Intelligent mechanical safety equipment capable of realizing autonomous decision-making function

Abstract

The utility model relates to the field of intelligent mechanical safety equipment, and discloses intelligent mechanical safety equipment capable of realizing an autonomous decision-making function, which comprises a main body mechanism, a connecting mechanism and an auxiliary mechanism, the main body mechanism further comprises a reflective tape, a stamping switch and a central control part, the reflective tape is fixedly arranged at the edge of a bottom template of a stamping machine, and the stamping switch is connected with the central control part. And the central control part is fixedly mounted below the protective shell, comprises but is not limited to a sound pick-up and a controller, and is electrically connected with the structured light camera part and the punching machine circuit board. When the punching switch is started, a controller of the central control part judges whether personnel operation danger exists or not according to the integrity of the reflective tape during image recognition of the structured light camera shooting part, then the punching machine is electrically connected for punching operation, and when the punching machine is started accidentally, a worker can start the punching machine through a sound pick-up of the central control part. And a controller of the central control part is started by a voice command to finish ascending operation on the punching machine, so that the potential safety hazard of operation is reduced, and the damage caused by machinery is reduced.

Description

Technical Field

[0001] The utility model relates to the field of intelligent mechanical safety equipment, in particular to an intelligent mechanical safety equipment capable of realizing an autonomous decision-making function. Background Art

[0002] Mechanical safety equipment refers to equipment that will not cause damage or harm to health when the machine performs its function under the predetermined conditions of use specified in the instruction manual. Intelligent equipment with autonomous decision-making functions can better serve the safe operation of machinery.

[0003] As shown in announcement number CN215544373U, a safety stamping machine is disclosed, wherein the upper surface of the frame is provided with two grooves, and the two grooves are symmetrically arranged on the left and right sides of the C-shaped connecting block. Telescopic motors are arranged in the two grooves, and the output shafts of the telescopic motors pass through the operating table and are connected to a support plate, and a limit groove is arranged on the support plate. The two pressure plates are respectively connected to the stamping block through springs. The two pressure plates prevent the metal sheet from warping up during stamping and prevent the metal sheet from being misplaced during stamping. There is no need to manually press and adjust the position of the metal sheet, thereby increasing the safety of the operator.

[0004] The above-mentioned existing technology reduces the safety hazard caused by the misalignment of the plate during stamping. Usually, the stamping machine is operated by manual electronic control. During this process, if there is human error in operation, irregular operation behavior and abnormal startup of the equipment, it is easy for the stamping plate to cause mechanical injuries. At the same time, when a stamping accident occurs, it will cause great damage to the personnel. Utility Model Content

[0005] 1. Technical issues to be resolved

[0006] The purpose of the utility model is to provide an intelligent mechanical safety device that can realize the function of autonomous decision-making, so as to solve the problem proposed in the above background technology that the operation of the stamping machine is usually operated by manual electronic control. During this process, when encountering human error operation, irregular operation behavior and abnormal start-up of the equipment, it is easy to cause mechanical injuries by stamping plates. At the same time, when a stamping accident occurs, it causes great damage to personnel.

[0007] (II) Technical solution

[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an intelligent mechanical safety device capable of realizing an autonomous decision-making function, comprising a main body mechanism, a connecting mechanism and an auxiliary mechanism, wherein the connecting mechanism is located outside the main body mechanism, and the auxiliary mechanism is located at the outer end of the connecting mechanism, and the main body mechanism comprises a punching machine, a protective shell, a first notch and a structured light camera unit, wherein the protective shell is provided with two groups, which are diagonally distributed outside the punching machine; the first notch is fixedly arranged on the front end surface of the protective shell; and the structured light camera unit is movably installed at the outer end of the first notch;

[0009] The main body structure also includes a reflective tape, a stamping switch and a central control unit. The reflective tape is fixedly arranged at the edge of the bottom template of the stamping machine, and the stamping switch is fixedly installed at the outer end of the lower part of the stamping machine; the central control unit is fixedly installed below the protective shell, including but not limited to a microphone and a controller, and is electrically connected to the structured light camera unit and the stamping machine circuit board.

[0010] Preferably, the connecting mechanism includes a support seat, a servo motor, a transmission assembly, a limit bracket, a ball screw, a connector and a damping pad, and the support seat is fixedly mounted on the lower end of the protective shell.

[0011] Preferably, the servo motor is fixedly mounted on the inner end of the upper portion of the support seat, the transmission assembly is movably mounted on the upper end of the servo motor, and the limit bracket is fixedly mounted on the inner end of the protective shell.

[0012] Preferably, the ball screw is movably mounted on the inner end of the limit bracket and connected to the transmission assembly; the connector is fixedly mounted on the outer end of the ball screw; the damping pad is fixedly mounted on the head and tail ends of the ball screw to limit the displacement of the connector.

