Negative pressure type vibrating screen screening and impurity removing device
By introducing a negative pressure vibrating screen screen removal device into the ultrasonic vibrating screen, the ultrasonic vibrator and vacuum generation components are used to achieve high-efficiency slag discharge, which solves the problems of manual cleaning and the introduction of metal foreign matter in the prior art, and improves the collection rate and production efficiency of the finished product.
Patent Information
- Application Number
- CN202421260603.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-04
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-06-04
AI Technical Summary
The existing ultrasonic vibrating screen lacks automatic cleaning devices in the screening process, which leads to a large number of manual disassembly and cleaning, which takes a long time and is costly, and may introduce metal foreign matter and dust leakage.
A negative pressure vibrating screening and decontamination device is designed to diffuse the slag material to the edge of the screen through an ultrasonic vibrator, and the slag material is discharged through the suction port by using a vacuum generator to improve the slag discharge efficiency and reduce labor costs.
It realizes efficient slag discharge, reduces slag residue, improves the finished product collection rate, avoids the introduction of foreign metals, and reduces labor costs and time consumption.
Smart Images
Figure CN222817290U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of screening and impurity removal, in particular to a negative pressure vibrating screen screening and impurity removal device. Background Art
[0002] Currently, most screening processes in the precursor and cathode industries use ultrasonic vibrating screens. However, there is no mature automatic cleaning device for existing equipment. Currently, most of the ultrasonic vibrating screens are manually disassembled to clean the screened materials. On the one hand, it requires a large number of cleaning personnel, which takes a long time and has high labor costs. On the other hand, disassembling the ultrasonic vibrating screen will also affect the production environment, resulting in dust and powder leakage. Frequent disassembly and assembly of the ultrasonic vibrating screen will also affect the service life of the ultrasonic vibrating screen and may also introduce metal foreign matter to affect the product. Utility Model Content
[0003] In order to solve the above technical problems, the utility model provides a negative pressure vibration screening and impurity removal device, which discharges slag through an ultrasonic vibrator and in the form of negative pressure, thereby improving the slag discharge efficiency, reducing slag residue, and increasing the finished product collection rate. At the same time, it avoids the influence of the introduction of metal foreign matter on the finished product, reduces labor costs, and saves time.
[0004] The technical solution adopted by the utility model is to provide a negative pressure vibrating screen screening and impurity removal device, which is used to remove impurities from materials and discharge slag, including:
[0005] At least one vibrating screen, the vibrating screen comprising a feed inlet, a screen and an ultrasonic vibrator, the feed inlet being arranged above the vibrating screen, the material entering the vibrating screen through the feed inlet, the ultrasonic vibrator being installed on one side of the vibrating screen, the ultrasonic vibrator being used to diffuse the slag material that cannot pass through the screen to the edge of the screen;
[0006] A slag discharge component, the slag discharge component includes a suction port and a vacuum generating component, the suction port is arranged above the edge of the screen, the vacuum generating component is connected to the vibrating screen, so that the vibrating screen is in a negative pressure state, thereby discharging the slag material on the edge of the screen through the suction port.
[0007] Compared with the prior art, the technical effect achieved by adopting this technical solution is as follows: by setting an ultrasonic vibrator, the slag can be diffused to the edge of the screen, and then the vibrating screen is placed in a negative pressure state through a vacuum generating component, and the slag on the edge of the screen is discharged through the suction port, thereby improving the slag discharge efficiency, reducing slag residue, and increasing the finished product collection rate.
[0008] In an optional embodiment, the slag discharge assembly includes a waste conveying pipeline and a vacuum loader, and the vacuum loader is connected to the suction port through the waste conveying pipeline, so that the slag can be discharged to the vacuum loader.
[0009] Compared with the prior art, the technical effect achieved by adopting this technical solution is as follows: the vacuum loader is used to collect the slag material sucked out by the suction port, and can discharge and collect the slag material.
