Deslagging equipment for biodiesel production

By designing a biodiesel production slag removal equipment with push plates and multi-layer filter structures, the problem that existing equipment cannot clean the slag in time and cannot filter smaller slags is solved, and efficient slag removal and equipment convenience are achieved.

CN222809420UActive Publication Date: 2025-04-29LIAONING CHANGLI ENERGY CO LTD
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Patent Information

Application Number
CN202421705371.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-18
Publication Date
2025-04-29
Estimated Expiration
2034-07-18

AI Technical Summary

Technical Problem

The existing biodiesel production slag removal equipment cannot clean the filter slag in time, resulting in blockage of the equipment, affecting the filtration efficiency, and unable to effectively filter smaller slag.

Method used

A slag removal device including a base plate, legs, fixing plate, motor, disc, push plate and filter box is designed. The motor drives the disc to drive the push plate to slide on the filter box to achieve cleaning of the slag body, and through a multi-layer filter structure and a design of unscrewable bolts, ensuring effective removal of the slag body and rapid replacement of the filter net.

Benefits of technology

It effectively prevents slag blockage, improves filtration efficiency and biodiesel utilization rate, reduces waste, and improves the practicality and convenience of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of deslagging equipment, and discloses deslagging equipment for biodiesel production, which comprises a bottom plate, a support leg I is fixedly connected onto the bottom plate, a fixing plate is fixedly connected onto the support leg I, a motor is fixedly connected onto the fixing plate, an output end of the motor is fixedly connected with a disc, and the disc is fixedly connected onto the bottom plate. According to the residue removal equipment for biodiesel production, when the residue removal equipment for biodiesel production is used, the motor is started to drive the disc to rotate, so that the push plate is driven to slide on the first filter box in a reciprocating mode, biodiesel residues on the filter plate are removed, and the residue removal efficiency is improved. The problem that the production efficiency is affected due to slag blockage in the biodiesel filtering process is solved, the first sliding plate and the second sliding plate are arranged, the effects of opening a slag outlet and stopping the biodiesel from continuously flowing downwards are achieved during slag removal of the push plate, the slag removal efficiency and the utilization rate of the biodiesel are further improved, and waste is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of slag removal equipment, in particular to slag removal equipment for biodiesel production. Background Art

[0002] As a renewable and environmentally friendly alternative energy source, biodiesel has received extensive attention and research. Biodiesel is mainly converted from vegetable oil or animal fat, and has the advantages of renewability, environmental protection, lubricity and safety. It is considered to be one of the important directions for future sustainable development. In the production process of biodiesel, impurities and residues in the raw materials are inevitable. These impurities not only affect the yield and quality of biodiesel, but may also cause blockage and damage to production equipment, thereby affecting production efficiency.

[0003] When the slag removal device is in use, the following defects still exist: the filtered slag cannot be cleaned in time, which easily causes clogging of the filtering device and affects the filtering efficiency, and the smaller slag in the biodiesel cannot be filtered. Utility Model Content

[0004] The utility model aims to solve the shortcomings in the prior art and proposes a slag removal device for biodiesel production.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a slag removal equipment for biodiesel production, comprising a base plate, the base plate is fixedly connected with a support leg 1, the support leg 1 is fixedly connected with a fixing plate, the fixing plate is fixedly connected with a motor, the output end of the motor is fixedly connected with a disc, the disc is eccentrically fixedly connected with a fixing block, the fixing block is slidably connected with a ring, the ring is fixedly connected with a first connecting rod, the first connecting rod is slidably connected with a first filter box, the first filter box is fixedly connected with a bracket 1, the bracket 1 is fixedly connected with a support leg 2, the support leg 2 is fixedly connected to the base plate, one end of the fixing plate is fixedly connected to the support leg 2, the first filter box is fixedly connected with a filter plate, the first filter box is fixedly connected with a slag receiving bucket, one end of the first connecting rod is fixedly connected with a push plate, the push plate is slidably connected to the first filter box, and the push plate is attached to the filter plate.

[0006] As a further description of the above technical solution: the first connecting rod is rotatably connected to the second connecting rod, the second connecting rod is rotatably connected to the third connecting rod, the third connecting rod is rotatably connected to the first filter box, one end of the third connecting rod is rotatably connected to the fourth connecting rod, one end of the fourth connecting rod is rotatably connected to slide plate one, the slide plate one is slidably connected to the first filter box, the first connecting rod is rotatably connected to the fifth connecting rod, one end of the fifth connecting rod is rotatably connected to slide plate two, the slide plate two is slidably connected to a discharge port, the discharge port is fixedly connected to a storage barrel, and the storage barrel is fixedly connected to support leg two.

