Quantitative adding and mixing device for additive
By designing a quantitative additive and mixing device including an evacuation structure, the problem of the premixing effect of liquid materials relying on a single structure jet device in the prior art is solved, and better premixing effect and mixing uniformity are achieved.
Patent Information
- Application Number
- CN202421045614.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-05-14
AI Technical Summary
In the prior art, the premix effect of liquid materials relying entirely on a single structure jet device is not ideal, resulting in heavy load on the jet device and uneven mixing effect.
A quantitative additive addition and mixing device including a storage body, a material pipe, a delivery pump, a static mixer and an evacuation structure is designed. The evacuation structure forms a bent channel through the inner shell and the partition body, and the liquid materials constantly impact and mix each other during the flow process to achieve the premix effect.
By providing a hollow inner shell and separator on one side of the static mixer, the liquid material forms a serpentine curved flow trajectory during the flow process, achieving a better premix effect, reducing the burden on the static mixer and improving mixing uniformity.
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Figure CN222816749U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of chemical production, in particular to a quantitative adding and mixing device for additives. Background Art
[0002] Additives are mostly formed by a mixture of liquid and solid. The amount of liquid added needs to be adjusted according to the ratio. The liquid is sent into the tank and stirred to achieve mixing, and then a pump is used to discharge the mixed liquid.
[0003] The prior art discloses a combined powdered flocculating agent quantitative addition and dispersion mixing system (CN201910367942.6), which includes a mixing and stirring barrel, a jet mixing device, a stirring and dispersing device, an agent storage system, an agent quantitative conveying and addition system, and a PLC intelligent control system.
[0004] Among them, the prior art proposes to promote premixing by guiding the liquid through a jet device to reduce the burden of subsequent mixing, and the premixing effect is completely dependent on the jet device, which results in a strong dependence on the jet device and a heavy load on the jet device. If multiple liquids can be premixed before being sent into the jet device so that the multiple liquids collide with each other first and have a certain degree of uniformity before entering the jet device, the load of the jet device can be reduced and the mixing effect can be guaranteed.
[0005] To this end, we propose a quantitative addition and mixing device for additives. Utility Model Content
[0006] The utility model mainly solves the technical problem that the premixing effect of the liquid materials completely relying on a single structure is not ideal, and provides a quantitative adding and mixing device for additives.
[0007] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme, a quantitative addition and mixing device of additives, comprising:
[0008] A storage body, which is used to store raw materials and has a sealed tank-like structure;
[0009] A material pipe, which is fixedly mounted on the outer wall of the storage body and is used to feed the raw materials;
[0010] A delivery pump, fixedly arranged on one side of the storage body and connected to the storage body chamber and used for discharging materials;
[0011] Static mixer, which is fixedly installed in the storage cavity and is used for mixing multiple materials;
[0012] An evacuation structure is arranged in the cavity of the storage body and is used for premixing materials. The evacuation structure includes an inner shell and a separator. The inner shell is fixedly connected to the storage body. The inner shell has a chamber. A plurality of separators are arranged in the cavity of the inner shell. The plurality of separators divide the chamber of the inner shell into mutually connected bending channels. The static mixer is mutually connected with the chamber of the inner shell. The material pipe and the static mixer are respectively arranged on both sides of the inner shell.
[0013] As a preferred embodiment of the utility model, the evacuation structure also includes a premixing chamber, the top surface of the inner shell is provided with a premixing chamber, the inner shell forms a chamber for premixing through the premixing chamber, the material pipe and the premixing chamber are connected to each other, and the static mixer is connected to the premixing chamber through a pipeline.
[0014] As a preferred embodiment of the present invention, the evacuation structure further comprises a mounting hole, a mounting hole communicating with the premixing chamber is provided on one side of the inner shell, and the material pipe extends through the mounting hole into the premixing chamber.
[0015] As a preferred embodiment of the present invention, a sealing cover is provided on the top surface of the inner shell, a rubber ring is provided on the bottom of the sealing cover, and the sealing cover is locked with the inner shell by bolts to seal the premixing chamber.
[0016] As a preferred embodiment of the present invention, the inner shell is a rectangular block structure, the premixing chamber is a rectangular groove, the separator forms a rectangular plate structure, the separator is as wide as the premixing chamber, and the height of the separator is less than the height of the premixing chamber.
[0017] As a preferred embodiment of the utility model, the inner bottom surface and the inner top surface of the inner shell are both provided with the same separators, and two adjacent separators are respectively fixedly connected to the bottom surface of the inner shell and the sealing cover on the top of the inner shell, and multiple separators divide the premixing chamber into a serpentine curved flow channel.
[0018] As a preferred embodiment of the utility model, the evacuation structure also includes a first flow guide and a second flow guide, and the wall surface of each partition is fixedly connected to a plurality of identical first flow guides and second flow guides, which can directly cut and guide the flow.
