Full-automatic physical property detection sample preparation processing system

By designing a fully automatic physical performance testing and sample processing system, using components such as trimming modules, cutting modules, leveling modules and detection modules, the problems of low accuracy, poor stability and low operating efficiency in the existing system are solved, and the substrate is accurately cut off, stable processing and comprehensive quality inspection are achieved, and the overall performance and efficiency of the system are improved.

CN222812651UActive Publication Date: 2025-04-29ZEYI INTELLIGENT EQUIPMENT (GUANGDE) CO LTD
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Patent Information

Application Number
CN202420979301.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-07
Publication Date
2025-04-29
Estimated Expiration
2034-05-07

AI Technical Summary

Technical Problem

The existing physical performance testing and sample preparation and processing systems have problems such as low accuracy, poor stability and low operating efficiency, especially in terms of accurate fixed-length cutting and stable processing of the substrate, it is difficult to ensure consistency and accuracy.

Method used

A fully automatic physical performance testing and sample processing system is designed, including the main frame, substrate edge trimming module, cutting module, leveling module, driving module, conveying module, flip module and detection module. These modules realize fixed-length cutting, leveling processing, transmission and comprehensive quality inspection of the substrate through precise mechanical design and automated control.

Benefits of technology

The system ensures accurate cutting of the substrate through the cooperation of the trimming module and the cutting module, the transmission coordination of the leveling module ensures processing stability, and the comprehensive inspection of the inspection module ensures consistency of the sample quality. At the same time, the automated conveying module and reasonable wiring port design improve operational efficiency and resource utilization is also improved.

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Abstract

The utility model discloses a full-automatic physical property detection sample preparation processing system, which relates to the technical field of industrial equipment, ensures the processing precision and stability through the cooperative operation of a trimming module and a cutting module, can accurately cut off a substrate at fixed length, and improves the production efficiency. And meanwhile, the stability in the machining process is guaranteed through mutual transmission of the two leveling modules. The trimming detection module, the visual detection module and the thickness detection module are matched to comprehensively detect the quality of a sample and ensure that the sample meets the specification requirement, reprocessing and correction of the substrate are achieved through the design of the overturning module and the leveling module, meanwhile, the two sides of the substrate can be fully detected, and the resource utilization rate and the processing efficiency are improved. In conclusion, the system is excellent in machining precision, stability, quality guarantee and operation convenience, and reliable technical support is provided for physical property detection sample preparation.
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Description

Technical Field

[0001] The utility model belongs to the technical field of industrial equipment, and in particular relates to a full-automatic physical property detection sample preparation and processing system. Background Art

[0002] There are a series of challenges and limitations in the current physical properties testing sample preparation and processing system. Traditional processing systems often face problems such as low precision, poor stability, and low operating efficiency during the processing process. Among them, accurate fixed-length cutting and stable processing of the substrate is a key challenge. Existing processing equipment often cannot effectively guarantee the stability and consistency of the processing process, resulting in inconsistent sample sizes and reduced processing accuracy. In addition, comprehensive detection of sample quality is another problem faced by the current system. Traditional detection methods are often limited to the detection of some parameters and cannot fully evaluate the quality and performance of the sample.

[0003] In view of these problems, it is necessary to propose a new physical properties testing sample preparation processing system to improve processing accuracy, stability and efficiency, and realize comprehensive detection of sample quality. Such a system needs to have precise cutting capabilities, a stable processing platform, a scientific and reasonable detection module, and a convenient and efficient operation interface. By introducing advanced automation technology and intelligent control systems, various problems existing in the current processing system can be effectively solved, the quality and efficiency of sample processing can be improved, and more reliable technical support can be provided for physical properties testing.

