Tar residue collecting device
By designing a tar residue collection device including a collection tube, a pooling hopper, a discharge tube, a servo motor and a twisted dragon sheet, the problem of incomplete and labor-intensive discharge of traditional devices is solved, and a more thorough and labor-efficient discharge process is achieved.
Patent Information
- Application Number
- CN202421886717.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-06
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-08-06
AI Technical Summary
Traditional tar residue collection devices are prone to incomplete problems when discharged, and rotating and pouring are more laborious.
A tar slag collection device is designed, including a collection tube, an upper pooling hopper, a lower pooling hopper, a discharge tube, a protective tube, an auxiliary pooling hopper, a sealing plate, a hopper, a servo motor, a rotating rod, a twisted dragon piece, a vertical scraper and an inclined scraper. The sealing plate is driven by the winch to rotate and release the sealing, and the tar slag is discharged smoothly through the discharge pipe; the servo motor drives the rotating rod and the twisted dragon sheet to increase the discharge speed; the vertical scraper and inclined scraper avoid incomplete discharge.
A more complete discharge of tar residue is achieved and the labor intensity during discharge is reduced.
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Figure CN222808624U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of tar residue processing, in particular to a tar residue collecting device. Background Art
[0002] Tar residue is a viscous industrial solid hazardous waste produced during the coking process. It contains a variety of toxic components such as benzene, phenols, naphthalene, etc., which are carcinogenic to humans and animals. Its main components are coal powder, coke powder, graphite and heavy tar. During the production process, tar residue needs to be collected and then treated uniformly. Traditional collection devices mostly dump the material, which is prone to incomplete discharge problems, and it is more laborious to rotate and dump.
[0003] After searching, the Chinese patent document (authorization announcement number CN220131375U) discloses a tar slag collection device, including a collection box, a base, and a bearing plate, wherein the bearing plate is slidably mounted on the base; mounting posts for mounting the collection box are symmetrically arranged on the bearing plate, and the collection box is rotatably mounted between two mounting posts; a driving assembly is also arranged on the bearing plate, and the driving assembly includes a gear and a motor; the collection box has an arc-shaped bottom plate, guide plates at both ends of the bottom of the collection box, and two side baffles; the distance between the two guide plates gradually decreases from top to bottom; and a transmission tooth meshing with the gear is formed on the outer surface of the bottom plate. In this case, the bottom plate of the collection box is set to be an arc, guide plates are set at both ends of the bottom plate, and transmission teeth are set at the bottom of the bottom plate. The gears and the motor drive the entire collection box to rotate, so as to completely dump the tar slag in the collection box. The collection device is a dumping discharge, which is prone to incomplete discharge, and it is more laborious to rotate and dump. Utility Model Content
[0004] The utility model aims to provide a tar residue collecting device to solve the problems raised in the background technology.
[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical solution: a tar residue collection device, comprising:
[0006] A collecting pipe, the top of which is connected to an upper collecting hopper for collecting tar residue, the bottom of which is connected to a lower collecting hopper, and the periphery of the collecting pipe is connected to a supporting assembly;
[0007] A discharge pipe is connected to the bottom end of the lower aggregation hopper, and a protective pipe located at the outer periphery of the discharge pipe is also connected to the outer periphery of the lower aggregation hopper, and an auxiliary aggregation hopper for aggregating the collected tar slag is connected to the bottom end of the protective pipe;
[0008] The sealing plate is used to seal the discharge pipe. The outer periphery of the lower aggregate hopper is also connected to two vertical support plates, one of which is rotatably connected to the sealing plate. A winch is installed on the outer periphery of the protection pipe, and the steel wire rope of the winch passes through the protection pipe and is connected and fixed to the sealing plate.
[0009] As a preferred embodiment, a pulley for guiding the wire rope of the winch is connected to the side of another vertical support plate.
[0010] As a preferred embodiment, the support assembly includes:
[0011] A fixed ring plate, welded to the outer periphery of the collecting tube;
[0012] The movable ring plate is detachably connected to the fixed ring plate through a plurality of vertical bolts;
[0013] A plurality of stabilizing plates connected to the bottom end of the movable ring plate;
[0014] A plurality of hollow plates are respectively arranged on the outer peripheries of the plurality of stable plates, and the bottom ends of the hollow plates are connected with brake casters.
