Ceramic integrated forming device for ceramic processing

By using a hydraulic cylinder in the ceramic integral molding device to push the sliding seat into the drying box, avoiding high-temperature damage to the motor, and using an electric telescopic rod to drive the installation ring for glazing, the problems of short motor life and poor glazing effect in the existing devices are solved, and more efficient ceramic processing is achieved.

CN222807348UActive Publication Date: 2025-04-29CHAOZHOU JINSHUO CERAMICS CO LTD
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Patent Information

Application Number
CN202421222028.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-31
Publication Date
2025-04-29
Estimated Expiration
2034-05-31

AI Technical Summary

Technical Problem

During the drying process of the existing ceramic integral molding device, the motor is easily affected by high temperature and shortened its service life; and during the glaze process, the glaze liquid spraying effect is poor, making it difficult to adapt to different models of ceramic parts.

Method used

A ceramic integral molding device is designed to drive the sliding seat into the drying box through the hydraulic cylinder to prevent the motor from entering the high-temperature environment; at the same time, an electric telescopic rod is used to drive the mounting ring, and the nozzle ring array is distributed, so that the spraying can be adjusted up and down according to the needs of the blank.

Benefits of technology

It extends the service life of the motor, improves the efficiency of ceramic drying and glazing, and enhances the applicability of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The ceramic integrated forming device comprises a base, a blank pulling device is installed on the left portion of the upper end of the base, a sliding groove is formed in the middle of the upper end of the base, two clamping grooves are formed in the sliding groove, and a drying box body is installed in the middle of the upper end of the base. Heaters are mounted at the lower parts of the front end and the rear end of the drying box body, and a glazing device is mounted at the right part of the upper end of the base. According to the ceramic integrated forming device for ceramic machining, when the drying box body needs to be closed or opened, a second electric telescopic rod drives a baffle to be adjusted, manual operation of workers is not needed, a first electric telescopic rod drives a mounting ring to move up and down on the outer surface of a blank, and therefore the drying box body can be closed or opened. At the moment, a spray head on the mounting ring sprays glaze liquid on the blank, the glazing effect of the device is improved, meanwhile, the mounting ring can be adjusted up and down to spray according to the requirement of the blank, and the applicability of the device is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of ceramic processing, in particular to a ceramic integrated molding device for ceramic processing. Background Art

[0002] Ceramics is a general term for pottery and porcelain. Ceramics are materials and various products made from clay as the main raw material and various natural minerals through crushing, mixing, molding and calcining. Ceramics can be seen in our lives every day. In addition to being used in tableware and decoration, they also play an important role in the development of science and technology.

[0003] The existing patent (application number 202320203060.8) discloses a ceramic integrated molding device for ceramic processing, including a workbench, a second slide groove is opened on the top side surface of the workbench along the length direction of the workbench, and the two ends of the second slide groove are connected to a screw rod for common rotation, and a servo motor whose output end is coaxially fixed with one end of the screw rod is fixed at one end of the workbench, and an adjustment component is connected to the screw rod for transmission, and a high-temperature protection box is suspended just above the middle of the top side surface of the workbench, and the bottom and two side surfaces of the high-temperature protection box along the length direction of the workbench are set as openings, and the openings of the high-temperature protection box along the length direction of the workbench are both connected with closed door panels, and a switch controller is fixed on the outer wall of the high-temperature protection box, and a plurality of heating rods distributed equidistantly and electrically connected to the switch controller are fixed on the inner wall of the high-temperature protection box, and a glazing component is arranged on the end of the workbench away from the servo motor.

[0004] The above patent integrates the throwing, drying and coloring of ceramics, which improves the price efficiency of ceramics. However, when the above patent is drying the ceramics, the small motor in the outer shell will also enter the high-temperature protection box, and the excessively high temperature will affect the service life of the motor. In addition, the closed door needs to be opened or closed manually before and after drying, which is inconvenient. In addition, when the ceramics are colored, the glazing component is set on one side of the ceramics to spray the glaze liquid. For ceramic parts of different models, it is difficult to perform good glazing. Utility Model Content

[0005] The main purpose of the utility model is to provide a ceramic integrated molding device for ceramic processing, which can effectively solve the problems in the background technology.

