Magnesium alloy template

By combining the magnesium alloy template with stainless steel plate and connecting agent, combined with reinforcement ribs and corrugated structure, the problem of magnesium alloy template is easily worn and corroded during use, achieving higher wear and corrosion resistance and extending service life.

CN222810437UActive Publication Date: 2025-04-29QINGYANG BAOMEI PRECISION MFG CO LTD
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Patent Information

Application Number
CN202421378757.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-17
Publication Date
2025-04-29
Estimated Expiration
2034-06-17

AI Technical Summary

Technical Problem

Existing magnesium alloy templates are susceptible to wear and corrosion during use, resulting in a degradation of service life and performance, and the surface treatment technology has the risk of coating peeling off.

Method used

The magnesium alloy template is designed with stainless steel plates and connecting agents. Through the direct contact between the stainless steel plate and the template body, the surface treatment process of the magnesium alloy template is avoided, and the overall strength of the template is enhanced through reinforcement ribs and corrugated structures.

Benefits of technology

It effectively improves the wear resistance and corrosion resistance of magnesium alloy formwork, avoids the risk of coating falling off, extends the service life of the formwork, and provides a new solution for the sustainable development of the construction industry.

✦ Generated by Eureka AI based on patent content.

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Abstract

The magnesium alloy template comprises a template body, a stainless steel plate and a connecting agent, and a bonding surface is formed on the template body; the stainless steel plate is arranged on one side of the template body and corresponds to the bonding surface; the connecting agent is arranged between the formwork body and the stainless steel plate, the formwork body and the stainless steel plate are connected through the connecting agent, and the magnesium alloy formwork can be protected through direct connection of the stainless steel plate and the formwork body, so that the magnesium alloy formwork is installed on concrete, and meanwhile the anti-corrosion effect can be achieved; meanwhile, the risk that the coating falls off can be avoided.
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Description

Technical Field

[0001] The utility model relates to the field of building construction, in particular to a magnesium alloy template. Background Art

[0002] As a lightweight, high-strength, corrosion-resistant material, magnesium alloy has been widely used in aerospace, automobile manufacturing and other fields. Its unique physical and chemical properties give magnesium alloy significant advantages in these fields. However, despite the many advantages of magnesium alloy, there are still some technical challenges in its application in the formwork field.

[0003] In the field of templates, the surface of magnesium alloy templates needs to be specially treated to enhance their wear resistance and corrosion resistance. This is because during use, the template surface is often affected by wear and corrosion, which affects its service life and performance. However, existing surface treatment technologies often have the risk of coating shedding, which may cause the magnesium alloy template to corrode during use, thereby increasing production costs and limiting its scope of use.

[0004] In view of the above problems, it is necessary to provide a new type of magnesium alloy template to solve the problems existing in the prior art. Specifically, the new type of magnesium alloy template should have better wear resistance and corrosion resistance, and can avoid the risk of coating shedding. Utility Model Content

[0005] In order to solve the problems existing in the prior art, the utility model provides a magnesium alloy formwork, which not only has the characteristics of light weight and environmental protection of magnesium alloy, but also enhances the strength and corrosion resistance of the formwork, effectively prevents the external environment from corroding the magnesium alloy, greatly extends the service life of the formwork, and provides a new solution for the sustainable development of the construction industry.

[0006] The technical solution adopted by the utility model to solve the above technical problems is as follows:

[0007] The present application provides a magnesium alloy template, comprising:

[0008] A template body, wherein a bonding surface is formed on the template body;

[0009] A stainless steel plate is arranged on one side of the template body and corresponds to the bonding surface;

[0010] A connecting agent is arranged between the template body and the stainless steel plate, and the template body and the stainless steel plate are connected by the connecting agent.

[0011] Optionally, in some embodiments of the present application, the shape of the bonding surface is the same as the shape of the stainless steel plate.

[0012] Optionally, in some embodiments of the present application, the thickness of the connecting agent is set to 0.2mm-0.3mm.

[0013] Optionally, in some embodiments of the present application, the thickness of the stainless steel plate is set to 0.2 mm-0.3 mm.