[0015] As a preferred embodiment, a threaded channel is provided on the side of the hollow plate, a fixed threaded rod is threadedly connected to the threaded channel, and a plurality of circular channels for the fixed threaded rods to pass through are provided on the side of the stabilizing plate.
[0016] As a preferred embodiment, the inner wall of the upper aggregate hopper is connected with a transverse support rod, the top end of the transverse support rod is connected with a circular plate, and the top end of the circular plate is installed with a servo motor.
[0017] As a preferred embodiment, the top of the circular plate is connected to a hemispherical shell for protecting the servo motor, and the output shaft of the servo motor passes through the circular plate and the horizontal support rod and is connected to a rotating rod.
[0018] As a preferred embodiment, the outer periphery of the rotating rod is connected with an auger piece and a plurality of stirring blades, the stirring blades on one side are commonly connected with a vertical scraper, and the bottom end of the vertical scraper is connected with an inclined scraper adapted to the lower aggregation hopper.
[0019] As a preferred embodiment, the top end of the upper aggregation hopper is rotatably connected to two cover plates.
[0020] Compared with the prior art, the technical effects and advantages of the utility model are as follows:
[0021] When the tar slag collecting device needs to discharge, the winch is controlled to release the wire, and the blocking plate rotates with gravity to release the blockage of the discharge pipe. The tar slag is discharged from the discharge pipe and falls along the auxiliary collecting hopper. Compared with the traditional dumping discharge, the discharge is more complete and does not require dumping, which is more labor-saving.
[0022] The tar slag collecting device, the servo motor drives the rotating rod to rotate, and then drives the auger blade to rotate. When rotating in the reverse direction, the auger blade is in a downward pressing state, which increases the discharge speed of the tar slag. The rotation of the vertical scraper and the inclined scraper can avoid incomplete discharge and avoid the situation of dead corners where no material is discharged.
[0023] The tar residue collecting device has a support assembly that can provide stable support. The cooperation of the fixed ring plate and the movable ring plate can enhance the stable support. The detachable design of the bolts can meet the disassembly needs. The brake casters can facilitate the overall movement. The cooperation of the stabilizing plate and the hollow plate can achieve height adjustment to meet different needs.
[0024] The tar residue collecting device not only discharges materials more thoroughly but also saves labor. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0026] Figure 1 It is a schematic diagram of the structure of the utility model;
[0027] Figure 2 This is a schematic diagram of the structure of the utility model after the cover plate is removed;
[0028] Figure 3 It is a cross-sectional view of the utility model;
[0029] Figure 4 It is a partial schematic diagram of the plugging plate of the utility model after rotation.
[0030] Description of reference numerals:
[0031] In the figure:
[0032] 1. Collecting pipe; 2. Upper hopper; 3. Lower hopper; 4. Support assembly; 5. Discharging pipe; 6. Protective pipe; 7. Auxiliary hopper; 8. Blocking plate; 9. Vertical support plate; 10. Hoist; 11. Pulley; 12. Horizontal support rod; 13. Round plate; 14. Servo motor; 15. Hemispherical shell; 16. Rotating rod; 17. Auger blade; 18. Stirring blade; 19. Vertical scraper; 20. Oblique scraper; 21. Cover plate;
[0033] 41. Fixed ring plate; 42. Movable ring plate; 43. Stabilizing plate; 44. Hollow plate; 45. Braking caster; 46. Fixed threaded rod. DETAILED DESCRIPTION
[0034] In the following description, a large number of specific details are given to provide a more thorough understanding of the utility model. However, it is obvious to those skilled in the art that the utility model can be implemented without one or more of these details. In other examples, in order to avoid confusion with the utility model, some technical features known in the art are not described.
[0035] Unless otherwise defined, the directions of up, down, left, right, front, back, inside and outside involved in this document are based on the directions of up, down, left, right, front, back, inside and outside in the figures shown in the present utility model, and are explained here together.
[0036] The connection method can be bonding, welding, bolt connection, etc., depending on actual needs.
