Water chilling unit for laser cladding processing
By designing a chiller that can adjust the spacing of the cooling pipes and the flow of the coolant, the problem of fixed cooling area and small application range of existing chiller units is solved, and an efficient and energy-saving cooling effect during laser cladding processing is achieved.
Patent Information
- Application Number
- CN202421880454.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-05
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-08-05
AI Technical Summary
The existing chiller used for laser cladding processing has a fixed cooling area, and the application range is small, making it difficult to meet the high-efficiency cooling requirements under different process conditions.
A chiller unit including an equidistantly distributed cooling pipe and telescopic assembly is designed. The spacing of the cooling pipes is controlled through the scissors telescopic assembly to adjust the cooling range, and the flow rate of the coolant is adjusted through the power assembly and the valve mechanism to achieve efficient and energy-saving cooling.
By adjusting the spacing of the cooling pipes and the flow rate of the coolant, flexible adjustment of the cooling range and efficiency is achieved, adapting to the needs of efficient cooling under different process conditions, and improving the scope of application and energy efficiency of the equipment.
Smart Images

Figure CN222811993U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of laser cladding processing, in particular to a chiller unit used for laser cladding processing. Background Art
[0002] Laser cladding refers to placing the selected coating material on the surface of the coated substrate in different filling methods (synchronous powder feeding or pre-placed powder), and using high-energy laser beam irradiation to form a metallurgical bond with the substrate material, thereby significantly improving the heat resistance, corrosion resistance, wear resistance, and oxidation resistance of the substrate material surface. Due to the laser cladding process, the laser cladding head generates a lot of heat. If it is not cooled in time, it is easy to cause damage, and a chiller is needed to cool it down.
[0003] For example, the patent document with the announcement number CN215571520U discloses a water chiller for laser cladding processing, in which the first serpentine pipe flows back into the water tank, and the heat dissipation area of the water tank is enhanced under the action of the heat sink, which helps to dissipate the heat of the cooling water in the water tank. When the temperature sensor detects that the temperature in the water tank is higher than the set value, the controller controls the fan to cool the cooling water flowing back from the first serpentine pipe. However, the unit uses a fixed cooling pipe, and the cooling area is also a fixed area, so the scope of application is small. Utility Model Content
[0004] The purpose of the utility model is to provide a chiller for laser cladding processing in order to solve the above problems.
[0005] The utility model achieves the above-mentioned purpose through the following technical solutions:
[0006] A chiller for laser cladding processing comprises a square frame, universal wheels are installed at the four corners of the square frame, a cooling mechanism is arranged on the upper side of the square frame, the cooling mechanism comprises cooling pipes distributed at equal intervals, the number of cooling pipes is a cardinality, the front and rear ends of the cooling pipes are fixedly connected with T-tubes, telescopic pipes are arranged between adjacent T-tubes, both ends of the telescopic pipes are fixedly connected with the T-tubes, the outer ports of the T-tubes on both sides are closed, the lower ends of the T-tubes are fixedly connected with limited blocks, the T-tubes in the middle of the front side are interspersed with water inlet pipes, the T-tubes in the middle of the rear side are interspersed with water outlet pipes, the bottom of the cooling pipes are provided with scissor-type telescopic components distributed at equal intervals, the lower side of the scissor-type telescopic components is provided with a threaded component, the front side of the threaded component is provided with a power component, and the water inlet pipe is provided with a valve mechanism.
[0007] Preferably, the middle limiting block is fixedly connected to the frame, and the other limiting blocks are slidably connected to the frame in the transverse direction.
[0008] Preferably, the scissor-type telescopic assembly includes a rotating shaft 1, which is fixedly connected to the middle of the lower surface of the cooling tube, and is rotatably connected to two cross-distributed scissor plates. A rotating shaft 2 symmetrically distributed front and back is provided between the scissor-type telescopic assemblies, and the rotating shaft 2 is rotatably connected to the adjacent two ends of the scissor plates.
[0009] Preferably, the threaded assembly comprises a bidirectional threaded rod, both ends of which are threadedly connected with threaded sleeves, and the threaded sleeves are fixedly connected to the second rotating shaft on the same side.
[0010] Preferably, the power assembly includes a motor, an output shaft of the motor is fixedly connected to the bidirectional threaded rod, the motor is fixedly connected to a transverse slide, and the transverse slide is slidably connected to the frame.
[0011] Preferably, the valve mechanism includes a valve, which is serially connected to the middle part of the water inlet pipe, and the bottom end of the control shaft of the valve is fixedly connected to a gear, the gear is meshed with a rack, and the rack is fixedly connected to the transverse slide.
[0012] The beneficial effect is that the spacing of the cooling pipes is controlled by a scissor-type telescopic assembly to adjust the cooling range of the cooling pipes. The cooling range of the cooling pipes is connected while the sliding rack drives the gear to rotate, thereby adjusting the valve and supplying according to the required cooling flow, thereby achieving high efficiency and energy saving.