[0014] Optionally, in some embodiments of the present application, reinforcing ribs are provided on the side of the template body opposite to the bonding surface, and the reinforcing ribs include first oblique ribs and second oblique ribs, and the first oblique ribs and the second oblique ribs are cross-arranged and both are connected to the template body.

[0015] Optionally, in some embodiments of the present application, a corrugated structure is further provided on the template body, and the corrugated structure is located on one side of the template body relative to the stainless steel plate.

[0016] Compared with the prior art, the beneficial effects of the present invention are:

[0017] In the embodiment of the present application, the magnesium alloy formwork can be protected by providing a direct connection between the stainless steel plate and the formwork body, thereby avoiding the surface treatment process of the magnesium alloy formwork. In the prior art, the surface treatment process of the magnesium alloy formwork usually requires a series of steps such as pickling - alkaline washing - freezing - baking, etc. In the present application, a direct contact of the stainless steel plate is provided, which can directly contact the stainless steel plate with the concrete, so that the magnesium alloy formwork can be installed on the concrete, which can play an anti-corrosion role and avoid the risk of coating falling off. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without creative work.

[0019] Figure 1 A schematic diagram of the front structure of a magnesium alloy template provided in an embodiment of the present application;

[0020] Figure 2 Schematic diagram of the explosion structure of the magnesium alloy template provided in the embodiment of the present application

[0021] Figure 3 A schematic diagram of the back structure of a magnesium alloy template provided in an embodiment of the present application;

[0022] Figure 4 for Figure 3 Schematic diagram of the enlarged structure of area A in the middle.

[0023] Description of reference numerals:

[0024] 100. Formwork body; 110. Adhesive surface; 120. Reinforcing ribs; 121. First oblique ribs; 122. Second oblique ribs; 130. Corrugated structure; 131. Crossbeam; 132. Longitudinal beam; 133. Fixing groove; 200. Stainless steel plate; 300. Connector. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all of the embodiments. Based on the embodiments of the present application, all other embodiments obtained by ordinary technicians in this field without making creative work belong to the protection scope of the present application. It is understood that the drawings are only provided for reference and illustration, and are not used to limit the present application. The connection relationship shown in the drawings is only for the convenience of clear description and does not limit the connection method.

[0026] Specifically, Figure 1 As shown, a magnesium alloy template is provided in an embodiment of the present application, and the magnesium alloy template includes a template body 100 and a stainless steel plate 200. The template body 100 and the stainless steel plate 200 are connected by providing a connecting agent 300, so that the stainless steel plate 200 is pasted on its template body 100. For the convenience of pasting, a bonding surface 110 is provided on the template body 100 corresponding to a side position of the stainless steel plate 200. The shape of the bonding surface 110 corresponds to the side shape corresponding to the template body 100, and corresponds to the shape of the stainless steel plate 200. In the embodiment of the present application, the thickness of the stainless steel plate 200 is 0.2mm-0.3mm, and the coating thickness of the connecting agent 300 is 0.2mm-0.3mm.

[0027] When the stainless steel plate 200 is connected to the template body 100, the surface of the magnesium alloy template can be prevented from being worn and corroded. During the connection process, the bonding surface 110 on the template body 100 in the magnesium alloy template that needs to be bonded is cleaned. The specific cleaning process is to clean the surface of the template body 100 with a polishing agent. The polishing process uses a hard wax polishing method to polish the surface on the template body 100. The hard wax does not contain acid and alkali components and does not react with the magnesium alloy. It can maintain the strength of the template body 100 in the magnesium alloy template and can make the bonding surface 110 of the magnesium alloy template polished and smooth. During the polishing process, it is necessary to detect its surface roughness. In the embodiment of the present application, the surface roughness of the magnesium alloy is calculated by the surface roughness formula, that is, the RMS formula:

[0028]

[0029] Where: h_i represents the i-th height value of the object surface, h_avg represents the average of all height values, and N is the total number of height values.

[0030] The surface roughness can also be detected by a surface roughness tester. In the present application, the roughness can be detected by a Surtronic S-100 series surface roughness tester.

