Gasket material collecting device
By designing an adjustable pad aggregate device, the problem of only specific models of pads in the prior art is solved, and adaptability to pads of different models and sizes is achieved, and the practicality and production efficiency of the equipment are improved.
Patent Information
- Application Number
- CN202421704732.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-18
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-07-18
AI Technical Summary
The existing liner aggregate devices can only place specific models of liners and cannot adapt to different models and sizes of liners, resulting in many production equipment, high costs and long production cycles.
A gasket aggregate device including a fixing base frame, a positioning plate, a first positioning member, a second positioning member and a third positioning member is designed. The position of the first positioning member is fixed by sliding adjustment and locking structure, and the distance between the second positioning member and the third positioning member is adjusted by the driving structure to adapt to different models and sizes of gaskets.
It realizes adaptability to pads of different models and sizes, improves the practicality of equipment, reduces the diversity of production equipment and the consumption of storage space, and reduces production costs and cycles.
Smart Images

Figure CN222808832U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of material collecting devices, and in particular to a liner material collecting device. Background Art
[0002] In the modern automobile manufacturing industry, the three-way catalytic converter is an important component for reducing exhaust emissions and protecting the environment. Its production efficiency and product quality are directly related to the market competitiveness of automobile companies. Among them, the gasket is a key part of the three-way catalytic converter assembly. Its rapid loading plays a vital role in improving the production efficiency and product quality of the entire automated production line. The gasket collection device is a device that collects the gaskets in an orderly manner to facilitate rapid loading of the gaskets.
[0003] The existing liner collecting device is provided with a collecting trough on the collecting device, and the liner can be put into the collecting trough in sequence to facilitate the liner to be taken and loaded.
[0004] Although this method can realize the rapid loading of the gasket collection device, there are still the following problems: since the size of the collection tank cannot be adjusted, these devices can only hold specific types of gaskets. If different types of three-way catalytic converters need to be produced, other collection devices need to be replaced. This method not only increases the production equipment and increases the production cost, but also prolongs the production cycle due to the need to find different equipment, and even requires a large amount of space to store different types of gaskets. Utility Model Content
[0005] The utility model provides a liner collecting device, which solves the problem in the prior art that the liner collecting device can only place liners of specific types, thereby improving the practicability of the device.
[0006] The technical solution of the utility model is as follows:
[0007] A liner collecting device comprises a fixed base frame,
[0008] A positioning plate is fixed on the fixed base, and the plate surface of the positioning plate is perpendicular to the X-axis direction. A first positioning member is also slidably connected to the fixed base, and the movement direction of the first positioning member is perpendicular to the plate surface of the positioning plate. A locking structure for locking the first positioning member on the base is provided between the first positioning member and the fixed base, and a second positioning member and a third positioning member are also slidably connected to the fixed base, and the movement direction of the second positioning member is parallel to the movement direction of the third positioning member, and the movement direction of the second positioning member is parallel to the Y-axis direction. A driving structure for simultaneously driving the second positioning member and the third positioning member to move closer to or away from each other is also provided at the bottom of the fixed base.
[0009] Further, the fixed base frame includes a mounting base plate, the mounting base plate is provided with a first sliding groove and a second sliding groove, the first sliding groove and the second sliding groove are parallel to each other, the first positioning member includes a first positioning rod and a second positioning rod, a connecting rod is fixed between the first positioning rod and the second positioning rod, the first positioning rod and the second positioning rod are respectively slidably connected to the first sliding groove and the second sliding groove, a first sliding rail and a second sliding rail slidably connected to the connecting rod are fixed to the bottom of the mounting base plate, and a first scale is fixed to the mounting base plate near the first sliding groove side.
[0010] Furthermore, the locking structure includes a locking plate, a limiting hole is also provided on the first sliding groove, the locking plate is arranged on a side of the limiting hole away from the first sliding groove, a locking rod is provided on the locking plate, one end of the locking rod is fixedly connected to the locking plate, the first positioning member is provided with a first sliding hole slidingly connected to the locking rod, the other end of the locking rod is rotatably connected to a control wrench, the control wrench is rotatably connected to a rotating rod, the other end of the rotating rod is rotatably connected to the first positioning member, and the second sliding groove has the same structure as the first sliding groove.