[0037] See also Figures 1 to 4 As shown, a tar residue collection device, this embodiment includes:
[0038] A collecting pipe 1, the top of which is connected to an upper collecting hopper 2 for collecting tar residues. The larger upper collecting hopper 2 makes it more convenient to receive materials. The top of the upper collecting hopper 2 is rotatably connected to two cover plates 21. A transmission device or a discharging device introduces tar residues into the upper collecting hopper 2. After the loading is completed, the two cover plates 21 are closed. The bottom of the collecting pipe 1 is connected to a lower collecting hopper 3;
[0039] The discharge pipe 5 is connected to the bottom end of the lower aggregation hopper 3. The outer periphery of the lower aggregation hopper 3 is also connected to a protection pipe 6 located on the outer periphery of the discharge pipe 5 to prevent the discharge from escaping. The bottom end of the protection pipe 6 is connected to an auxiliary aggregation hopper 7 for aggregating the collected tar residue. The outlet size of the auxiliary aggregation hopper 7 is the same as the inner diameter of the discharge pipe 5 to ensure synchronous discharge.
[0040] The sealing plate 8 is used to seal the discharge pipe 5. Two vertical support plates 9 are also connected to the outer periphery of the lower aggregation hopper 3, one of which is rotatably connected to the sealing plate 8. A winch 10 is installed on the outer periphery of the protective tube 6. The number of winches 10 is set to two. The steel wire rope of the winch 10 passes through the protective tube 6 and is connected and fixed to the sealing plate 8. The size of the sealing plate 8 is larger than the size of the discharge pipe 5, so that the position of the steel wire rope will not affect the discharge of the discharge pipe 5. The two steel wire ropes are respectively located on both sides of the discharge pipe 5. The side of the other vertical support plate 9 is connected to a pulley 11 for guiding the steel wire rope of the winch 10. The auxiliary aggregation hopper 7 is aligned with the material receiving equipment, and the winch 10 is controlled to release the line. The sealing plate 8 rotates with gravity to release the blockage of the discharge pipe 5, and the tar residue is discharged from the discharge pipe 5 and falls along the auxiliary aggregation hopper 7.
[0041] The outer periphery of the collecting tube 1 is connected with a support assembly 4, and the support assembly 4 includes:
[0042] A fixed ring plate 41 is welded to the outer periphery of the collecting tube 1;
[0043] The movable ring plate 42 is detachably connected to the fixed ring plate 41 via a plurality of vertical bolts;
[0044] A plurality of stabilizing plates 43 connected to the bottom end of the movable ring plate 42;
[0045] A plurality of hollow plates 44 are respectively located at the outer periphery of a plurality of stabilizing plates 43; a brake caster 45 is connected to the bottom end of the hollow plate 44; a threaded channel is provided on the side of the hollow plate 44; a fixed threaded rod 46 is threadedly connected to the threaded channel; a plurality of circular channels for the fixed threaded rod 46 to pass through are provided on the side of the stabilizing plate 43; multiple persons cooperate to pre-adjust the height between the stabilizing plate 43 and the hollow plate 44; the fixed threaded rod 46 is used to fix them; a transmission device or a discharging device introduces tar residue into the upward hopper 2; after loading is completed, the two cover plates 21 are closed, and the brake caster 45 is pushed to the specified position.
[0046] The inner wall of the upper hopper 2 is connected with a transverse support rod 12, and the top of the transverse support rod 12 is connected with a circular plate 13. A servo motor 14 is installed on the top of the circular plate 13. The top of the circular plate 13 is connected with a hemispherical shell 15 for protecting the servo motor 14. The output shaft of the servo motor 14 passes through the circular plate 13 and the transverse support rod 12 and is connected with a rotating rod 16. The outer periphery of the rotating rod 16 is connected with an auger piece 17 and a plurality of stirring blades 18. The stirring blades 18 on one side are jointly connected with a vertical scraper 19. The bottom end of the vertical scraper 19 is connected with an inclined scraper 20 adapted to the lower hopper 3. The servo motor 14 drives the rotating rod 16 to rotate, and then drives the auger piece 17 to rotate. When rotating in the opposite direction, the auger piece 17 is in a downward pressed state, thereby increasing the discharging speed of the tar residue. The rotation of the vertical scraper 19 and the inclined scraper 20 can avoid incomplete discharging and avoid the situation where dead corners are not discharged.
[0047] The winch 10 and the servo motor 14 are both conventional instruments, and their working principles, sizes and models are irrelevant to the problems solved by the present application, so they will not be described in detail. The control method of the present invention is controlled by a controller, and the control circuit of the controller can be realized by simple programming by technicians in this field. The provision of power is also common knowledge in this field, and the present invention is mainly used to protect mechanical devices, so the present invention will no longer explain the control method and circuit connection in detail.