[0013] Preferably, the auxiliary mechanism includes a second slot, a clamping assembly, a connecting column, a dustproof cloth and a dust blower, the second slot is provided with two groups, fixedly arranged on the inner wall of the first slot; the clamping assembly is slidably mounted on the inner end of the second slot and connected to the connector.

[0014] Preferably, the connecting column is fixedly mounted on the inner end of the clamping assembly; one end of the dustproof cloth is mounted inside the protective shell, and the other end is connected to the outer wall of the connecting column; the dust blower is fixedly mounted on the edge of the upper surface of the protective shell.

[0015] Preferably, the central control unit also includes a wake-up module, a grating projection module, a data calculation module, a wireless module and a power module. The wake-up module is fixedly mounted on the inner end of the support base and is electrically connected to the central control unit microphone; the grating projection module is fixedly mounted on the lower end of the wake-up module and is electrically connected to the structured light camera unit; the data calculation module is fixedly mounted below the grating projection module and is electrically connected to the stamping machine circuit board for data collection and analysis; the wireless module is fixedly mounted on the inner end of the bottom of the support base and is electrically connected to the data calculation module; the power module is fixedly mounted on the top of the bottom of the support base.

[0016] Compared with the prior art, the beneficial effects of the utility model are:

[0017] 1. This intelligent mechanical safety equipment that can realize autonomous decision-making function is fixedly installed through the main body. When the stamping switch is started, the structured light camera unit will perform image recognition on the edge of the bottom template when the stamping machine is in operation. The integrity of the reflective tape during the image recognition by the structured light camera unit will be used to determine whether there is any danger of human operation by the controller of the central control unit. The stamping machine will then be electrically connected to perform stamping operations. When the stamping machine is accidentally started, the staff can use the microphone of the central control unit to start the controller of the central control unit by voice commands to complete the rising operation of the stamping machine, thereby reducing the hazards caused by the machinery and effectively improving the practicality of the equipment.

[0018] 2. This intelligent mechanical safety equipment that can realize autonomous decision-making functions, through the fixed installation of the connecting mechanism, when installing and repairing the structured light camera unit, the servo motor drives the ball screw to rotate through the transmission component, thereby controlling the lifting and lowering of the structured light camera unit, reducing the workload of installation and maintenance, and effectively improving the convenience of equipment operation;

[0019] 3. This intelligent mechanical safety equipment that can realize autonomous decision-making functions is fixedly installed through auxiliary mechanisms. When the structured light camera unit is adjusted to rise, the connecting column drives the dustproof cloth in the second slot through the connector and rises synchronously with the structured light camera unit, thereby reducing the dust entering the protective shell when the structured light camera unit is operating, effectively improving the stability of equipment use. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0021] Figure 2 This is a three-dimensional structural diagram of the connection mechanism of the utility model;

[0022] Figure 3 It is a schematic cross-sectional view of the local structure of the central control part of the utility model;

[0023] Figure 4 It is an enlarged schematic diagram of the structured light camera unit and the reflective tape structure of the utility model;

[0024] Figure 5 It is an enlarged schematic diagram of the clamping assembly and the dust blower structure of the utility model.

[0025] In the figure: 1. Main body; 101. Punching machine; 102. Protective shell; 103. First notch; 104. Structured light camera unit; 105. Reflective tape; 106. Punching switch; 107. Central control unit; 1071. Wake-up module; 1072. Grating projection module; 1073. Data calculation module; 1074. Wireless module; 1075. Power module; 2. Connecting mechanism; 201. Support seat; 202. Servo motor; 203. Transmission assembly; 204. Limit bracket; 205. Ball screw; 206. Connector; 207. Damping pad; 3. Auxiliary mechanism; 301. Second notch; 302. Clamping assembly; 303. Connecting column; 304. Dustproof cloth; 305. Dust blower. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] See also Figure 1-Figure 5The utility model provides a technical solution: an intelligent mechanical safety device that can realize the function of autonomous decision-making, including a main body mechanism 1, a connecting mechanism 2 and an auxiliary mechanism 3, the connecting mechanism 2 is located outside the main body mechanism 1, the auxiliary mechanism 3 is located at the outer end of the connecting mechanism 2, the main body mechanism 1 includes a punching machine 101, a protective shell 102, a first notch 103 and a structured light camera unit 104, the protective shell 102 is provided with two groups, which are diagonally distributed outside the punching machine 101; the first notch 103 is fixedly arranged on the front end surface of the protective shell 102; the structured light camera unit 104 is movably installed at the outer end of the first notch 103; the main body mechanism 1 also includes a reflective tape 105, a punching switch 106 and a central control unit 107, the reflective tape 105 is fixedly arranged at the edge of the bottom template of the punching machine 101, and the punching switch 106 is fixedly installed on the punching machine 101. The outer end of the lower part of the press 101; the central control unit 107 is fixedly installed below the protective shell 102, including but not limited to a microphone and a controller, and is electrically connected to the structured light camera unit 104 and the circuit board of the punching machine 101. When the punching switch 106 is started, the structured light camera unit 104 performs image recognition on the edge of the bottom template when the punching machine 101 is in operation, and the controller of the central control unit 107 determines whether there is any danger of human operation through the integrity of the reflective tape 105 during the image recognition of the structured light camera unit 104, and then electrically connects to the punching machine 101 for punching operation. When the punching machine 101 is accidentally started, the staff can use the microphone of the central control unit 107 to start the controller of the central control unit 107 by voice command to complete the rising operation of the punching machine 101, thereby reducing the hazards caused by the machinery and effectively improving the practicability of the equipment.