[0006] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0007] A ceramic integrated molding device for ceramic processing includes a base, a throwing device is installed on the left upper end of the base, a slide groove is opened in the middle upper end of the base, two card slots are opened in the slide groove, a drying box is installed in the middle upper end of the base, heaters are installed at the lower front end and the lower rear end of the drying box, and a glazing device is installed at the right upper end of the base.

[0008] Preferably, the throwing device includes a sliding seat and a motor, a fixing hole is formed through the front end of the sliding seat, a movable column is movably installed in the middle of the upper end of the sliding seat, a placement plate is fixedly installed on the upper end of the movable column, a No. 1 gear is fixedly installed on the outer surface of the movable column, a No. 2 gear is fixedly installed on the output end of the motor, the No. 2 gear is meshed and connected to the left end of the No. 1 gear, the motor is fixedly installed on the left part of the upper end of the base, the sliding seat is movably installed in the slide groove, and a hydraulic cylinder is fixedly installed at the rear end of the upper end of the base. The piston rod at its output end is driven by the hydraulic cylinder to contract, so that the piston rod is pulled out of the fixing hole on the sliding seat. At this time, people can push the sliding seat into the drying box body, and the motor does not need to be brought into the drying box body, thereby increasing the service life of the motor.

[0009] Preferably, the glazing device comprises a fixing frame, a No. 1 electric telescopic rod is fixedly mounted on the front of the upper end of the fixing frame, a mounting ring is mounted on the lower end of the No. 1 electric telescopic rod, a plurality of nozzles are mounted on the inner wall of the mounting ring, a delivery pipe is mounted on the right end of the mounting ring, and the fixing frame is fixedly mounted on the upper right part of the base. The No. 1 electric telescopic rod drives the mounting ring to move up and down on the outer surface of the blank, at which time the nozzle on the mounting ring sprays the glaze liquid on the blank, which not only improves the glazing effect of the device, but also the mounting ring can adjust the spraying up and down according to the needs of the blank, thereby improving the applicability of the device.

[0010] Preferably, the left and right upper ends of the drying box are fixedly mounted with support frames, the upper ends of the two support frames are fixedly mounted with No. 2 electric telescopic rods, the lower ends of the two No. 2 electric telescopic rods are mounted with baffles, and the corresponding ends of the two heaters are mounted with heating tubes, which are respectively located on the front inner wall and the rear inner wall of the drying box. The No. 2 electric telescopic rod can drive the baffle to move up and down on both sides of the drying box, so that when the drying box needs to be closed or opened, the No. 2 electric telescopic rod can be used to drive the baffle to adjust.

[0011] Preferably, the output end of the hydraulic cylinder is consistent with the fixing hole in size and has corresponding front and back positions.

[0012] Preferably, a plurality of the nozzles are distributed on the inner wall of the mounting ring in a circular array.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] 1. First, place the ceramic processing raw materials on the placement plate on the throwing device. At this time, the motor drives the No. 2 gear on it to rotate, and the No. 2 gear will drive the movable column and the placement plate on it to rotate. At this time, the rotating blank can be initially formed by manual throwing. After the blank is thrown, the piston rod at its output end is driven by the hydraulic cylinder to contract, so that the piston rod is pulled out of the fixed hole on the sliding seat. At this time, people can push the sliding seat into the drying box, and the motor does not need to be brought into the drying box. Then the heater drives the heating pipe to heat the air in the drying box to dry the blank.

[0015] 2. The No. 2 electric telescopic rod on the drying box can drive the baffle to move up and down on both sides of the drying box. When the drying box needs to be closed or opened, the No. 2 electric telescopic rod can be used to drive the baffle to adjust it. There is no need for manual operation by the staff, which improves the practicality of the device.

[0016] 3. After the blank is dried, the sliding seat is slid to the bottom of the mounting ring on the glazing device. At this time, the mounting ring is driven by the No. 1 electric telescopic rod to move up and down on the outer surface of the blank. At this time, the nozzle on the mounting ring sprays the glaze liquid on the blank, which not only improves the glazing effect of the device, but also the mounting ring can adjust the spraying up and down according to the needs of the blank, thereby improving the applicability of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the overall structure of a ceramic integrated molding device for ceramic processing according to the utility model;

[0018] Figure 2 It is a schematic diagram of the overall structure of a throwing device of a ceramic integrated forming device for ceramic processing according to the utility model;

[0019] Figure 3 It is a schematic diagram of the overall structure of a glazing device of a ceramic integrated molding device for ceramic processing according to the utility model;

[0020] Figure 4 The utility model is a schematic diagram of the overall structure of a drying box and a heater of a ceramic integrated forming device for ceramic processing.