[0004] In view of this, the present utility model is proposed. Utility Model Content

[0005] In order to solve the above technical problems, the basic concept of the technical solution adopted by the utility model is:

[0006] A fully automatic physical property testing sample preparation and processing system, comprising:

[0007] Main frame;

[0008] substrate

[0009] Trimming module;

[0010] The trimming module is installed on the inner wall of the main frame and is used for cutting the sides of the substrate at a fixed distance;

[0011] Cutting module;

[0012] The cutting module is arranged in the main frame and is fixedly connected to one side of the trimming module, and is used for the fixed-length cutting control of the substrate;

[0013] Two leveling modules;

[0014] The two leveling modules are symmetrically fixed on both sides of the main frame, and the two leveling modules are transmission-coordinated with each other;

[0015] Driver module;

[0016] The driving module is fixedly connected to one side of the main frame, and is used to engage and drive the leveling module on the same side to operate;

[0017] Conveying module;

[0018] The conveying module is arranged at one side of the main frame and is used for conveying the substrate;

[0019] Flip module;

[0020] The flip module is installed on the inner wall of the conveying module and is used for flipping control of the substrate on the surface of the conveying module;

[0021] Detection module;

[0022] The detection module is fixedly installed on both sides of the conveying module, and the conveying module is arranged through one side of the detection module. The detection module is fixedly connected to one side of the main frame and is used for specification detection of the substrate after processing;

[0023] Wiring port;

[0024] The wiring port is arranged at the bottom of the detection module.

[0025] Preferably, the two sides of the main frame are respectively fixedly connected with side plates and guard plates, and the opposite surfaces of the side plates and guard plates are jointly fixedly connected with a pedestal for cooperating with the trimming module and the cutting module to cut the substrate;

[0026] The surfaces of the side plates and the guard plates are both provided with material passing openings which are flush with the upper surface of the pedestal.

[0027] Preferably, the detection module comprises a detection chamber fixed to the conveying module and the main frame surface, and the inner wall of the detection chamber is provided with a trimming detection module, a visual detection module and two thickness detection modules;

[0028] The trimming detection module and the visual detection module are both arranged above the conveying module, and the thickness detection module is arranged at the upper and lower sides of the conveying module in an inclined manner.

[0029] Preferably, the trimming module comprises two positioning columns fixed to the inner wall of the main frame, a lifting frame is slidably arranged on the surfaces of the two positioning columns, a plurality of first hydraulic rods are fixed to the upper surface of the lifting frame, and the plurality of first hydraulic rods penetrate and are fixed to the upper surface of the main frame;

[0030] A sliding rod is fixedly passed through the inner wall of the lifting frame, two wheel frames are slidably passed through the surface of the sliding rod, a cutting wheel is arranged on the inner wall of the wheel frame, two threaded rods with opposite thread directions are respectively threadedly passed through the surfaces of the two wheel frames, and opposite ends of the two threaded rods are fixedly connected;

[0031] A stepping motor for driving two threaded rods to rotate is fixedly connected to one side of the lifting frame.

[0032] Preferably, the conveying module comprises two conveying racks fixed to the inner wall of the detection chamber, two conveying shafts are arranged at both ends of the two conveying racks, a plurality of conveying belts are arranged on the surfaces of the two conveying shafts, two positioning plates are arranged on the opposite surfaces of two adjacent conveying belts, the positioning plates are fixed on the surfaces of the corresponding conveying shafts, a plurality of inner racks for supporting the inner wall of the conveying belts are fixedly connected between the two conveying racks, and a plurality of slide bars are fixed on the upper surfaces of the plurality of inner racks;

[0033] The slide bar is fitted and slid on the inner wall of the conveyor belt, and a control motor driving the conveyor shaft is arranged at one end thereof, and the control motor is fixedly connected to the surface of a conveyor frame on one side.

[0034] Preferably, the cutting module includes a connecting plate fixed on one side of the lifting frame, a plurality of second hydraulic rods are fixedly connected through the surface of the connecting plate, the bottom ends of the plurality of second hydraulic rods are commonly fixedly connected with an adapter plate, a cutting knife is fixedly connected to the lower surface of the adapter plate, a plurality of positioning rods are fixedly connected to the upper surface of the adapter plate, and the plurality of positioning rods commonly penetrate and slide on the surface of the connecting plate.