[0028] The connecting mechanism 2 includes a support seat 201, a servo motor 202, a transmission assembly 203, a limit bracket 204, a ball screw 205, a connector 206 and a damping pad 207. The support seat 201 is fixedly mounted on the lower end of the protective housing 102, the servo motor 202 is fixedly mounted on the inner end of the upper part of the support seat 201, the transmission assembly 203 is movably mounted on the upper end of the servo motor 202, the limit bracket 204 is fixedly mounted on the inner end of the protective housing 102, and the ball screw 205 is movably mounted on the limit bracket 204. The inner end of the ball screw 205 is connected to the transmission assembly 203; the connector 206 is fixedly installed at the outer end of the ball screw 205; the damping pad 207 is fixedly installed at the head and tail ends of the ball screw 205 to limit the displacement of the connector 206. When the structured light camera unit 104 is installed and repaired, the servo motor 202 drives the ball screw 205 to rotate in a certain direction through the transmission assembly 203, thereby controlling the lifting and lowering of the structured light camera unit 104, reducing the workload of installation and maintenance, and effectively improving the convenience of equipment operation.

[0029] The auxiliary mechanism 3 includes a second slot 301, a clamping assembly 302, a connecting column 303, a dust-proof cloth 304 and a dust blower 305. The second slot 301 is provided with two groups, which are fixedly arranged on the inner wall of the first slot 103; the clamping assembly 302 is slidably installed at the inner end of the second slot 301 and is connected to the connector 206, and the connecting column 303 is fixedly installed at the inner end of the clamping assembly 302; one end of the dust-proof cloth 304 is installed inside the protective shell 102, and the other end is connected to the outer wall of the connecting column 303; the dust blower 305 is fixedly installed at the edge of the upper surface of the protective shell 102. When the structured light camera part 104 is adjusted to rise, the connecting column 303 drives the dust-proof cloth 304 in the second slot 301 through the connector 206, and rises synchronously with the structured light camera part 104, thereby reducing the dust entering the protective shell 102 when the structured light camera part 104 is operating, and effectively improving the stability of the equipment.

[0030] In a further embodiment, the central control unit 107 also includes a wake-up module 1071, a grating projection module 1072, a data calculation module 1073, a wireless module 1074 and a power module 1075. The wake-up module 1071 is fixedly installed at the inner end of the support base 201 and is electrically connected to the pickup of the central control unit 107; the grating projection module 1072 is fixedly installed at the lower end of the wake-up module 1071 and is electrically connected to the structured light camera unit 104; the data calculation module 1073 is fixedly installed below the grating projection module 1072 and is electrically connected to the circuit board of the stamping machine 101 for data collection and analysis; the wireless module 1074 is fixedly installed at the inner end of the bottom of the support base 201 and is electrically connected to the data calculation module 1073; the power module 1075 is fixedly installed at the top of the bottom of the support base 201.

[0031] This arrangement makes the structure compact. The data measurement module 1073 obtains real-time pictures of the operation of the punching machine 101 through the grating projection module 1072 and the structured light camera unit 104, and performs data model comparison to determine whether the punching process is safe. The circuit board data of the punching machine 101 and the microphone data in the wake-up module 1071 are simultaneously combined to enable the equipment to independently decide on the start and stop of the punching machine 101 during operation.

[0032] Working principle: When the punching switch 106 is activated, the structured light camera unit 104 performs image recognition on the edge of the bottom template of the punching machine 101 during operation. The controller of the central control unit 107 determines whether there is any danger of human operation based on the integrity of the reflective tape 105 during image recognition by the structured light camera unit 104, and then electrically connects the punching machine 101 to perform the punching operation. When the punching machine 101 is accidentally started, the staff can use the microphone of the central control unit 107 to start the controller of the central control unit 107 by voice command to control the punching machine 101. 101 completes the rising operation. When the structured light camera unit 104 is installed and repaired, the servo motor 202 drives the ball screw 205 to rotate in a certain direction through the transmission assembly 203, thereby controlling the lifting and lowering of the structured light camera unit 104. When the structured light camera unit 104 is adjusted to rise, the connecting column 303 drives the dustproof cloth 304 in the second slot 301 through the connector 206, and rises synchronously with the structured light camera unit 104, thereby reducing the dust from entering the protective shell 102 when the structured light camera unit 104 is operating.