[0019] As a preferred embodiment of the present invention, the first guide body and the second guide body form a rectangular rod structure, the first guide body and the second guide body are symmetrically arranged and distributed in an eight-shaped shape, the first guide body is equal in height to the second guide body, and the height of the first guide body is the same as the gap between two adjacent separators.
[0020] Beneficial Effects
[0021] The utility model provides a quantitative adding and mixing device for additives. It has the following beneficial effects:
[0022] 1. A quantitative addition and mixing device for additives, by arranging a hollow inner shell on one side of the static mixer, the liquid material fed into the storage body through the material pipe needs to pass through the chamber of the inner shell to enter the feed port of the static mixer, and when the material flows from the chamber of the inner shell to the chamber of the static mixer, the material is guided and separated by a plurality of partitions alternately distributed up and down, and the material continuously alternates from top to bottom and from bottom to top to form a serpentine curved flow trajectory, so that in the process of the liquid flowing through the chamber of the inner shell into the cavity of the static mixer, the liquid continuously impacts and mixes with each other to achieve a premixing effect, and the material discharged from the rightmost side of the partition is fed into the static mixer to be guided and mixed again, thereby achieving full and uniform mixing of the material, improving the mixing effect, reducing the burden on the static mixer, and reducing the phenomenon of uneven mixing that completely relies on the static mixer.
[0023] 2. The quantitative addition and mixing device of the additive forms a cavity structure in the inner shell for the flow and premixing of materials by opening a premixing cavity, and the installation hole is provided to facilitate the installation of the material pipe and the delivery of the material into the premixing cavity.
[0024] 3. This device for quantitatively adding and mixing additives can cut and disperse the material on one side of the separator by setting a first fluid guide and a second fluid guide. The first fluid guide and the second fluid guide are distributed in an eight-shaped shape. The symmetrically arranged first fluid guide and the second fluid guide are a group, and several groups can be arranged on one side of the separator. In the process of the material flowing from one side of the separator, the material is guided and the cutting effect is increased, thereby promoting continuous impact mixing of the material during the flow process and improving the premixing effect.
[0025] 4. The quantitative addition and mixing device of the additive has a top cover on the top of the storage body, which is locked and fixed to the storage body by fasteners. The fasteners include bolts but are not limited to bolts. Of course, a sealing ring should also be provided at the bottom of the top cover to ensure the sealing effect. By providing a detachable top cover, it is convenient to clean and maintain the internal structure of the storage body, which is convenient for later maintenance operations. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is an overall stereogram of the utility model;
[0027] Figure 2 This is a schematic diagram of the internal structure of the storage body of the utility model;
[0028] Figure 3 It is a horizontal cutaway schematic diagram of the inner shell of the utility model;
[0029] Figure 4 This is a schematic diagram of the installation of the separator and the inner shell of the utility model;
[0030] Figure 5This is a three-dimensional diagram of the separation of the utility model;
[0031] Figure 6 This is a transverse cross-sectional view of the inner shell.
[0032] Legend: 10, storage body; 11, material pipe; 12, delivery pump; 13, static mixer; 20, inner shell; 21, premixing chamber; 22, mounting hole; 30, separator; 31, first flow guide body; 32, second flow guide body. DETAILED DESCRIPTION
[0033] A quantitative adding and mixing device for additives, such as Figure 1 As shown, including:
[0034] The storage body 10 is used to store raw materials and is in a sealed tank-like structure;
[0035] A material pipe 11, fixedly mounted on the outer wall of the storage body 10 and used to feed the raw materials, and at least two material pipes 11 are provided for filling two different raw materials;
[0036] The delivery pump 12 is fixedly arranged on one side of the storage body 10 and communicated with the chamber of the storage body 10 and is used to discharge the material. The delivery pump 12 is a diaphragm pump with a metering function, and cooperates with a control board connected to the static mixer 13 by electrical signals to achieve quantitative and accurate material discharge and thus accurate proportioning; the output end of the delivery pump 12 should also be provided with another storage container for loading the quantitatively discharged raw materials. The delivery pump 12 is a technology disclosed in the prior art, and its specific model and specifications are not limited too much here;
[0037] The static mixer 13 is fixedly installed in the cavity of the storage body 10 and is used for mixing multiple materials. The storage body 10 can be a double-layer structure, and the two-layer structure can enhance the thermal insulation effect. The static mixer 13 can adopt an existing disclosed model, such as the types and models detailed in the publication number (CN113477115A), which will not be repeated here.