[0011] Furthermore, the mounting base plate is also provided with a second sliding hole, a third sliding hole, a fourth sliding hole and a fifth sliding hole, the second sliding hole is parallel to the third sliding hole, the fourth sliding hole is parallel to the fifth sliding hole, the second positioning member is slidingly connected to the first sliding hole and the second sliding hole at the same time, the third positioning member is slidingly connected to the second sliding hole and the third sliding hole at the same time, and the mounting base plate is provided with a second scale near the second sliding hole side.
[0012] Furthermore, the driving structure includes a conveyor belt, a first mounting plate and a second mounting plate are fixed at the lower end of the mounting base, the conveyor belt is rotatably connected to the first mounting plate and the second mounting plate respectively, the first mounting plate is provided with a third sliding rail and a fourth sliding rail, the third sliding rail and the fourth sliding rail are parallel to each other, the second positioning member is slidingly connected to the third sliding rail and the fourth sliding rail at the same time, the third sliding rail and the fourth sliding rail are arranged on both sides of the conveyor belt, the second mounting plate has the same structure as the first mounting plate, the second positioning member is fixedly connected to the belt surface on one side of the conveyor belt, and the third positioning member is fixedly connected to the belt surface on the other side of the conveyor belt.
[0013] Furthermore, a fifth sliding rail is fixed on the top of the third positioning member, and a first detection mechanism for detecting whether the installation and placement angle of the pad is correct is slidably connected to the fifth sliding rail.
[0014] Furthermore, a detection line is provided above the installation base plate, and a second detection mechanism for detecting whether there is empty material on the installation base plate is provided between the detection line and the installation base plate.
[0015] The working principle and beneficial effects of the utility model are:
[0016] The working process of this embodiment is as follows: when other types of gaskets need to be placed, first place the gasket on the mounting base and abut it against the positioning plate, then start the conveyor belt to make the second positioning piece and the third positioning piece move closer to each other until they abut against the gasket, then move the first positioning piece to abut against the gasket, and finally turn the control wrench to lock the first positioning piece and the mounting base.
[0017] The utility model arranges a positioning plate, a first positioning member, a second positioning member and a third positioning member on a fixed base frame, adjusts the position of the first positioning member by sliding, and fixes the position of the first positioning member by a locking structure, and adjusts the distance between the second positioning member and the third positioning member by a driving structure, so that the utility model can adapt to gaskets of different models and sizes, has a wider application range, and has strong practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0019] Figure 1 The overall structure of this embodiment is shown in FIG. Figure 1 ;
[0020] Figure 2 The overall structure of this embodiment is shown in FIG. Figure 2 ;
[0021] Figure 3 The overall structure of this embodiment is shown in FIG. Figure 3 ;
[0022] Figure 4 is a schematic structural diagram of the driving structure in this embodiment;
[0023] Figure 5 is a structural schematic diagram of the first positioning structure in this embodiment;
[0024] Figure 6 is a schematic structural diagram of the locking structure in this embodiment;
[0025] Figure 7 It is a schematic diagram of the pad structure in this embodiment.