[0010] In an optional embodiment, a switch valve is provided on the waste conveying pipeline, and the switch valve is used to ensure that the vibrating screen is in a negative pressure state.
[0011] Compared with the prior art, the technical effect achieved by adopting this technical solution is: the switch valve is arranged on the waste conveying pipeline. When the switch valve is opened, the connection between the vacuum generating component and the vibrating screen can be ensured, thereby ensuring that the vibrating screen is in a negative pressure state.
[0012] In an optional embodiment, the slag removal assembly further includes a waste receiving bin, which is connected to the bottom of the vacuum loader, so that the slag is finally collected in the waste receiving bin.
[0013] Compared with the prior art, the technical effect achieved by adopting this technical solution is as follows: the waste receiving bin is used to collect and store the waste sucked out from the suction port, thereby automatically separating the finished material from the slag, and discharging and collecting the slag in an automated manner, which is convenient for later processing and can greatly reduce labor costs.
[0014] In an optional embodiment, the suction port is configured to be in a flat long port shape.
[0015] Compared with the prior art, the technical effect achieved by adopting this technical solution is as follows: the suction port is set as a flat long mouth shape to ensure that the slag is completely sucked out when it runs to the edge of the screen, and the material can be prevented from overflowing through the suction port during screening.
[0016] In an optional embodiment, a breathing port is provided on the vibrating screen, and the breathing port has a filter element.
[0017] Compared with the prior art, the technical effect achieved by adopting this technical solution is as follows: the setting of the breathing port can make the internal environment of the vibrating screen contact with the external air, thereby preventing the vibrating screen from being deformed due to excessive negative pressure. At the same time, the setting of the filter element in the breathing port can ensure that the vibrating screen is in contact with the external air without introducing foreign matter, thereby avoiding affecting the material.
[0018] In an optional embodiment, at least one observation port is provided above the vibrating screen, and the observation port is used to observe the overflow of the slag on the screen.
[0019] Compared with the prior art, the technical effect achieved by adopting this technical solution is as follows: the slag discharge situation can be confirmed through the setting of the observation port. If the slag has been completely discharged, the vacuum generating assembly and the switch valve are closed to end the slag discharge work.
[0020] In an optional embodiment, a discharge port is provided at the bottom of the vibrating screen, and the material that can pass through the screen can be discharged from the discharge port and collected.
[0021] Compared with the prior art, the technical effect achieved by adopting this technical solution is as follows: by setting the feed port at the bottom of the vibrating screen, the material that can pass through the screen can be discharged through the feed port due to gravity and enter the subsequent process.
[0022] In an optional embodiment, the vacuum generating assembly includes:
[0023] A vacuum generator, the vacuum generator is connected to the vacuum feeder, and the vacuum generator is used to ensure that the vibrating screen is in a negative pressure state;
[0024] And / or a vacuum pump group, the vacuum pump group is connected to the vacuum loader, and the vacuum pump group is used to ensure that the vibrating screen is in a negative pressure state.
[0025] Compared with the prior art, the technical effect achieved by adopting this technical solution is as follows: through the use of a vacuum generator and / or a vacuum pump group, a negative pressure will be formed at the suction port after it is turned on, so that the airflow of the screen carries the slag and is discharged through the suction port.
[0026] In an optional embodiment, the vacuum pump group is an oil-free dry rotary vane vacuum pump.
[0027] Compared with the prior art, the technical effect achieved by adopting this technical solution is as follows: the vacuum pump is set as an oil-free dry rotary vane pump, which has a better impact on the environment and no oil leakage occurs.