[0007] As a further description of the above technical solution: a bracket two is fixedly connected to the second leg, a second filter box is fixedly connected to the second bracket, a first clamp is slidably connected to the second filter box, a handle one is fixedly connected to the first clamp, a filter screen is provided on the first clamp, a second clamp is provided on the filter screen, a bolt is slidably connected to the second clamp, and a nut is threadedly connected to one end of the bolt.

[0008] As a further description of the above technical solution: a support plate is slidably connected to the bottom plate, a second handle is fixedly connected to the support plate, and a containing bucket is provided on the support plate.

[0009] As a further description of the above technical solution: the bolt passes through the second clamping plate, the bolt passes through the filter screen, and the bolt passes through the first clamping plate.

[0010] As a further description of the above technical solution: the first filter box is arranged below the discharge port, the second filter box is arranged below the first filter box, and the containing bucket is arranged below the second filter box.

[0011] As a further description of the above technical solution: the bolts are provided in four groups, and the nuts are provided in four groups.

[0012] The utility model has the following beneficial effects:

[0013] 1. In the utility model, when the slag removal equipment for biodiesel production is used, the motor is turned on to drive the disc to rotate, thereby driving the push plate to slide back and forth on the first filter box, thereby realizing the cleaning of the biodiesel slag on the filter plate, and preventing the biodiesel from being blocked by the slag during the filtering process and affecting the production efficiency. The setting of the slide plate one and the slide plate two respectively plays the role of opening the slag outlet and blocking the biodiesel from continuing to flow down when the push plate is cleaning the slag, thereby further improving the slag cleaning efficiency and the utilization rate of biodiesel and reducing waste.

[0014] 2. In the utility model, when using the slag removal equipment for biodiesel production, by pulling handle one, the first clamping plate can be easily slid out of the second filter box, and then the bolts and nuts can be unscrewed to achieve rapid replacement or cleaning of the filter. Through the provision of the support plate and handle two, the filtered biodiesel can be conveniently transported and collected, further enhancing the practicality and convenience of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the structure of a slag removal device for biodiesel production proposed by the utility model Figure 1 ;

[0016] Figure 2 This is a schematic diagram of the structure of a slag removal device for biodiesel production proposed by the utility model Figure 2 ;

[0017] Figure 3 This is a cross-sectional view of a slag removal device for biodiesel production proposed by the utility model;

[0018] Figure 4 The utility model is a partial structural schematic diagram of a slag removal device for biodiesel production.

[0019] Legend:

[0020] 1. Bottom plate; 2. Leg 1; 3. Fixed plate; 4. Motor; 5. Disc; 6. Fixed block; 7. Ring; 8. First connecting rod; 9. Second connecting rod; 10. Third connecting rod; 11. Fourth connecting rod; 12. Slide plate 1; 13. First filter box; 14. Push plate; 15. Filter plate; 16. Slag receiving bucket; 17. Fifth connecting rod; 18. Slide plate 2; 19. Storage barrel; 20. Discharge port; 21. Leg 2; 22. Bracket 1; 23. Bracket 2; 24. Second filter box; 25. First clamping plate; 26. Handle 1; 27. Filter screen; 28. Second clamping plate; 29. ​​Bolt; 30. Nut; 31. Storage barrel; 32. Support plate; 33. Handle 2. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] Reference Figure 1-Figure 4The utility model provides an embodiment: a slag removal device for biodiesel production, comprising a bottom plate 1, a support leg 2 is fixedly connected to the bottom plate 1, a fixed plate 3 is fixedly connected to the support leg 2, a motor 4 is fixedly connected to the fixed plate 3, a disc 5 is fixedly connected to the output end of the motor 4, a fixed block 6 is eccentrically fixedly connected to the disc 5, a ring 7 is slidably connected to the fixed block 6, a first connecting rod 8 is fixedly connected to the ring 7, a first filter box 13 is slidably connected to the first connecting rod 8, a bracket 22 is fixedly connected to the first filter box 13, a support leg 21 is fixedly connected to the bracket 22, the support leg 21 is fixedly connected to the bottom plate 1, one end of the fixed plate 3 is fixedly connected to the support leg 21, and a filter plate 1 is fixedly connected to the first filter box 13 5. A slag receiving bucket 16 is fixedly connected to the first filter box 13, and one end of the first connecting rod 8 is fixedly connected to a push plate 14, which is slidably connected to the first filter box 13. The push plate 14 is attached to the filter plate 15. When the slag removal equipment for biodiesel production is used, the disc 5 is driven to rotate by turning on the motor 4, thereby driving the push plate 14 to slide back and forth on the first filter box 13, thereby realizing the cleaning of the biodiesel slag on the filter plate 15, and preventing the biodiesel from being blocked by the slag during the filtering process and affecting the production efficiency. The setting of the slide plate 12 and the slide plate 2 18 respectively plays the role of opening the slag outlet and blocking the biodiesel from continuing to flow down when the push plate 14 is cleaning the slag, thereby further improving the slag cleaning efficiency and the utilization rate of biodiesel and reducing waste.