[0031] The template body 100 is polished and after polishing, the roughness RMS of the bonding surface 110 reaches less than or equal to 1.97 nm, and the surface finish is greater than 10.

[0032] After the magnesium alloy template is physically polished, a bonding surface 110 is formed at the polishing position of the template body 100, and a layer of connecting agent 300 is evenly applied on the bonding surface 110. In the embodiment of the present application, the connecting agent 300 is a glue, specifically a polyurethane potting glue. In the present application, the glue can also be set to epoxy resin glue, two-component epoxy iron glue or acrylic glue.

[0033] When applying glue on the magnesium alloy template, the thickness of the glue on the bonding surface 110 is controlled to be 0.2 mm-0.3 mm. After the thickness is controlled, the stainless steel plate 200 is bonded to the template body 100 by the glue.

[0034] In the embodiment of the present application, the thickness of the stainless steel plate 200 is 0.2mm-0.3mm, and the material of the stainless steel plate 200 is 201 stainless steel. Since the surface of 201 stainless steel is smoother than other types of stainless steel, it is easier to paste on the template body 100, and it is not easy to produce bubbles or gaps. The strength of 201 stainless steel can provide good support for the template body 100.

[0035] When the stainless steel is pasted on the template body 100, the glue needs to be cured to strengthen its connectivity. In the embodiment of the present application, the curing time of the glue is set to 16 hours and the curing temperature is set to 80°C. The curing process can keep the glue layer free of hollows and gaps.

[0036] In the present application, the curing time of the glue can also be set to 14 hours, 18 hours, 20 hours or 24 hours, and the curing temperature can be set to 90°C, 75°C, 70°C or 65°C accordingly.

[0037] To facilitate pasting the stainless steel plate 200 on the template body 100, in an embodiment of the present application, a reinforcing rib 120 is arranged on one side of the template body 100 relative to the pasting surface, and the reinforcing rib 120 includes a first oblique rib 121 and a second oblique rib 122. The cross-arrangement of the first oblique rib 121 and the second oblique rib 122 can strengthen the overall strength of the template body 100, so that the stainless steel plate 200 can be pasted on the template body 100.

[0038] A corrugated structure 130 is also provided on the template body 100 . The corrugated structure 130 is centrally arranged on the template body 100 and is located on one side of the template body 100 relative to the stainless steel plate 200 .

[0039] In the embodiment of the present application, the corrugated structure 130 includes a cross beam 131 and a longitudinal beam 132. The cross beam 131 and the longitudinal beam 132 enclose a fixed groove 133, and a corrugated structure 130 is formed at the bottom of the fixed groove 133. The corrugated structure 130 can reduce the mass of the template body 100, and at the same time, it can play a buffering role on the one hand, and can enhance the overall strength of the template body 100 on the other hand.

[0040] The above embodiments are only used to illustrate the technical method of the utility model rather than to limit it. Although the utility model is described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical method of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical method of the utility model.

Claims

1. A magnesium alloy template, characterized in that: include: A template body, wherein a bonding surface is formed on the template body; A stainless steel plate is arranged on one side of the template body and corresponds to the bonding surface; A connecting agent is arranged between the template body and the stainless steel plate, and the template body and the stainless steel plate are connected by the connecting agent.

2. The magnesium alloy template according to claim 1, characterized in that: The shape of the bonding surface is the same as that of the stainless steel plate.

3. The magnesium alloy template according to claim 1, characterized in that: The thickness of the connecting agent is set to 0.2mm-0.3mm.

4. The magnesium alloy template according to claim 1, characterized in that: The thickness of the stainless steel plate is set to 0.2 mm-0.3 mm.

5. The magnesium alloy template according to claim 1, characterized in that: A reinforcing rib is arranged on one side of the template body opposite to the bonding surface. The reinforcing rib includes a first oblique rib and a second oblique rib. The first oblique rib and the second oblique rib are arranged to cross each other and are both connected to the template body.

6. The magnesium alloy template according to claim 5, characterized in that: The template body is also provided with a corrugated structure, and the corrugated structure is located on one side of the template body relative to the stainless steel plate.