[0035] Preferably, the flip module comprises a flip shaft that penetrates and rotates on the surfaces of the two conveying racks, a plurality of flip racks are fixedly connected to the surface of the flip shaft, and a plurality of electromagnets are fixed to the inner wall of the flip rack;

[0036] The flip module also includes a connecting frame fixed to one side of the corresponding conveying frame, one side of the connecting frame is fixedly connected to a power motor, the output shaft of the power motor is provided with a reducer, and the output shaft of the reducer is fixedly connected to one end of the flip shaft.

[0037] Preferably, the driving module includes a transmission fixed to one side of the main frame, the upper surface of the transmission is fixedly connected to a driver for providing power, and the output shaft of the transmission is fixedly connected to a driving gear for driving the leveling module to rotate.

[0038] Preferably, the leveling module includes two tensioning frames fixed on one side of the main frame, two pressure rollers are arranged between the two tensioning frames for rotating together, one end of the two pressure rollers is fixedly connected with mutually meshing synchronous gears, one end of the two pressure rollers corresponding to the two leveling modules are fixed with transmission wheels, and the two transmission wheels are connected by belt drive.

[0039] Beneficial effects:

[0040] This solution has several significant benefits: First, it ensures processing accuracy and stability. Through the coordinated operation of the trimming module and the cutting module, the substrate can be accurately cut to a fixed length, and the mutual transmission of the two leveling modules ensures the stability of the processing process, ensuring the accuracy and reliability of the sample preparation process. Secondly, the system is designed with scientific and reasonable detection modules, including the trimming detection module, the visual detection module and the thickness detection module, which can comprehensively detect the quality of the sample and ensure that the sample meets the specification requirements. In addition, the system is convenient and efficient to operate. The automated conveying module and the reasonably set wiring ports make the processing process smoother and improve the operating efficiency. Finally, the system also has the advantage of high resource utilization. The design of the flip module and the leveling module enables the substrate to be reprocessed and corrected in time, and both sides of the substrate can be effectively and fully detected, which improves resource utilization and processing efficiency. In summary, the system performs well in processing accuracy, stability, quality assurance, operation convenience and resource utilization, providing reliable technical support for physical property testing and sample preparation.

[0041] The specific implementation of the utility model is further described in detail below with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0042] In the attached picture:

[0043] Figure 1 It is a three-dimensional structural schematic diagram of the present invention;

[0044] Figure 2 It is a schematic diagram of the structure of the cooperation between the conveying module and the turnover module of the present invention;

[0045] Figure 3 It is a three-dimensional structural schematic diagram of the turning frame of the present invention;

[0046] Figure 4 This is a schematic diagram of the structure of the driving module and the leveling module of the present invention being installed in coordination;

[0047] Figure 5 It is a schematic cross-sectional structure diagram of the three-dimensional main frame of the present invention;

[0048] Figure 6 It is a three-dimensional structural schematic diagram of the detection module of the present invention;

[0049] Figure 7 It is a three-dimensional structural schematic diagram of the trimming module of the present invention;

[0050] Figure 8 It is a three-dimensional structural schematic diagram of the cutting module of the present invention.

[0051] In the figure: 1. main frame; 2. detection module; 21. detection chamber; 22. thickness detection module; 23. trimming detection module; 24. visual detection module; 3. conveying module; 31. conveying frame; 32. inner frame; 33. conveying shaft; 34. positioning plate; 35. conveyor belt; 36. slide bar; 37. control motor; 4. flip module; 41. flip shaft; 42. reducer; 43. power motor; 44. flip frame; 45. connecting frame; 5. driving module; 51. transmission; 52. driver; 53. driving gear; 6. Wiring port; 7. Leveling module; 71. Tensioning frame; 72. Pressure roller; 73. Synchronous gear; 74. Transmission wheel; 8. Trimming module; 81. Lifting frame; 82. Slide rod; 83. Wheel frame; 84. Cutting wheel; 85. First hydraulic rod; 86. Stepper motor; 87. Threaded rod; 88. Positioning column; 9. Cutting module; 91. Connecting plate; 92. Second hydraulic rod; 93. Adapter plate; 94. Cutting knife; 95. Positioning rod; 10. Base plate; 11. Electromagnet; 12. Side plate; 13. Guard plate; 14. Base. DETAILED DESCRIPTION

[0052] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. The following embodiments are used to illustrate the utility model.