[0023] The first connecting rod 8 is rotatably connected to the second connecting rod 9, the second connecting rod 9 is rotatably connected to the third connecting rod 10, the third connecting rod 10 is rotatably connected to the first filter box 13, one end of the third connecting rod 10 is rotatably connected to the fourth connecting rod 11, one end of the fourth connecting rod 11 is rotatably connected to the slide plate 12, the slide plate 12 is slidably connected to the first filter box 13, the first connecting rod 8 is rotatably connected to the fifth connecting rod 17, one end of the fifth connecting rod 17 is rotatably connected to the slide plate 2 18, the slide plate 2 18 is slidably connected to the discharge port 20, the discharge port 20 is fixedly connected to the storage barrel 19, the storage barrel 19 is fixedly connected to the support leg 21, the support leg 21 is fixedly connected to the bracket 23, the bracket 23 is fixedly connected to the second filter box 24, the second filter box 24 is slidably connected to the first splint 25, the first splint 25 is fixedly connected to the handle 1 26, the first splint 25 is provided with a filter screen 27, the filter screen 27 is provided with a second splint 28, and the second splint 28 is provided with a filter screen 27. A bolt 29 is slidably connected to the clamping plate 28, and a nut 30 is threadedly connected to one end of the bolt 29. A supporting plate 32 is slidably connected to the bottom plate 1, and a handle 2 33 is fixedly connected to the supporting plate 32. A holding barrel 31 is provided on the supporting plate 32, and the bolt 29 passes through the second clamping plate 28, and the bolt 29 passes through the filter screen 27. The bolt 29 passes through the first clamping plate 25. The first filter box 13 is arranged below the discharge port 20, and the second filter box 24 is arranged below the first filter box 13. The holding barrel 31 is arranged below the second filter box 24. There are four groups of bolts 29 and four groups of nuts 30. When using the slag removal equipment for biodiesel production, the first clamping plate 25 can be easily slid out of the second filter box 24 by pulling the handle 1 26, and then the bolt 29 and the nut 30 can be unscrewed to realize the rapid replacement or cleaning of the filter screen 27. Through the arrangement of the supporting plate 32 and the handle 2 33, the filtered biodiesel can be conveniently transported and collected, which further enhances the practicality and convenience of the equipment.

[0024] Working principle: When using the deslagging equipment for biodiesel production, the staff first injects the unde-slagging biodiesel into the storage barrel 19, and the biodiesel flows through the discharge port 20 under the storage barrel 19 onto the filter plate 15 for preliminary filtration, and then turns on the motor 4, which drives the disc 5 to rotate, and the disc 5 drives the fixed block 6 to rotate, and the fixed block 6 drives the ring 7 to move through the eccentric connection, and the ring 7 drives the first connecting rod 8 to slide on the first filter box 13, and the first connecting rod 8 drives the push plate 14 to slide on the first filter box 13, and when the push plate 14 slides, the slag filtered on the surface of the filter plate 15 is scraped, thereby preventing the biodiesel from being filtered. The biodiesel is blocked during filtration, thereby affecting the production efficiency of biodiesel. At the same time, the first connecting rod 8 drives the second connecting rod 9 to move, the second connecting rod 9 drives the third connecting rod 10 to rotate on the first filter box 13, the third connecting rod 10 drives the fourth connecting rod 11 to move, and the fourth connecting rod 11 drives the slide plate 12 to slide upward on the first filter box 13, which is used to open when the push plate 14 pushes the slag outward, so as to facilitate the slag body to fall from the first filter box 13 to the slag receiving bucket 16, which is convenient for the staff to collect and clean up later. When the push plate 14 pushes the slag body back in the opposite direction, the slide plate 12 falls again to prevent During filtration, biodiesel splashes out and causes waste. At the same time, the first connecting rod 8 drives the fifth connecting rod 17 to move, and the fifth connecting rod 17 drives the second slide plate 18 to slide on the discharge port 20, which is used to block the biodiesel in the storage barrel 19 when the push plate 14 is cleaning the slag, so as to prevent the biodiesel from continuing to flow down during the cleaning of the slag and causing waste. When the push plate 14 is reset as the disc 5 rotates, the second slide plate 18 will slide out on the discharge port 20, so that the holes on the second slide plate 18 face the discharge port 20, so that the biodiesel continues to flow and filter. The biodiesel after preliminary filtration flows into the second filter box 24, and is subjected to secondary filtration through the filter screen 27. The filter 27 is filtered for the second time, thereby filtering out smaller residues in the biodiesel, thereby improving the quality of the biodiesel. When the filter screen 27 needs to be cleaned or replaced, the staff pulls the handle 26, and the handle 26 drives the first clamping plate 25 to slide out of the second filter box 24, and then unscrews the four sets of bolts 29 and nuts 30, which is convenient for subsequent replacement and cleaning by the staff, so that the biodiesel is filtered more cleanly, and then the biodiesel flows into the storage barrel 31, and then the handle 2 33 is pulled to drive the support plate 32 to slide on the bottom plate 1, and the support plate 32 drives the storage barrel 31 to slide out, which is convenient for the subsequent transportation and collection of the filtered diesel.