[0021] In the figure: 1. base; 2. throwing device; 3. glazing device; 4. drying box; 5. slide; 6. card slot; 7. heater; 20. sliding seat; 21. fixing hole; 22. movable column; 23. placement plate; 24. gear No. 1; 25. gear No. 2; 26. motor; 27. hydraulic cylinder; 30. fixing frame; 31. electric telescopic rod No. 1; 32. mounting ring; 33. nozzle; 34. conveying pipe; 40. heating pipe; 41. support frame; 42. electric telescopic rod No. 2; 43. baffle. DETAILED DESCRIPTION

[0022] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0023] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0024] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0025] like Figure 1-4 As shown, a ceramic integrated molding device for ceramic processing includes a base 1, a throwing device 2 is installed on the left upper end of the base 1, a slide groove 5 is opened in the middle upper end of the base 1, two card grooves 6 are opened in the slide groove 5, a drying box 4 is installed in the middle upper end of the base 1, heaters 7 are installed on the lower front end and the lower rear end of the drying box 4, and a glazing device 3 is installed on the right upper end of the base 1.

[0026] The throwing device 2 includes a sliding seat 20 and a motor 26. The front end of the sliding seat 20 is penetrated with a fixing hole 21. A movable column 22 is movably installed in the middle of the upper end of the sliding seat 20. A placing plate 23 is fixedly installed on the upper end of the movable column 22. A No. 1 gear 24 is fixedly installed on the outer surface of the movable column 22. A No. 2 gear 25 is fixedly installed at the output end of the motor 26. The No. 2 gear 25 is meshed and connected to the left end of the No. 1 gear 24. The motor 26 is fixedly installed at the left part of the upper end of the base 1. The sliding seat 20 is movably installed in the slide groove 5. A hydraulic cylinder 27 is fixedly installed at the rear of the upper end of the base 1; the output end of the hydraulic cylinder 27 is consistent in size with the fixing hole 21, and the position corresponds to the front and back. The piston rod at its output end is driven by the hydraulic cylinder 27 to shrink, so that the piston rod is pulled out of the fixing hole 21 on the sliding seat 20. At this time, people can push the sliding seat 20 into the drying box 4, and the motor 26 does not need to be brought into the drying box 4, thereby improving the service life of the motor 26.

[0027] The glazing device 3 includes a fixing frame 30, a No. 1 electric telescopic rod 31 is fixedly installed at the front of the upper end of the fixing frame 30, a mounting ring 32 is installed at the lower end of the No. 1 electric telescopic rod 31, a plurality of nozzles 33 are installed on the inner wall of the mounting ring 32, a conveying pipe 34 is installed at the right end of the mounting ring 32, and the fixing frame 30 is fixedly installed at the upper right part of the base 1; a plurality of nozzles 33 are distributed in a circular array on the inner wall of the mounting ring 32. The No. 1 electric telescopic rod 31 drives the mounting ring 32 to move up and down on the outer surface of the blank, at which time the nozzles 33 on the mounting ring 32 spray the glaze liquid on the blank, which not only improves the glazing effect of the device, but also the mounting ring 32 can adjust the spraying up and down according to the needs of the blank, thereby improving the applicability of the device.

[0028] The left and right upper ends of the drying box 4 are fixedly mounted with support frames 41, the upper ends of the two support frames 41 are fixedly mounted with No. 2 electric telescopic rods 42, the lower ends of the two No. 2 electric telescopic rods 42 are mounted with baffles 43, and the corresponding ends of the two heaters 7 are mounted with heating tubes 40, which are respectively located on the front inner wall and the rear inner wall of the drying box 4. The No. 2 electric telescopic rod 42 can drive the baffle 43 to move up and down on both sides of the drying box 4, so that when the drying box 4 needs to be closed or opened, the No. 2 electric telescopic rod 42 can drive the baffle 43 to adjust.