[0038] The evacuation structure is arranged in the cavity of the storage body 10 and is used for premixing the materials. The evacuation structure includes an inner shell 20 and a separator 30. The inner shell 20 is fixedly connected to the storage body 10. The inner shell 20 has a chamber. A plurality of separators 30 are arranged in the cavity of the inner shell 20. The plurality of separators 30 separate the chamber of the inner shell 20 to form mutually connected bending channels. The static mixer 13 is mutually connected with the chamber of the inner shell 20. The material pipe 11 and the static mixer 13 are respectively arranged on both sides of the inner shell 20. The inner bottom surface and the inner top surface of the inner shell 20 are both provided with the same separator 30, and the two adjacent separators 30 are respectively fixedly connected to the bottom surface of the inner shell 20 and the sealing cover on the top of the inner shell 20, and the plurality of separators 30 separate the premixing chamber 21 into a serpentine curved flow channel, and the separator 30 forms a rectangular plate structure, and the separator 30 is equal to the premixing chamber 21 in width, and the height of the separator 30 is less than the height of the premixing chamber 21. The design that the height of the separator 30 is lower than the premixing chamber 21 can make the separator 30 and the inner shell A gap is left between the top surface and the bottom surface of 20 for the material to flow from one side of the partition 30 to the other side. In the present embodiment, a hollow inner shell 20 is provided on one side of the static mixer 13. The liquid material fed into the storage body 10 through the material pipe 11 needs to pass through the chamber of the inner shell 20 before entering the feed port of the static mixer 13. When the material flows from the chamber of the inner shell 20 to the chamber of the static mixer 13, the material is guided and separated by a plurality of partitions 30 alternately distributed up and down. The material continuously alternates from top to bottom and from bottom to top to form a serpentine curved flow trajectory, so that in the process of the liquid flowing through the chamber of the inner shell 20 into the chamber of the static mixer 13, the liquid continuously impacts and mixes with each other to achieve the effect of premixing. The material discharged from the rightmost side of the partition 30 is fed into the static mixer 13 to be guided and mixed again, so as to achieve full and uniform mixing of the material, improve the mixing effect, reduce the burden of the static mixer 13, and reduce the phenomenon of uneven mixing due to complete reliance on the static mixer 13.
[0039] It should be noted that the storage body 10 forms a tank body with an opening at the top, and a top cover is provided on the top of the storage body 10. The top cover is locked and fixed to the storage body 10 by fasteners. The fasteners include bolts but are not limited to bolts. Of course, a sealing ring should also be provided at the bottom of the top cover to ensure the sealing effect. By providing a detachable top cover, it is possible to facilitate the cleaning and maintenance of the internal structure of the storage body 10, which is convenient for subsequent maintenance operations.
[0040] like Figure 3 The evacuation structure also includes a premixing chamber 21. The premixing chamber 21 is opened on the top surface of the inner shell 20. The inner shell 20 forms a chamber for premixing through the premixing chamber 21. The material pipe 11 is connected to the premixing chamber 21. The static mixer 13 is connected to the premixing chamber 21 through a pipeline. By opening the premixing chamber 21, the inner shell 20 forms a cavity structure for the flow and premixing of materials.
[0041] like Figure 3 As shown, the evacuation structure also includes a mounting hole 22. A mounting hole 22 connected to the premixing chamber 21 is provided on one side of the inner shell 20. The material pipe 11 extends into the premixing chamber 21 through the mounting hole 22. A sealing cover is provided on the top surface of the inner shell 20. A rubber ring is provided at the bottom of the sealing cover. The sealing cover is locked with the inner shell 20 by bolts and seals the premixing chamber 21. The inner shell 20 is a rectangular block structure, and the premixing chamber 21 is a rectangular groove. The mounting hole 22 is provided to facilitate the installation of the material pipe 11 and the delivery of materials into the premixing chamber 21. The material pipe 11 is fixedly connected to the inner wall of the mounting hole 22, and welding can be used to ensure sealing.
[0042] like Figure 5 and Figure 6 As shown, the evacuation structure also includes a first flow guide 31 and a second flow guide 32. The wall surface of each separator 30 is fixedly connected to a plurality of identical first flow guides 31 and second flow guides 32. The first flow guides 31 and the second flow guides 32 can directly cut and guide the flow. The first flow guides 31 and the second flow guides 32 form a rectangular rod structure. The first flow guides 31 and the second flow guides 32 are symmetrically arranged and distributed in an "eight" shape. The first flow guide 31 and the second flow guide 32 are of the same height. The height of the first flow guide 31 is the same as the gap between two adjacent separators 30. As a supplement to the above scheme, by arranging the first flow guide 31 and the second flow guide 32, the first flow guide 31 and the second flow guide 32 distributed in an "eight" shape can cut and disperse the material on one side of the separator 30. The symmetrically arranged first flow guide 31 and the second flow guide 32 are a group, and a plurality of groups can be arranged on one side of the separator 30. In the process of the material flowing from one side of the separator 30, the flow guidance and cutting effect of the material are increased, thereby promoting the continuous impact mixing of the material during the flow process, thereby improving the premixing effect.