[0025] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A deslagging device for biodiesel production, comprising a bottom plate (1), characterized in that: The base plate (1) is fixedly connected to a support leg (2), the support leg (2) is fixedly connected to a fixing plate (3), the fixing plate (3) is fixedly connected to a motor (4), the output end of the motor (4) is fixedly connected to a disc (5), the disc (5) is eccentrically fixedly connected to a fixing block (6), the fixing block (6) is slidably connected to a ring (7), the ring (7) is fixedly connected to a first connecting rod (8), the first connecting rod (8) is slidably connected to a first filter box (13), and the first filter box (13) is fixedly connected to a bracket One (22), the bracket one (22) is fixedly connected to a leg two (21), the leg two (21) is fixedly connected to the bottom plate (1), one end of the fixed plate (3) is fixedly connected to the leg two (21), the first filter box (13) is fixedly connected to a filter plate (15), the first filter box (13) is fixedly connected to a slag receiving bucket (16), one end of the first connecting rod (8) is fixedly connected to a push plate (14), the push plate (14) is slidably connected to the first filter box (13), and the push plate (14) is attached to the filter plate (15).

2. A slag removal device for biodiesel production according to claim 1, characterized in that: The first connecting rod (8) is rotatably connected to the second connecting rod (9), the second connecting rod (9) is rotatably connected to the third connecting rod (10), the third connecting rod (10) is rotatably connected to the first filter box (13), one end of the third connecting rod (10) is rotatably connected to the fourth connecting rod (11), one end of the fourth connecting rod (11) is rotatably connected to a slide plate one (12), the slide plate one (12) is slidably connected to the first filter box (13), the first connecting rod (8) is rotatably connected to the fifth connecting rod (17), one end of the fifth connecting rod (17) is rotatably connected to a slide plate two (18), the slide plate two (18) is slidably connected to a discharge port (20), the discharge port (20) is fixedly connected to a storage barrel (19), and the storage barrel (19) is fixedly connected to a support leg two (21).

3. A slag removal device for biodiesel production according to claim 2, characterized in that: The second leg (21) is fixedly connected to a bracket (23), the second bracket (23) is fixedly connected to a second filter box (24), the second filter box (24) is slidably connected to a first clamping plate (25), the first clamping plate (25) is fixedly connected to a handle (26), a filter screen (27) is provided on the first clamping plate (25), the filter screen (27) is provided with a second clamping plate (28), the second clamping plate (28) is slidably connected to a bolt (29), and one end of the bolt (29) is threadedly connected to a nut (30).

4. A slag removal device for biodiesel production according to claim 3, characterized in that: A support plate (32) is slidably connected to the bottom plate (1), a second handle (33) is fixedly connected to the support plate (32), and a containing bucket (31) is provided on the support plate (32).

5. A slag removal device for biodiesel production according to claim 4, characterized in that: The bolt (29) passes through the second clamping plate (28), the bolt (29) passes through the filter screen (27), and the bolt (29) passes through the first clamping plate (25).

6. A slag removal device for biodiesel production according to claim 5, characterized in that: The first filter box (13) is arranged below the discharge port (20), the second filter box (24) is arranged below the first filter box (13), and the containing bucket (31) is arranged below the second filter box (24).

7. A slag removal device for biodiesel production according to claim 6, characterized in that: The bolts (29) are provided in four groups, and the nuts (30) are provided in four groups.