel mesh is prepared first, the arrangement and binding of the steel mesh do not need to be carried out on the flexible mold coil 6, and are not hindered by the mold frame. It can be completed in advance by intelligent binding, which greatly improves the production efficiency of the composite board. In the prior art, the frame of the mold is generally fixed on the mold platform, and then the steel bars are arranged and bound on the mold to form the steel mesh, which will limit the automatic binding of the steel mesh, and the mold needs to be firmly fixed on the mold platform, usually by welding. The mold is highly dependent on the mold platform, and the number of mold platforms directly affects the production progress of the composite board. The welding points also need to be removed during demoulding, which is a complicated operation. Removing the welding points will also cause damage to the mold platform, so the welding points need to be polished and repaired.

[0065] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A flexible mold for assembled composite panels, comprising a flexible mold coil (6) and a steel mesh, characterized in that: The flexible mold coil (6) encloses a rectangular closed frame that fits the outer contour of the composite plate. The frame is integrated. The steel mesh is installed inside the flexible mold coil (6). The flexible mold coil (6) is a lightweight foam material.

2. The assembled composite plate flexible mold according to claim 1, characterized in that: The steel mesh comprises transverse steel bars (7) and longitudinal steel bars (8); a plurality of transverse steel bars (7) are distributed in the length direction of the frame; a plurality of longitudinal steel bars (8) are distributed in the width direction of the frame; the flexible mold coil (6) is provided with a plurality of mounting holes; the two ends of the transverse steel bars (7) and the longitudinal steel bars (8) respectively pass through the mounting holes and extend to the outside of the flexible mold coil (6).

3. The flexible mold for assembled laminated panels according to claim 1, characterized in that: The ends of the flexible mold coil (6) and the steel mesh are connected by hot melting or snap fastening.

4. The assembled composite plate flexible mold according to claim 3, characterized in that: The buckle comprises a clamp (12) and a connecting plate, wherein the clamp (12) is connected to the connecting plate, wherein the connecting plate is connected to the flexible mold coil (6), wherein the connecting plate comprises an intermediate plate (14) and a first bent plate (15), wherein the lower end of the intermediate plate (14) is bent in a direction away from the interior of the frame to form the first bent plate (15).

5. The assembled composite plate flexible mold according to claim 4, characterized in that: The clamping member (12) is used to clamp the adjacent first steel mesh and the second steel mesh. The clamping member (12) comprises a support and a clamping portion. The support comprises a first support (16) and a fourth support (19) in sequence. The clamping portion comprises a first clamping portion (20), a second clamping portion (21), a third clamping portion (22), a fourth clamping portion (23), a fifth clamping portion (24) and a sixth clamping portion (25) in sequence. A first elastic member (29) is arranged inside the first support (16). One end of the first elastic member (29) abuts against a left baffle plate of the first support (16), and the other end of the first elastic member (29) abuts against the first clamping portion (20). The first clamping portion (20) is connected to a right baffle plate of the first support (16). A first elastic member (29) is arranged inside the fourth support (19). Two elastic members (30), one end of the second elastic member (30) is in contact with the right baffle of the fourth support (19), the other end of the second elastic member (30) is in contact with the sixth clamping part (25), the sixth clamping part (25) is connected to the left baffle of the fourth support (19), the end of the first steel mesh is clamped between the first clamping part (20) and the second clamping part (21), the first connecting column (26) is connected between the second clamping part (21) and the third clamping part (22), an extrusion part (27) is provided between the third clamping part (22) and the fourth clamping part (23), the second connecting column (28) is connected between the fourth clamping part (23) and the fifth clamping part (24), and the end of the second steel mesh is clamped between the fifth clamping part (24) and the sixth clamping part (25).

6. The assembled composite plate flexible mold according to claim 5, characterized in that: The bottom end of the support is connected to the first bent plate (15), and the rear end of the support is connected to the middle plate (14).

7. The assembled composite plate flexible mold according to claim 5, characterized in that: The support also includes a second support (17) and a third support (18), wherein a second through hole is arranged inside the second support (17), and the first connecting column (26) is located in the second through hole, and a third through hole is arranged inside the third support (18), and the second connecting column (28) is located in the third through hole.

8. The assembled composite plate flexible mold according to claim 5, characterized in that: The pressing portion (27) is a fifth elastic member or a wrench.

9. A mold processing system, characterized in that: The mold processing system is used to assemble the prefabricated composite panel flexible mold according to any one of claims 1 to 8, and the mold processing system includes a flexible mold coil storage warehouse device (1), a flexible mold conveying and laying device (2), a flexible mold coil steel bar opening instant forming device (3), a flexible mold installation device (4) and a steel mesh conveying and operating platform device (5), wherein a flexible mold coil (6) is arranged in the flexible mold coil storage warehouse device (1), one end of the flexible mold conveying and laying device (2) is connected to the flexible mold coil storage warehouse device (1), and the other end is connected to the flexible mold coil steel bar opening instant forming device (3).

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