[0043] The working principle of the utility model is as follows: by setting a hollow inner shell 20 on one side of the static mixer 13, the liquid material fed into the storage body 10 through the material pipe 11 needs to pass through the chamber of the inner shell 20 to enter the feed port of the static mixer 13, and when the material flows from the chamber of the inner shell 20 to the chamber of the static mixer 13, the material is guided and separated by a plurality of partitions 30 alternately distributed up and down, and the material continuously alternates from top to bottom and from bottom to top to form a serpentine curved flow trajectory, and the first flow guide 31 and the second flow guide 32 distributed in an eight-shaped shape can cut and disperse the material on one side of the partition 30, and the symmetrically arranged first flow guide 31 and the second flow guide 32 are a group, and a plurality of groups can be set on one side of the partition 30. In the process of the material flowing from one side of the partition 30, the flow guidance and cutting effect of the material are increased, thereby promoting the continuous impact mixing of the material during the flow process, and promoting the premixing effect of the material before entering the chamber of the static mixer 13.
[0044] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A quantitative adding and mixing device for additives, characterized in that: include: A storage body (10), which is used to store raw materials and has a sealed can-shaped structure; A material pipe (11) is fixedly mounted on the outer wall of the storage body (10) and is used to feed the raw materials; A delivery pump (12) is fixedly arranged on one side of the storage body (10) and is communicated with the chamber of the storage body (10) and is used to discharge the material; A static mixer (13), fixedly installed in the cavity of the storage body (10) and used for mixing a plurality of materials; An evacuation structure is arranged in the cavity of a storage body (10) and is used for premixing materials. The evacuation structure includes an inner shell (20) and a separator (30). The inner shell (20) is fixedly connected to the storage body (10). The inner shell (20) has a chamber. A plurality of separators (30) are arranged in the cavity of the inner shell (20). The plurality of separators (30) divide the chamber of the inner shell (20) into mutually connected bending channels. The static mixer (13) is mutually connected with the chamber of the inner shell (20). The material pipe (11) and the static mixer (13) are respectively arranged on both sides of the inner shell (20).
2. The device for quantitatively adding and mixing additives according to claim 1, characterized in that: The evacuation structure further comprises a premixing chamber (21). The top surface of the inner shell (20) is provided with the premixing chamber (21). The inner shell (20) forms a chamber for premixing through the premixing chamber (21). The material pipe (11) and the premixing chamber (21) are connected to each other. The static mixer (13) is connected to the premixing chamber (21) through a pipeline.
3. The device for quantitatively adding and mixing additives according to claim 2, characterized in that: The evacuation structure further comprises a mounting hole (22); a mounting hole (22) communicating with the premixing chamber (21) is provided on one side of the inner shell (20); and the material pipe (11) passes through the mounting hole (22) and extends into the premixing chamber (21).
4. The device for quantitatively adding and mixing additives according to claim 2, characterized in that: A sealing cover is provided on the top surface of the inner shell (20), and a rubber ring is provided at the bottom of the sealing cover. The sealing cover is locked with the inner shell (20) by bolts and seals the premixing chamber (21).
5. The device for quantitatively adding and mixing additives according to claim 2, characterized in that: The inner shell (20) is a rectangular block structure, the premixing chamber (21) is a rectangular groove, the separator (30) forms a rectangular plate structure, the separator (30) is the same width as the premixing chamber (21), and the height of the separator (30) is less than the height of the premixing chamber (21).
6. The device for quantitatively adding and mixing additives according to claim 1, characterized in that: The inner bottom surface and the inner top surface of the inner shell (20) are both provided with the same separators (30), and two adjacent separators (30) are respectively fixedly connected to the bottom surface of the inner shell (20) and the sealing cover on the top of the inner shell (20), and the plurality of separators (30) separate the premixing chamber (21) to form a serpentine curved flow channel.
7. The device for quantitatively adding and mixing additives according to claim 1, characterized in that: The evacuation structure further comprises a first flow guide (31) and a second flow guide (32); the wall surface of each separator (30) is fixedly connected to a plurality of identical first flow guides (31) and second flow guides (32); the first flow guides (31) and the second flow guides (32) are capable of directly cutting and guiding the flow.
8. The device for quantitatively adding and mixing additives according to claim 7, characterized in that: The first flow guide (31) and the second flow guide (32) form a rectangular rod structure; the first flow guide (31) and the second flow guide (32) are symmetrically arranged and distributed in an eight-shaped shape; the first flow guide (31) and the second flow guide (32) are of equal height; and the height of the first flow guide (31) is the same as the gap between two adjacent separators (30).
Citation Information
Patent Citations
Combined powdery flocculant quantitative adding and dispersion-mixing system
CN110015736A
Static mixer
CN113477115A