[0053] like Figures 1 to 8 As shown, a fully automatic physical property testing sample preparation system comprises:

[0054] Main frame 1;

[0055] Substrate 10

[0056] Trimming module 8;

[0057] The trimming module 8 is installed on the inner wall of the main frame 1 and is used for cutting the sides of the substrate 10 at a fixed distance;

[0058] Cutting module 9;

[0059] The cutting module 9 is disposed in the main frame 1 and is fixedly connected to one side of the trimming module 8 for controlling the fixed-length cutting of the substrate 10;

[0060] Two leveling modules 7;

[0061] The two leveling modules 7 are symmetrically fixed on both sides of the main frame 1, and the two leveling modules 7 are in transmission cooperation with each other;

[0062] Driver module 5;

[0063] The driving module 5 is fixedly connected to one side of the main frame 1, and is used to engage and drive the leveling module 7 on the same side to operate;

[0064] Conveying module 3;

[0065] The conveying module 3 is disposed on one side of the main frame 1 and is used for conveying the substrate 10;

[0066] Flip module 4;

[0067] The flip module 4 is installed on the inner wall of the conveying module 3 and is used for flipping control of the substrate 10 on the surface of the conveying module 3;

[0068] Detection module 2;

[0069] The detection module 2 is fixedly installed on both sides of the conveying module 3, and the conveying module 3 is arranged through one side of the detection module 2. The detection module 2 is fixedly connected to one side of the main frame 1, and is used for specification detection of the substrate 10 after processing;

[0070] Connection port 6;

[0071] The wiring port 6 is disposed at the bottom of the detection module 2 .

[0072] The trimming module 8 can perform side cutting of the substrate 10 at a fixed distance to ensure that the edges of the substrate 10 are neat. The cutting module 9 can control the fixed-length cutting of the substrate 10 to ensure the consistency of the sample size. The two leveling modules 7 can level the substrate 10 to ensure its surface flatness. The driving module 5 can control the operation of the leveling module 7 to ensure that the processing process is stable and reliable. The conveying module 3 can transfer the processed substrate 10 to the specified position to realize the automation of the processing flow. The flipping module 4 can control the flipping of the substrate 10 to facilitate reprocessing or testing. The detection module 2 can perform various tests on the sample such as thickness, trimming and surface quality to ensure that the sample quality meets the specification requirements.

[0073] The trimming and cutting functions ensure the consistency of the sample size, and the leveling function ensures the surface flatness, thereby improving the processing accuracy. The transmission module controls the operation of the leveling module 7 to ensure the stability and reliability of the processing process. The detection module 2 can perform multi-faceted quality inspections on the sample to ensure that the sample quality meets the specification requirements. The conveying module 3 realizes the automation of the processing flow, making the operation more convenient and efficient, and improving the processing efficiency. The design of the flip module 4 and the leveling module 7 enables the substrate 10 to be reprocessed and corrected in a timely manner, improving resource utilization and processing efficiency.

[0074] In summary, this solution has multiple functions, which can bring benefits such as improved processing accuracy, enhanced processing stability, comprehensive quality inspection, convenient and efficient operation, and high resource utilization, providing reliable technical support for sample preparation for physical property testing.

[0075] Specifically, Figure 5 As shown: the two sides of the main frame 1 are respectively fixedly connected with side plates 12 and guard plates 13, and the opposite surfaces of the side plates 12 and guard plates 13 are jointly fixedly connected with a stand 14 for cooperating with the trimming module 8 and the cutting module 9 to cut the substrate 10;

[0076] The surfaces of the side plate 12 and the guard plate 13 are both provided with a material passing opening flush with the upper surface of the pedestal 14 .

[0077] The pedestal 14 can support the substrate 10 so that the side plates 12 and the guard plates 13 can be supported. Meanwhile, the pedestal 14 can cooperate with the cutting wheel 84 and the cutting knife 94 to cut the substrate 10, thus achieving a good supporting effect.