[0029] It should be noted that the utility model is a ceramic integrated forming device for ceramic processing. First, the ceramic processing raw material is placed on the placement plate 23 on the throwing device 2. At this time, the motor 26 drives the No. 2 gear 25 thereon to rotate, and the No. 2 gear 25 will drive the movable column 22 and the placement plate 23 thereon to rotate. At this time, the rotating blank can be manually thrown for preliminary forming. After the blank is thrown, the piston rod at its output end is driven by the hydraulic cylinder 27 to contract, so that the piston rod is pulled out of the fixed hole 21 on the sliding seat 20. At this time, people can push the sliding seat 20 into the drying box 4, and the No. 2 electric telescopic rod 42 can drive the baffle 43 to move up and down on both sides of the drying box 4. , and when the drying box 4 needs to be closed or opened, the baffle 43 can be adjusted by the No. 2 electric telescopic rod 42, and the motor 26 does not need to be brought into the drying box 4. The heater 7 then drives the heating tube 40 to heat the air in the drying box 4, thereby drying the blank. After the blank is dried, the sliding seat 20 slides to the bottom of the mounting ring 32 on the glazing device 3. At this time, the mounting ring 32 is driven by the No. 1 electric telescopic rod 31 to move up and down on the outer surface of the blank. At this time, the nozzle 33 on the mounting ring 32 sprays the glaze liquid on the blank, which not only improves the glazing effect of the device, but also the mounting ring 32 can be adjusted up and down according to the needs of the blank, thereby improving the applicability of the device.

[0030] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A ceramic integral molding device for ceramic processing, comprising a base (1), characterized in that: A throwing device (2) is installed on the left upper end of the base (1), a slide groove (5) is opened in the middle of the upper end of the base (1), two card slots (6) are opened in the slide groove (5), a drying box (4) is installed in the middle of the upper end of the base (1), heaters (7) are installed at the lower front end and the lower rear end of the drying box (4), and a glazing device (3) is installed on the right upper end of the base (1).

2. A ceramic integrated molding device for ceramic processing according to claim 1, characterized in that: The throwing device (2) comprises a sliding seat (20) and a motor (26). A fixing hole (21) is formed through the front end of the sliding seat (20). A movable column (22) is movably mounted in the middle of the upper end of the sliding seat (20). A placement plate (23) is fixedly mounted on the upper end of the movable column (22). A first gear (24) is fixedly mounted on the outer surface of the movable column (22). A second gear (25) is fixedly mounted on the output end of the motor (26). The second gear (25) is meshedly connected to the left end of the first gear (24). The motor (26) is fixedly mounted on the left upper end of the base (1). The sliding seat (20) is movably mounted in the slide groove (5). A hydraulic cylinder (27) is fixedly mounted on the rear upper end of the base (1).

3. The ceramic integrated molding device for ceramic processing according to claim 1, characterized in that: The glazing device (3) comprises a fixing frame (30), a first electric telescopic rod (31) is fixedly mounted on the front upper end of the fixing frame (30), a mounting ring (32) is mounted on the lower end of the first electric telescopic rod (31), a plurality of nozzles (33) are mounted on the inner wall of the mounting ring (32), a delivery pipe (34) is mounted on the right end of the mounting ring (32), and the fixing frame (30) is fixedly mounted on the right upper end of the base (1).

4. The ceramic integrated molding device for ceramic processing according to claim 1, characterized in that: The left and right upper ends of the drying box body (4) are both fixedly mounted with support frames (41), the upper ends of the two support frames (41) are both fixedly mounted with a No. 2 electric telescopic rod (42), the lower ends of the two No. 2 electric telescopic rods (42) are both mounted with a baffle (43), and the corresponding ends of the two heaters (7) are both mounted with a heating tube (40), and the two heating tubes (40) are respectively located on the front inner wall and the rear inner wall of the drying box body (4).

5. The ceramic integrated molding device for ceramic processing according to claim 2, characterized in that: The output end of the hydraulic cylinder (27) and the fixing hole (21) have the same size and corresponding positions front to back.

6. The ceramic integrated molding device for ceramic processing according to claim 3, characterized in that: A plurality of the nozzles (33) are distributed in a ring array on the inner wall of the mounting ring (32).

Citation Information

Patent Citations

  • Ceramic integrated forming device for ceramic processing

    CN219213530U