[0013] The additional technical features and advantages of the present invention will be more clearly explained in the following description, or can be understood through the specific practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the following specific embodiments, they are used to explain the present invention, but do not constitute a limitation to the present invention. In the accompanying drawings:
[0015] Figure 1 It is a first schematic diagram of a chiller for laser cladding processing according to the utility model;
[0016] Figure 2 The utility model is a chiller for laser cladding processing Figure 1 A partial enlarged view of the middle part;
[0017] Figure 3 This is a second schematic diagram of a water chiller for laser cladding processing according to the utility model;
[0018] Figure 4 The utility model is a chiller for laser cladding processing Figure 3 A partial enlarged view of point B in the middle.
[0019] The following are the descriptions of the reference numerals:
[0020] 100, frame; 201, cooling pipe; 202, T-tube; 203, telescopic pipe; 204, water inlet pipe; 205, water outlet pipe; 206, limit block; 207, rotating shaft 1; 208, rotating shaft 2; 209, scissor plate; 210, two-way threaded rod; 211, threaded sleeve; 212, motor; 213, horizontal slide plate; 301, rack; 302, gear; 303, valve; 400, universal wheel. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0022] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside" and "outside" etc. indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings and are only for the convenience of describing the present invention and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they should not be understood as limitations on the present invention.
[0023] The utility model is further described below in conjunction with the accompanying drawings:
[0024] like Figure 1 - Figure 4 As shown, a chiller for laser cladding processing includes a square frame 100, universal wheels 400 are installed at the four corners of the square frame 100, a cooling mechanism is provided on the upper side of the square frame 100, and the cooling mechanism includes equidistantly distributed cooling pipes 201, the number of cooling pipes 201 is a cardinality, the front and rear ends of the cooling pipes 201 are fixedly connected with T-tubes 202, a telescopic pipe 203 is provided between adjacent T-tubes 202, both ends of the telescopic pipe 203 are fixedly connected with the T-tubes 202, the outer ports of the T-tubes 202 on both sides are closed, the lower end of the T-tube 202 is fixedly connected with a limiting block 206, the T-tube 202 in the middle of the front side is interspersed with a water inlet pipe 204, and the T-tube 202 in the middle of the rear side is interspersed with a water outlet pipe 205, the bottom of the cooling pipe 201 is provided with equidistantly distributed scissor-type telescopic components, the lower side of the scissor-type telescopic components is provided with a threaded component, the front side of the threaded component is provided with a power component, and a valve mechanism is provided on the water inlet pipe 204.
[0025] The water inlet pipe 204 is used for the coolant to enter, the water outlet pipe 205 is used for the coolant to be discharged, the T-tube 202 is used to connect the cooling tube 201 and the telescopic tube 203, when the distance between the cooling tubes 201 increases, the telescopic tube 203 becomes longer accordingly, so as to realize the circulation of the coolant. The limiting block 206 is used to maintain the connection between the T-tube 202 and the frame 100.
[0026] The middle limiting block 206 is fixedly connected to the square frame 100 , and the other limiting blocks 206 are slidably connected to the square frame 100 in the transverse direction.
[0027] The limiting block 206 in the middle is used to maintain the fixed connection between the T-tube 202 and the frame 100 , and the other limiting blocks 206 keep the T-tube 202 able to slide laterally along the edge of the frame 100 , so as to facilitate the adjustment of the distribution range of the cooling tube 201 .
[0028] The scissor-type telescopic assembly includes a rotating shaft 207, which is fixedly connected to the middle of the lower surface of the cooling tube 201. The rotating shaft 207 is rotatably connected to two cross-distributed scissor plates 209. A rotating shaft 208 symmetrically distributed front and back is provided between the scissor-type telescopic assemblies. The rotating shaft 208 is rotatably connected to the adjacent two ends of the scissor plates 209.
[0029] The rotating shaft 207 is used to rotate the middle part of the scissor plate 209, and the rotating shaft 208 is used to hinge the two ends of the scissor plate 209. When the hinges of the scissor plates 209 are close to each other, the middle parts of the scissor plates 209 are driven to move away from each other at an equal distance, so that the cooling tube 201 is moved away from each other at an equal distance, and the cooling range of the cooling tube 201 is increased.
[0030] The threaded assembly includes a bidirectional threaded rod 210 , both ends of which are threadedly connected with threaded sleeves 211 , and the threaded sleeves 211 are fixedly connected to the second rotating shaft 208 on the same side.
[0031] When the bidirectional threaded rod 210 rotates, the threaded sleeves 211 move closer to or farther from each other.
[0032] The power assembly includes a motor 212 , the output shaft of the motor 212 is fixedly connected to the bidirectional threaded rod 210 , the motor 212 is fixedly connected to a transverse slide 213 , and the transverse slide 213 is slidably connected to the frame 100 .
[0033] The motor 212 provides rotational power to drive the bidirectional threaded rod 210 to rotate. At the same time, when the threaded sleeves 211 approach each other, they will also drive the bidirectional threaded rod 210 and the motor 212 to slide horizontally. The horizontal slide plate 213 is used to maintain the horizontal sliding of the motor 212.