[0078] Specifically, Figure 1 As shown: the detection module 2 includes a detection chamber 21 fixed to the conveying module 3 and the surface of the main frame 1, and the inner wall of the detection chamber 21 is provided with a trimming detection module 23, a visual detection module 24 and two thickness detection modules 22;

[0079] The trimming detection module 23 and the visual detection module 24 are both arranged above the conveying module 3 , and the thickness detection module 22 is arranged at the upper and lower sides of the conveying module 3 in an inclined manner.

[0080] The trimming detection module 23 includes but is not limited to the following implementations:

[0081] High-precision detection of the sample edge can be achieved using optical sensors. Optical sensors can detect the shape, flatness and smoothness of the edge by light reflection or transmission.

[0082] With the help of cameras and image processing technology, real-time imaging and analysis of the sample edge can be achieved. The visual system can provide rich edge information, including shape, flatness, and smoothness.

[0083] Ultrasonic sensors can detect the shape and distance of edges by the reflection of ultrasonic waves. It has the advantages of non-contact detection, high precision and high sensitivity.

[0084] Meanwhile, the thickness detection module 22 includes a laser distance measuring sensor, which can calculate the thickness of the sample by measuring the time or phase difference from the laser beam to the sample surface.

[0085] Specifically, Figure 7As shown: the trimming module 8 includes two positioning columns 88 fixed to the inner wall of the main frame 1, and the surfaces of the two positioning columns 88 are slidably provided with a lifting frame 81, and the upper surface of the lifting frame 81 is fixed with a plurality of first hydraulic rods 85, and the plurality of first hydraulic rods 85 penetrate and are fixed to the upper surface of the main frame 1;

[0086] A slide bar 82 is fixedly passed through the inner wall of the lifting frame 81, and two wheel frames 83 are slidably passed through the surface of the slide bar 82. A cutting wheel 84 is arranged on the inner wall of the wheel frame 83. Two threaded rods 87 with opposite thread directions are respectively threadedly passed through the surfaces of the two wheel frames 83, and opposite ends of the two threaded rods 87 are fixedly connected;

[0087] A stepping motor 86 for driving two threaded rods 87 to rotate is fixedly connected to one side of the lifting frame 81 .

[0088] Specifically, Figure 2 As shown: the conveying module 3 includes two conveying racks 31 fixed to the inner wall of the detection chamber 21, two conveying shafts 33 are arranged at both ends of the two conveying racks 31, and a plurality of conveying belts 35 are arranged on the surfaces of the two conveying shafts 33. Two positioning plates 34 are arranged on the opposite surfaces of two adjacent conveying belts 35, and the positioning plates 34 are fixed on the surfaces of the corresponding conveying shafts 33. A plurality of inner racks 32 for supporting the inner wall of the conveying belt 35 are fixedly connected between the two conveying racks 31, and a plurality of slide bars 36 are fixed on the upper surfaces of the plurality of inner racks 32.

[0089] The slide bar 36 slides on the inner wall of the conveyor belt 35 , and a control motor 37 for driving the conveyor shaft 33 is disposed at one end thereof. The control motor 37 is fixedly connected to the surface of the conveyor frame 31 on one side.

[0090] By providing the slide bar 36 , the slide bar 36 is supported by the inner frame 32 , so that the conveyor belt 35 can be supported, so that the conveyor belt 35 has a better load-bearing effect on the substrate 10 during large-span transmission.

[0091] Specifically, Figure 7 and Figure 8 As shown: the cutting module 9 includes a connecting plate 91 fixed on one side of the lifting frame 81, a plurality of second hydraulic rods 92 are fixedly connected through the surface of the connecting plate 91, the bottom ends of the plurality of second hydraulic rods 92 are commonly fixedly connected with an adapter plate 93, a cutting knife 94 is fixedly connected to the lower surface of the adapter plate 93, a plurality of positioning rods 95 are fixedly connected to the upper surface of the adapter plate 93, and the plurality of positioning rods 95 are commonly penetrated and slid on the surface of the connecting plate 91.