[0026] In the figure:
[0027] 1. Fixed chassis; 11. Mounting bottom plate; 111. First sliding groove; 1111. Limiting hole; 112. Second sliding groove; 113. Second sliding hole; 114. Third sliding hole; 115. Fourth sliding hole; 116. Fifth sliding hole; 117. First scale; 118. Second scale; 12. First sliding rail; 13. Second sliding rail; 2. Positioning plate; 3. First positioning member; 31. First positioning rod; 311 , locking plate; 312, locking rod; 313, rotating rod; 32, second positioning rod; 33, connecting rod; 34, first sliding hole; 4, second positioning member; 5, third positioning member; 51, fifth sliding rail; 52, first detection mechanism; 6, detection line; 61, second detection mechanism; 7, control wrench; 81, first mounting plate; 811, third sliding rail; 812, fourth sliding rail; 82, second mounting plate; 9, conveyor belt. DETAILED DESCRIPTION
[0028] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0029] like Figure 1 to Figure 7 As shown, this embodiment proposes a gasket collection device, and its structure includes a fixed base frame 1. The positioning plate 2 in this embodiment is fixedly set on the fixed base frame 1, and the plate surface of the positioning plate 2 is perpendicular to the X-axis direction, and is used to position the gasket when replacing different types of gaskets. The first positioning member 3 is slidably set on the fixed base frame 1, and the movement direction of the first positioning member 3 is perpendicular to the plate surface of the positioning plate 2. The locking structure is set between the first positioning member 3 and the fixed base frame 1, and is used to lock and fix the first positioning member 3 on the base frame. The second positioning member 4 and the third positioning member 5 are slidably set on the fixed base frame 1, and the movement direction of the second positioning member 4 is parallel to the movement direction of the third positioning member 5, and the movement direction of the second positioning member 4 is parallel to the Y-axis direction. The driving structure is set at the bottom of the fixed base frame 1, and is used to simultaneously drive the second positioning member 4 and the third positioning member 5 to move closer to each other or away from each other.
[0030] The fifth sliding rail 51 in this embodiment is fixedly arranged on the top of the third positioning member 5, and the first detection mechanism 52 is slidingly arranged on the fifth sliding rail 51 to detect whether the installation angle of the pad is correct. The first detection mechanism 52 and the fifth sliding rail 51 adjust the position of the first detection mechanism 52. In this embodiment, the first detection mechanism 52 determines whether the pad angle is correct by the time of emitting detection infrared rays and receiving reflected infrared rays. When the pad installation angle is correct, a signal is emitted to remind the operator to re-install it in the correct installation direction.
[0031] The detection line 6 in this embodiment is arranged above the mounting base plate 11, and the second detection mechanism 61 is arranged between the detection line 6 and the mounting base plate 11, and is used to detect whether there is no material on the mounting base plate 11. When the liner is pressed on the detection line 6, the second detection mechanism 61 does not send a signal. When the liner is completely taken out, since there is no liner pressing down on the detection line 6, the second detection mechanism 61 sends a signal to remind the operator to replenish the material in time.
[0032] The fixed base frame 1 in this embodiment includes a mounting base plate 11, a first sliding groove 111 and a second sliding groove 112 are arranged on the mounting base plate 11, the first sliding groove 111 and the second sliding groove 112 are parallel to each other, the first positioning member 3 includes a first positioning rod 31 and a second positioning rod 32, a connecting rod 33 is fixedly arranged between the first positioning rod 31 and the second positioning rod 32, and the first positioning rod 31 and the second positioning rod 32 are slidingly connected to the first sliding groove 111 and the second sliding groove 112 respectively. In this embodiment, the first positioning member 3 is divided into a combination of a first positioning rod 31, a second positioning rod 32 and a connecting rod 33, and on the premise of realizing the movement of the first positioning member 3 to adjust the distance between the first positioning member 3 and the positioning plate 2, materials are saved as much as possible to reduce the manufacturing cost of this embodiment. The first sliding rail 12 and the second sliding rail 13 are fixedly arranged at the bottom of the mounting base plate 11, and are slidingly connected to the connecting rod 33, and are used to further limit the movement of the first positioning member 3 to prevent the first positioning member 3 from being offset. The first scale 117 is fixedly disposed on the side of the mounting base plate 11 close to the first sliding groove 111 , and is used to actually record and adjust the distance between the first positioning member 3 and the positioning plate 2 .