[0048] How it works
[0049] The tar slag collecting device is operated by multiple people who work together to pre-adjust the height between the stabilizing plate 43 and the hollow plate 44, and fix them with the fixed threaded rod 46. The transmission device or the discharging device introduces the tar slag into the upward hopper 2. After the loading is completed, the two cover plates 21 are closed and the brake caster 45 is pushed to the specified position.
[0050] Aim the auxiliary gathering hopper 7 at the material receiving equipment, control the winch 10 to release the line, and the blocking plate 8 rotates with gravity to release the blockage of the discharge pipe 5. The tar residue is discharged from the discharge pipe 5 and falls along the auxiliary gathering hopper 7. The servo motor 14 drives the rotating rod 16 to rotate, and then drives the auger piece 17 to rotate. When rotating in the opposite direction, the auger piece 17 is in a downward pressure state, which increases the discharge speed of the tar residue. The rotation of the vertical scraper 19 and the inclined scraper 20 can avoid incomplete discharge and avoid the situation where no material is discharged in dead corners.
[0051] It should be noted that, in this article, relational terms such as one and two are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions. The sentence "includes an element defined by ... does not exclude the existence of other identical elements in the process, method, article or device including the element".
[0052] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A tar residue collection device, characterized in that: include: A collecting pipe (1), wherein the top end of the collecting pipe (1) is connected to an upper collecting hopper (2) for conveniently collecting tar residues, the bottom end of the collecting pipe (1) is connected to a lower collecting hopper (3), and the outer periphery of the collecting pipe (1) is connected to a supporting assembly (4); A discharge pipe (5) is connected to the bottom end of the lower aggregation hopper (3); the outer periphery of the lower aggregation hopper (3) is also connected to a protection pipe (6) located at the outer periphery of the discharge pipe (5); the bottom end of the protection pipe (6) is connected to an auxiliary aggregation hopper (7) for aggregating the collected tar residue; The sealing plate (8) is used to seal the discharge pipe (5). The outer periphery of the lower aggregate hopper (3) is also connected to two vertical support plates (9), one of which is rotatably connected to the sealing plate (8). A winch (10) is installed on the outer periphery of the protection tube (6), and the steel wire rope of the winch (10) passes through the protection tube (6) and is connected and fixed to the sealing plate (8).
2. A tar residue collecting device according to claim 1, characterized in that: A pulley (11) for guiding the steel wire rope of the winch (10) is connected to the side of the other vertical support plate (9).
3. The tar residue collecting device according to claim 1, characterized in that: The support assembly (4) comprises: A fixed ring plate (41) is welded to the outer periphery of the collecting tube (1); A movable ring plate (42) is detachably connected to the fixed ring plate (41) via a plurality of vertical bolts; A plurality of stabilizing plates (43) connected to the bottom end of the movable ring plate (42); A plurality of hollow plates (44) are respectively disposed on the outer peripheries of the plurality of stabilizing plates (43), and the bottom ends of the hollow plates (44) are connected to brake casters (45).
4. A tar residue collecting device according to claim 3, characterized in that: A threaded channel is provided on the side of the hollow plate (44), and a fixed threaded rod (46) is threadedly connected to the threaded channel. A plurality of circular channels for the fixed threaded rod (46) to pass through are provided on the side of the stabilizing plate (43).
5. The tar residue collecting device according to claim 1, characterized in that: The inner wall of the upper aggregate hopper (2) is connected to a transverse support rod (12), the top end of the transverse support rod (12) is connected to a circular plate (13), and the top end of the circular plate (13) is installed with a servo motor (14).
6. The tar residue collecting device according to claim 5, characterized in that: The top end of the circular plate (13) is connected to a hemispherical shell (15) for protecting a servo motor (14); an output shaft of the servo motor (14) passes through the circular plate (13) and the horizontal support rod (12) and is connected to a rotating rod (16).
7. The tar residue collecting device according to claim 6, characterized in that: The outer periphery of the rotating rod (16) is connected to a screw blade (17) and a plurality of stirring blades (18), the stirring blades (18) on one side are commonly connected to a vertical scraper (19), and the bottom end of the vertical scraper (19) is connected to an inclined scraper (20) adapted to the lower collecting hopper (3).
8. The tar residue collecting device according to claim 5, characterized in that: The top end of the upper collecting hopper (2) is rotatably connected to two cover plates (21).
Citation Information
Patent Citations
Tar residue collecting device
CN220131375U