[0092] The positioning rod 95 can enhance the stability of the lifting and lowering movement of the adapter plate 93. When the adapter plate 93 presses down the cutting knife 94 on the lower surface, a relatively stable vertical cutting can be completed without deflection.

[0093] Specifically, Figure 2 As shown: the flip module 4 includes a flip shaft 41 that penetrates and rotates on the surfaces of the two conveying racks 31, and the surface of the flip shaft 41 is fixedly connected to a plurality of flip racks 44, and the inner wall of the flip rack 44 is fixed with a plurality of electromagnets 11;

[0094] The flip module 4 also includes a connecting frame 45 fixed to one side of the corresponding conveying frame 31, and a power motor 43 is fixedly connected to one side of the connecting frame 45. The output shaft of the power motor 43 is provided with a reducer 42, and the output shaft of the reducer 42 is fixedly connected to one end of the flip shaft 41.

[0095] The flip frame 44 can be located in the conveying module 3, and it can place and flip the substrate 10 well. The shape design can ensure that the substrate 10 is placed flat to a certain extent when flipping, and it is not easy to be misplaced or deflected. With the adsorption of the electromagnet 11, its placement is more stable, and the placement position is guaranteed to facilitate subsequent inspection and reprocessing operations.

[0096] Specifically, Figure 4 As shown: the driving module 5 includes a transmission 51 fixed to one side of the main frame 1, the upper surface of the transmission 51 is fixedly connected to a driver 52 for providing power, and the output shaft of the transmission 51 is fixedly connected to a driving gear 53 for driving the leveling module 7 to rotate.

[0097] The transmission 51 of the driving module 5 can change the power of the driver 52 so that the transmission speed of the leveling module 7 to the substrate 10 can be changed.

[0098] Specifically, Figure 4 As shown: the leveling module 7 includes two tensioning frames 71 fixed on one side of the main frame 1, and two pressure rollers 72 are arranged between the two tensioning frames 71 for common rotation. One end of the two pressure rollers 72 is fixedly connected with mutually meshing synchronous gears 73, and one end of the two pressure rollers 72 corresponding to the two leveling modules 7 is fixed with a transmission wheel 74, and the two transmission wheels 74 are connected by belt transmission.

[0099] The pressure rollers 72 are attached to the surface of the substrate 10 , and the pressure of the two pressure rollers 72 is adjusted by the tensioning frame 71 so that the pressure rollers 72 can tightly clamp the substrate 10 for transmission and level the surface of the substrate 10 to a certain extent.

[0100] When in use, by placing the substrate 10 at the position of the leveling module 7 on one side of the main frame 1, the driver 52 drives the transmission 51 to rotate the driving gear 53, and the driving gear 53 rotates with the corresponding synchronous gear 73, and the two synchronous gears 73 are engaged and drive the two pressing rollers 72 to rotate in opposite directions, and the substrate 10 is pressed and held, and the substrate 10 enters the main frame 1 during the pressing process, at this time, the stepper motor 86 drives the two threaded rods 87 to rotate, and the two wheel frames 83 slide on the surface of the slide bar 82 under the drive of the threaded rod 87, so that the two wheel frames 83 carry the two cutting wheels 84 to the specified spacing respectively, and then the first hydraulic rod 85 is started, and the lifting frame 81 is pressed down at the specified position of the substrate 10, and the lifting frame 81 moves downward with the slide bar 82 and the wheel frame 83 until the cutting wheel 84 is located on the upper surface of the pedestal 14 to cut the substrate 10, and the substrate 10 is leveled and transported at the same time by the two leveling modules 7, and sufficient driving force is maintained to achieve cutting at the specified spacing on both sides of the substrate 10;

[0101] At the same time, when necessary, the first hydraulic rod 85 is in a retracted reset state or in an extended state, and by starting a plurality of second hydraulic rods 92, the second hydraulic rods 92 press down the adapter plate 93 and the cutting knife 94 under the support of the connecting plate 91. During this process, the adapter plate 93 slides on the surface of the connecting plate 91 with the positioning rod 95 on the surface, keeping the cutting knife 94 in a stable downward cutting state without deflection, so that the cutting wheel 84 can perform a fixed-length cutting control after cutting, and realize cutting a suitable sample from the substrate 10;

[0102] After the sample is cut, when it passes through the detection chamber 21 of the detection module 2, the two thickness detection modules 22 are first used to detect the thickness of the substrate 10 and the sample, and then the cutting edge detection module 2 is used to detect whether the cutting edge is straight and meets the standard specifications. Finally, the visual detection module 2 is used to detect the surface.