[0033] Finally, it should be noted that the above content is only used to illustrate the technical solution of the utility model, rather than to limit the protection scope of the utility model. Simple modifications or equivalent substitutions of the technical solution of the utility model by ordinary technicians in this field do not deviate from the essence and scope of the technical solution of the utility model.

Claims

1. An intelligent mechanical safety device capable of realizing autonomous decision-making function, comprising a main mechanism (1), a connecting mechanism (2) and an auxiliary mechanism (3), characterized in that: The connecting mechanism (2) is located outside the main mechanism (1), and the auxiliary mechanism (3) is located at the outer end of the connecting mechanism (2). The main mechanism (1) comprises a punching machine (101), a protective shell (102), a first notch (103) and a structured light camera unit (104). The protective shell (102) is provided with two groups, which are diagonally distributed outside the punching machine (101); the first notch (103) is fixedly arranged on the front end surface of the protective shell (102); and the structured light camera unit (104) is movably installed at the outer end of the first notch (103); The main body mechanism (1) further comprises a reflective tape (105), a punch switch (106) and a central control unit (107); the reflective tape (105) is fixedly arranged at the edge of the bottom template of the punching machine (101); the punch switch (106) is fixedly installed at the outer end of the lower part of the punching machine (101); the central control unit (107) is fixedly installed below the protective shell (102), comprises but is not limited to a microphone and a controller, and is electrically connected to the structured light camera unit (104) and the circuit board of the punching machine (101).

2. The intelligent mechanical safety device capable of realizing autonomous decision-making function according to claim 1, characterized in that: The connection mechanism (2) comprises a support seat (201), a servo motor (202), a transmission assembly (203), a limit bracket (204), a ball screw (205), a connector (206) and a damping pad (207); the support seat (201) is fixedly mounted on the lower end of the protective shell (102).

3. The intelligent mechanical safety device capable of realizing autonomous decision-making function according to claim 2, characterized in that: The servo motor (202) is fixedly mounted on the inner end of the upper part of the support seat (201), the transmission assembly (203) is movably mounted on the upper end of the servo motor (202), and the limit bracket (204) is fixedly mounted on the inner end of the protective shell (102).

4. The intelligent mechanical safety device capable of realizing autonomous decision-making function according to claim 3, characterized in that: The ball screw (205) is movably mounted on the inner end of the limiting bracket (204) and is connected to the transmission assembly (203); the connector (206) is fixedly mounted on the outer end of the ball screw (205); and the damping pad (207) is fixedly mounted at both ends of the ball screw (205) to limit the displacement of the connector (206).

5. The intelligent mechanical safety device capable of realizing autonomous decision-making function according to claim 4, characterized in that: The auxiliary mechanism (3) comprises a second notch (301), a clamping assembly (302), a connecting column (303), a dustproof cloth (304) and a dust blower (305); the second notch (301) is provided with two groups, which are fixedly arranged on the inner wall of the first notch (103); the clamping assembly (302) is slidably mounted on the inner end of the second notch (301) and connected to the connector (206).

6. The intelligent mechanical safety device capable of realizing autonomous decision-making function according to claim 5, characterized in that: The connecting column (303) is fixedly mounted on the inner end of the clamping assembly (302); one end of the dustproof cloth (304) is mounted inside the protective shell (102), and the other end is connected to the outer wall of the connecting column (303); the dust blower (305) is fixedly mounted on the edge of the upper surface of the protective shell (102).

7. The intelligent mechanical safety device capable of realizing autonomous decision-making function according to claim 1, characterized in that: The central control unit (107) further comprises a wake-up module (1071), a grating projection module (1072), a data calculation module (1073), a wireless module (1074) and a power module (1075); the wake-up module (1071) is fixedly mounted on the inner end of the support base (201) and is electrically connected to the pickup of the central control unit (107); the grating projection module (1072) is fixedly mounted on the lower end of the wake-up module (1071) and is electrically connected to the structured light camera unit (104); the data calculation module (1073) is fixedly mounted below the grating projection module (1072) and is electrically connected to the circuit board of the punching machine (101) for data collection and analysis; the wireless module (1074) is fixedly mounted on the inner end of the bottom of the support base (201) and is electrically connected to the data calculation module (1073); and the power module (1075) is fixedly mounted on the top of the bottom of the support base (201).

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