[0034] The valve mechanism includes a valve 303 , which is serially connected to the middle of the water inlet pipe 204 . The bottom end of the control shaft of the valve 303 is fixedly connected to a gear 302 , which is meshed with a rack 301 , and the rack 301 is fixedly connected to the transverse slide 213 .
[0035] Valve 303 is used to control whether coolant enters and the coolant flow rate. When the transverse slide plate 213 slides, it drives the rack 301 to move laterally and meshes with the gear 302 to rotate. The rotation of the gear 302 can adjust the cooling flow rate in the valve 303, thereby realizing the linkage between the cooling range adjustment and the coolant flow adjustment.
[0036] Working principle:
[0037] According to the cooling range, the range of the cooling tube 201 is adjusted, and the motor 212 is started to drive the bidirectional threaded rod 210 to rotate, so that the threaded sleeves 211 are moved closer or farther away from each other, and then the second shaft 208 is moved closer or farther away from each other. When the second shaft 208 is moved closer to each other, the scissor plate 209 drives the first shaft 207 to move away from each other, and then the cooling tubes 201 are also moved away from each other, so that the cooling range of the cooling tube 201 is increased. At the same time, the motor 212 and the horizontal slide plate 213 will also slide horizontally, driving the rack 301 to slide horizontally, so that the gear 302 rotates, and the valve 303 is adjusted to increase the flow of coolant in the water inlet pipe 204, so as to maintain the cooling effect of the single cooling tube 201.
[0038] When the motor 212 rotates in the opposite direction, it drives the second shaft 208 to move away from each other. Driven by the scissor plate 209, the first shaft 207 moves closer to each other, and then the cooling pipe 201 also moves closer to each other. The motor 212 and the horizontal slide 213 move in the opposite direction, and the valve 303 is adjusted by the rack 301 and the gear 302 to reduce the cooling range of the cooling pipe 201 and reduce the coolant flow in the water inlet pipe 204, which can not only maintain the cooling effect of the cooling pipe 201, but also save energy.
[0039] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A chiller for laser cladding processing, comprising a square frame (100), wherein universal wheels (400) are installed at four corners of the square frame (100), characterized in that: A cooling mechanism is provided on the upper side of the frame (100), the cooling mechanism comprising cooling tubes (201) distributed at equal intervals, the number of the cooling tubes (201) being a cardinality, the front and rear ends of the cooling tubes (201) being fixedly connected to T-shaped tubes (202), telescopic tubes (203) being provided between adjacent T-shaped tubes (202), the two ends of the telescopic tubes (203) being fixedly connected to the T-shaped tubes (202), the outer ports of the T-shaped tubes (202) on both sides being closed, The lower end of the T-tube (202) is fixedly connected to a limiting block (206); a water inlet pipe (204) is inserted through the middle of the front side of the T-tube (202); a water outlet pipe (205) is inserted through the middle of the rear side of the T-tube (202); equidistantly distributed scissor-type telescopic components are provided at the bottom of the cooling pipe (201); a threaded component is provided at the lower side of the scissor-type telescopic component; a power component is provided at the front side of the threaded component; and a valve mechanism is provided on the water inlet pipe (204).
2. A chiller for laser cladding processing according to claim 1, characterized in that: The limiting block (206) in the middle is fixedly connected to the square frame (100), and the other limiting blocks (206) are slidably connected to the square frame (100) in a transverse direction.
3. The chiller for laser cladding processing according to claim 1, characterized in that: The scissor-type telescopic assembly includes a rotating shaft (207), wherein the rotating shaft (207) is fixedly connected to the middle part of the lower surface of the cooling tube (201), and the rotating shaft (207) is rotatably connected to two cross-distributed scissor plates (209). A rotating shaft (208) symmetrically distributed front and back is provided between the scissor-type telescopic assemblies, and the rotating shaft (208) is rotatably connected to the adjacent two ends of the scissor plates (209).
4. A chiller for laser cladding processing according to claim 3, characterized in that: The threaded assembly comprises a bidirectional threaded rod (210), both ends of which are threadedly connected to threaded sleeves (211), and the threaded sleeves (211) are fixedly connected to a second rotating shaft (208) on the same side.
5. A chiller for laser cladding processing according to claim 4, characterized in that: The power assembly comprises a motor (212), the output shaft of the motor (212) is fixedly connected to the bidirectional threaded rod (210), the motor (212) is fixedly connected to a transverse slide plate (213), and the transverse slide plate (213) is slidably connected to the frame (100).
6. A chiller for laser cladding processing according to claim 5, characterized in that: The valve mechanism comprises a valve (303), the valve (303) is connected in series to the middle part of the water inlet pipe (204), the bottom end of the control shaft of the valve (303) is fixedly connected to a gear (302), the gear (302) is meshed with a rack (301), and the rack (301) is fixedly connected to the transverse slide plate (213).
Citation Information
Patent Citations
Water chilling unit for laser cladding processing
CN215571520U