[0103] When the substrate 10 or the sample has been inspected on one side, it is transferred to the specified position on the surface of the conveyor belt 35 of the conveying module 3, and the power motor 43 of the flip module 4 drives the flip shaft 41 to start rotating through the reducer 42, so that the flip shaft 41 starts to deflect with the flip frame 44 until the flip frame 44 flips with the substrate 10 during the deflection process. During the flipping process, the electromagnet 11 is started to make the flip frame 44 adsorb the substrate 10 to improve the stability and safety of the flipping. After the flipping is completed, the conveying module 3 starts to rotate and transfer in the opposite direction, so that the substrate 10 returns to the detection module 2 for secondary inspection. If the surface is not straight enough or there is a defect at the cutting edge, it re-enters the main frame 1 for corresponding trimming processing or is further leveled by the leveling module 7 before discharging.

[0104] It enables the machine to be inspected after the initial processing and then undergo secondary inspection and reprocessing, thus ensuring the stability of the sample processing specifications.

[0105] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A fully automatic physical property testing sample preparation system, characterized in that: include: Main frame (1); Substrate(10) Trimming module (8); The trimming module (8) is installed on the inner wall of the main frame (1) and is used for cutting the sides of the substrate (10) at a fixed distance. Cutting module (9); The cutting module (9) is arranged inside the main frame (1), and the cutting module (9) is fixedly connected to one side of the trimming module (8) and is used for controlling the fixed-length cutting of the substrate (10); Two leveling modules (7); The two leveling modules (7) are symmetrically fixed on both sides of the main frame (1), and the two leveling modules (7) are in transmission cooperation with each other; Driver module (5); The driving module (5) is fixedly connected to one side of the main frame (1), and the driving module (5) is used to engage and drive the leveling module (7) on the same side to operate; Conveying module (3); The conveying module (3) is arranged on one side of the main frame (1) and is used for conveying the substrate (10); Flip module (4); The flip module (4) is installed on the inner wall of the conveying module (3) and is used for flipping control of the substrate (10) on the surface of the conveying module (3); Detection module (2); The detection module (2) is fixedly mounted on both sides of the conveying module (3), and the conveying module (3) is arranged through one side of the detection module (2); the detection module (2) is fixedly connected to one side of the main frame (1) and is used for specification detection of the substrate (10) after processing; Wiring port (6); The wiring port (6) is arranged at the bottom of the detection module (2).

2. A fully automatic physical property testing sample preparation system according to claim 1, characterized in that: Side panels (12) and guard panels (13) are fixedly connected to the two sides of the main frame (1), and opposite surfaces of the side panels (12) and guard panels (13) are fixedly connected to a pedestal (14) for cooperating with the trimming module (8) and the cutting module (9) to cut the substrate (10); The surfaces of the side plate (12) and the guard plate (13) are both provided with a material passing opening which is flush with the upper surface of the pedestal (14).

3. The fully automatic physical property testing sample preparation system according to claim 1, characterized in that: The detection module (2) comprises a detection chamber (21) fixed to the conveying module (3) and the surface of the main frame (1), and the inner wall of the detection chamber (21) is provided with a trimming detection module (23), a visual detection module (24) and two thickness detection modules (22); The trimming detection module (23) and the visual detection module (24) are both arranged above the conveying module (3), and the thickness detection module (22) is arranged at an angle on the upper and lower sides of the conveying module (3).