[0033] In this embodiment, the second sliding hole 113, the third sliding hole 114, the fourth sliding hole 115 and the fifth sliding hole 116 are arranged on the mounting base plate 11, the second sliding hole 113 is parallel to the third sliding hole 114, the fourth sliding hole 115 is parallel to the fifth sliding hole 116, the second positioning member 4 is slidingly connected to the first sliding hole 34 and the second sliding hole 113 at the same time, and the third positioning member 5 is slidingly connected to the second sliding hole 113 and the third sliding hole 114 at the same time. Such a design makes the movement of the second positioning member 4 and the third positioning member 5 more stable and will not be offset. The second scale 118 is arranged on the side of the mounting base plate 11 close to the second sliding hole 113, and is used to actually record and adjust the distance between the second positioning member 4 and the third positioning member 5.
[0034] The locking structure in this embodiment includes a locking plate 311, a limiting hole 1111 is arranged on the first sliding groove 111, the locking plate 311 is arranged on the side of the limiting hole 1111 away from the first sliding groove 111, a locking rod 312 is arranged on the locking plate 311, one end of the locking rod 312 is fixedly connected to the locking plate 311, and a first sliding hole 34 is arranged on the first positioning member 3, which is slidingly connected to the locking rod 312. The control wrench 7 is rotatably arranged on the other end of the locking rod 312, the rotating rod 313 is rotatably connected to the control wrench 7, and the other end of the rotating rod 313 is rotatably connected to the first positioning member 3, which is used to save the force of sliding the locking rod 312 up and down. The second sliding groove 112 has the same structure as the first sliding groove 111. In this embodiment, the locking rod 312 slides up and down by rotating the control wrench 7, so as to achieve the purpose of controlling the locking plate 311 to lock, and realize the adjustable distance between the first positioning member 3 and the positioning plate 2.
[0035] The driving structure in this embodiment includes a conveyor belt 9, a first mounting plate 81 and a second mounting plate 82 fixedly arranged at the lower end of the mounting base plate 11, the conveyor belt 9 is rotatably connected to the first mounting plate 81 and the second mounting plate 82 respectively, the third sliding rail 811 and the fourth sliding rail 812 are arranged on the first mounting plate 81, the third sliding rail 811 and the fourth sliding rail 812 are parallel to each other, and the second positioning member 4 is slidingly connected to the third sliding rail 811 and the fourth sliding rail 812 at the same time to ensure the stable sliding of the second positioning member 4 and reduce the displacement phenomenon when the second positioning member 4 slides. The third sliding rail 811 and the fourth sliding rail 812 are arranged on both sides of the conveyor belt 9, the second mounting plate 82 has the same structure as the first mounting plate 81, the second positioning member 4 is fixedly connected to one side of the belt surface of the conveyor belt 9, and the third positioning member 5 is fixedly connected to the other side of the belt surface of the conveyor belt 9. This design ensures that when the conveyor belt 9 rotates, the second positioning member 4 will move synchronously toward the third positioning member 5 or the second positioning member 4 and the third positioning member 5 will move synchronously away from each other, so that the second positioning member 4 and the third positioning member 5 will move synchronously toward the pad when positioning, and the pad positioning is more accurate and reliable.
[0036] The working process of this embodiment is as follows: when it is necessary to place other types of gaskets, first place the gasket on the mounting base plate 11 and abut it against the positioning plate 2, then start the conveyor belt 9 to make the second positioning member 4 and the third positioning member 5 move closer to each other until they abut against the gasket, then move the first positioning member 3 to abut against the gasket, and finally turn the control wrench 7 to lock and fix the first positioning member 3 to the mounting base plate 11.
[0037] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A liner collecting device, comprising a fixed base frame (1), characterized in that: A positioning plate (2) is fixed on the fixed base frame (1), and the plate surface of the positioning plate (2) is perpendicular to the X-axis direction. A first positioning member (3) is also slidably connected to the fixed base frame (1), and the movement direction of the first positioning member (3) is perpendicular to the plate surface of the positioning plate (2). A locking structure for locking the first positioning member (3) to the base frame is provided between the first positioning member (3) and the fixed base frame (1). A second positioning member (4) and a third positioning member (5) are also slidably connected to the fixed base frame (1), and the movement direction of the second positioning member (4) is parallel to the movement direction of the third positioning member (5), and the movement direction of the second positioning member (4) is parallel to the Y-axis direction. A driving structure for simultaneously driving the second positioning member (4) and the third positioning member (5) to move toward or away from each other is also provided at the bottom of the fixed base frame (1).