[0028] In summary, the above-mentioned technical solutions of the present application may have one or more of the following advantages or beneficial effects: (1) By setting an ultrasonic vibrator, the slag can be diffused to the edge of the screen, with good slag discharge effect and high slag suction efficiency; (2) By using a vacuum generator and / or a vacuum pump group, a negative pressure will be formed at the suction port after it is turned on, so that the airflow of the screen carries the slag and is discharged through the suction port, thereby improving the slag discharge efficiency, reducing the amount of slag residue, and increasing the collection rate of finished products; (3) The slag is discharged and collected in an automated manner, greatly reducing labor costs; (4) By setting a breathing port, the internal environment of the vibrating screen can be in contact with the external air, thereby preventing the vibrating screen from being deformed due to excessive negative pressure. At the same time, the setting of the filter element in the breathing port can ensure that the vibrating screen is in contact with the external air without introducing foreign matter, thereby avoiding affecting the material. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0030] Figure 1 It is a structural schematic diagram of a negative pressure vibrating screen screening and impurity removal device according to an embodiment of the utility model;
[0031] Figure 2 Schematic diagram of slag running track in some embodiments of the utility model.
[0032] Description of reference numerals:
[0033] 100, vibrating screen; 110, feed inlet; 120, screen; 130, ultrasonic vibrator; 140, breathing port; 141, filter element; 150, observation port; 160, discharge port; 210, suction port; 220, vacuum generating assembly; 230, waste conveying pipeline; 231, switch valve; 240, vacuum loader; 250, waste receiving bin. DETAILED DESCRIPTION
[0034] In order to make the above-mentioned purposes, features and advantages of the utility model more obvious and easy to understand, the specific embodiments of the utility model will be described in detail below. Obviously, the described embodiments are part of the embodiments of the utility model, but not all of the embodiments. Based on the described embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0035] It should be noted that the diagrams provided in the present embodiment are only used to illustrate the basic concept of the present invention in a schematic manner, so the diagrams only show the components related to the present invention rather than the number, shape and size of the components in the actual implementation. The type, quantity and proportion of each component in the actual implementation can be changed at will, and the layout of the components may be more complicated. The structure, proportion, size, etc. shown in the diagrams attached to this specification are only used to match the content disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the limiting conditions that the present invention can be implemented, so they have no technical substantive significance. Any modification of the structure, change of the proportional relationship or adjustment of the size should still fall within the scope of the technical content disclosed by the present invention without affecting the effect and purpose that the present invention can produce. At the same time, the terms such as "upper", "lower", "left", "right", "middle" and "one" cited in this specification are only for the convenience of description and are not used to limit the scope of the implementation of the present utility model. Changes or adjustments to their relative relationships should be regarded as the scope of the implementation of the present utility model without substantially changing the technical content.
[0036] Refer to the following Figure 1 to Figure 2 The technical solutions of some embodiments of the utility model are described.
[0037] See attached Figure 1 As shown, the utility model provides a negative pressure vibrating screen 100 screening and impurity removal device, comprising:
[0038] At least one vibrating screen 100, the vibrating screen 100 comprises a feed inlet 110, a screen 120 and an ultrasonic vibrator 130, the feed inlet 110 is arranged above the vibrating screen 100, the material enters the vibrating screen 100 through the feed inlet 110, the ultrasonic vibrator 130 is installed on one side of the vibrating screen 100, and the ultrasonic vibrator 130 is used to diffuse the slag that cannot pass through the screen 120 to the edge of the screen 120;
[0039] The slag discharge assembly includes a suction port 210 and a vacuum generating assembly 220. The suction port 210 is arranged above the edge of the screen 120. The vacuum generating assembly 220 is connected to the vibrating screen 100, so that the vibrating screen 100 is in a negative pressure state, thereby discharging the slag on the edge of the screen 120 through the suction port 210.
[0040] Specifically, two vibrating screens 100 can be provided, each of which is equipped with at least one screen 120. A feed port 110 is provided on the top of the vibrating screen 100, and the material enters the vibrating screen 100 from the feed port 110. The ultrasonic vibrator 130 is turned on, and the material on the surface of the screen 120 forms a certain air-to-material ratio with the air due to the vibration force of the ultrasonic vibrator 130, so that the material has better permeability. The material that can pass through the screen 120 falls from the screen 120, and the slag that cannot pass through remains on the screen 120, thereby completing the material impurity removal process, so that the separation effect is good, the slag residue is less, and the finished product collection rate is improved. The slag on the screen 120 is diffused to the edge of the screen 120 by the vibration action of the ultrasonic vibrator 130.