4. The fully automatic physical property testing sample preparation system according to claim 1, characterized in that: The trimming module (8) comprises two positioning columns (88) fixed to the inner wall of the main frame (1), a lifting frame (81) is slidably arranged on the surfaces of the two positioning columns (88), a plurality of first hydraulic rods (85) are fixed to the upper surface of the lifting frame (81), and the plurality of first hydraulic rods (85) are penetrated and fixed to the upper surface of the main frame (1); A slide bar (82) is fixedly passed through the inner wall of the lifting frame (81), two wheel frames (83) are slidably passed through the surface of the slide bar (82), a cutting wheel (84) is arranged on the inner wall of the wheel frame (83), two threaded rods (87) with opposite thread directions are respectively threadedly passed through the surfaces of the two wheel frames (83), and opposite ends of the two threaded rods (87) are fixedly connected; A stepping motor (86) for driving two threaded rods (87) to rotate is fixedly connected to one side of the lifting frame (81).

5. The fully automatic physical property testing sample preparation system according to claim 3, characterized in that: The conveying module (3) comprises two conveying racks (31) fixed on the inner wall of the detection chamber (21), two conveying shafts (33) are arranged at both ends of the two conveying racks (31), a plurality of conveying belts (35) are arranged on the surfaces of the two conveying shafts (33), two positioning plates (34) are arranged on the opposite surfaces of two adjacent conveying belts (35), the positioning plates (34) are fixed on the surfaces of the corresponding conveying shafts (33), a plurality of inner racks (32) for supporting the inner wall of the conveying belt (35) are fixedly connected between the two conveying racks (31), and a plurality of slide bars (36) are fixed on the upper surfaces of the plurality of inner racks (32); The slide bar (36) slides in close contact with the inner wall of the conveyor belt (35), and a control motor (37) for driving the conveyor shaft (33) is provided at one end thereof, and the control motor (37) is fixedly connected to the surface of a conveyor frame (31) on one side.

6. A fully automatic physical property testing sample preparation system according to claim 4, characterized in that: The cutting module (9) comprises a connecting plate (91) fixed on one side of the lifting frame (81), a plurality of second hydraulic rods (92) are fixedly connected through the surface of the connecting plate (91), the bottom ends of the plurality of second hydraulic rods (92) are fixedly connected to an adapter plate (93), a cutting knife (94) is fixedly connected to the lower surface of the adapter plate (93), a plurality of positioning rods (95) are fixedly connected to the upper surface of the adapter plate (93), and the plurality of positioning rods (95) are jointly penetrated and slid on the surface of the connecting plate (91).

7. The fully automatic physical property testing sample preparation system according to claim 5, characterized in that: The flip module (4) comprises a flip shaft (41) which penetrates and rotates on the surfaces of two conveying racks (31); a plurality of flip racks (44) are fixedly connected to the surface of the flip shaft (41); and a plurality of electromagnets (11) are fixed to the inner wall of the flip rack (44); The flip module (4) further comprises a connecting frame (45) fixed to one side of the corresponding conveying frame (31), one side of the connecting frame (45) is fixedly connected to a power motor (43), the output shaft of the power motor (43) is provided with a reducer (42), and the output shaft of the reducer (42) is fixedly connected to one end of the flip shaft (41).

8. The fully automatic physical property testing sample preparation system according to claim 1, characterized in that: The driving module (5) comprises a transmission (51) fixed to one side of the main frame (1); a driver (52) for providing power is fixedly connected to the upper surface of the transmission (51); and an output shaft of the transmission (51) is fixedly connected to a driving gear (53) for driving the leveling module (7) to rotate.

9. The fully automatic physical property testing sample preparation system according to claim 1, characterized in that: The leveling module (7) comprises two tensioning frames (71) fixed on one side of the main frame (1); two pressure rollers (72) are arranged between the two tensioning frames (71) for common rotation; one end of the two pressure rollers (72) is fixedly connected with mutually meshing synchronous gears (73); one end of the two pressure rollers (72) corresponding to the two leveling modules (7) is fixed with a transmission wheel (74); and the two transmission wheels (74) are connected via a belt transmission.