2. A liner collecting device according to claim 1, characterized in that: The fixed base frame (1) comprises a mounting base plate (11), on which a first sliding groove (111) and a second sliding groove (112) are provided, the first sliding groove (111) and the second sliding groove (112) being parallel to each other, the first positioning member (3) comprising a first positioning rod (31) and a second positioning rod (32), a connecting rod (33) being fixed between the first positioning rod (31) and the second positioning rod (32), the first positioning rod (31) and the second positioning rod (32) being slidingly connected to the first sliding groove (111) and the second sliding groove (112) respectively, the bottom of the mounting base plate (11) being fixed with a first sliding rail (12) and a second sliding rail (13) being slidingly connected to the connecting rod (33), and a first scale (117) being fixed to the mounting base plate (11) near the first sliding groove (111) side.
3. A liner collecting device according to claim 2, characterized in that: The locking structure comprises a locking plate (311). The first sliding groove (111) is also provided with a limiting hole (1111). The locking plate (311) is arranged on a side of the limiting hole (1111) away from the first sliding groove (111). The locking plate (311) is provided with a locking rod (312). One end of the locking rod (312) is fixedly connected to the locking plate (311). The first positioning member (3) is provided with a first sliding hole (34) slidingly connected to the locking rod (312). The other end of the locking rod (312) is rotatably connected to a control wrench (7). The control wrench (7) is rotatably connected to a rotating rod (313). The other end of the rotating rod (313) is rotatably connected to the first positioning member (3). The second sliding groove (112) has the same structure as the first sliding groove (111).
4. A liner collecting device according to claim 2, characterized in that: The mounting base plate (11) is also provided with a second sliding hole (113), a third sliding hole (114), a fourth sliding hole (115) and a fifth sliding hole (116); the second sliding hole (113) is parallel to the third sliding hole (114); the fourth sliding hole (115) is parallel to the fifth sliding hole (116); the second positioning member (4) is slidingly connected to the second sliding hole (113) and the third sliding hole (114); the third positioning member (5) is slidingly connected to the fourth sliding hole (115) and the fifth sliding hole (116); and a second scale (118) is provided on the mounting base plate (11) near the second sliding hole (113).
5. A liner collecting device according to claim 4, characterized in that: The driving structure comprises a conveyor belt (9), a first mounting plate (81) and a second mounting plate (82) are fixed at the lower end of the mounting base plate (11), the conveyor belt (9) is rotatably connected to the first mounting plate (81) and the second mounting plate (82), respectively, the first mounting plate (81) is provided with a third sliding rail (811) and a fourth sliding rail (812), the third sliding rail (811) and the fourth sliding rail (812) are parallel to each other, the second positioning member (4) is slidably connected to the third sliding rail (811) and the fourth sliding rail (812) at the same time, the third sliding rail (811) and the fourth sliding rail (812) are arranged on both sides of the conveyor belt (9), the second mounting plate (82) has the same structure as the first mounting plate (81), the second positioning member (4) is fixedly connected to one side of the conveyor belt (9), and the third positioning member (5) is fixedly connected to the other side of the conveyor belt (9).
6. A liner collecting device according to claim 1, characterized in that: A fifth sliding rail (51) is also fixed on the top of the third positioning member (5), and a first detection mechanism (52) is slidably connected to the fifth sliding rail (51) for detecting whether the installation and placement angle of the pad is correct.
7. A liner collecting device according to claim 2, characterized in that: A detection line (6) is also provided above the installation base plate (11), and a second detection mechanism (61) for detecting whether there is any empty material on the installation base plate (11) is also provided between the detection line (6) and the installation base plate (11).