[0041] See attached Figure 2 As shown, specifically, the suction port 210 is arranged on the side wall of the vibrating screen 100 above the edge of the screen 120, and the suction port 210 is perpendicular to the running track of the slag. The vacuum generating assembly 220 is turned on to form a negative pressure at the position of the suction port 210, so that the airflow carries the slag at the edge of the screen 120 into the suction port 210, thereby discharging the slag. The negative pressure makes the slag discharge smoother, thereby improving the slag discharge efficiency.
[0042] See attached Figure 1 As shown, in an optional embodiment, the slag discharge assembly includes a waste conveying pipeline 230 and a vacuum loader 240 , and the vacuum loader 240 is connected to the suction port 210 through the waste conveying pipeline 230 , so that the slag can be discharged to the vacuum loader 240 .
[0043] Specifically, each vibrating screen 100 has a waste conveying pipeline 230, which connects the suction port 210 and the vacuum loader 240. The vacuum loader 240 is used to collect the slag sucked out by the suction port 210, and can discharge and collect the slag.
[0044] See attached Figure 1 As shown, in an optional embodiment, a switch valve 231 is provided on the waste conveying pipeline 230, and the switch valve 231 is used to ensure that the vibrating screen 100 is in a negative pressure state.
[0045] Specifically, the switch valve 231 is arranged on the waste conveying pipeline 230. When the switch valve 231 is opened, the connection between the vacuum generating assembly 220 and the vibrating screen 100 can be ensured, thereby ensuring that the vibrating screen 100 is in a negative pressure state. However, after the slag is completely discharged, the switch valve 231, the ultrasonic vibrator 130 and the vacuum generating assembly 220 are closed to complete the screening and impurity removal of the material.
[0046] In an optional embodiment, the slag removal assembly further includes a waste receiving bin 250 , which is connected to the bottom of the vacuum loader 240 , so that the slag is finally collected in the waste receiving bin 250 .
[0047] Specifically, the waste receiving bin 250 is connected to the vacuum loader 240, and is used to collect and store the waste sucked out from the suction port 210, thereby automatically separating the finished material from the slag, and discharging and collecting the slag in an automated manner, which is convenient for later processing and can greatly reduce labor costs.
[0048] In an optional embodiment, the suction port 210 is configured to be in a flat long port shape.
[0049] See attached Figure 2 As shown, the arrow represents the running track of the slag. Specifically, the suction port 210 is arranged perpendicular to the running track of the slag, and the suction port 210 is arranged in a flat long shape, which can ensure that the slag is completely sucked out when it runs to the edge of the screen 120. Optionally, the suction port 210 is arranged as a U-shaped pipe mouth to prevent the material from overflowing through the suction port 210 during screening.
[0050] See attached Figure 1 and attached Figure 2 As shown, in an optional embodiment, a breathing port 140 is provided on the vibrating screen 100 , and the breathing port 140 has a filter element 141 .
[0051] Specifically, the breathing port 140 is arranged on the side wall of the vibrating screen 100, and the breathing port 140 is arranged opposite to the suction port 210. Optionally, the breathing port 140 is arranged as a circular wire port. The setting of the breathing port 140 can make the internal environment of the vibrating screen 100 contact with the external air, thereby preventing the internal environment of the vibrating screen 100 from being deformed due to excessive negative pressure. At the same time, a filter element 141 made of PA material is provided in the breathing port 140. The setting of the filter element 141 can ensure that the vibrating screen 100 contacts with the external air without introducing other foreign matter, thereby avoiding affecting the material.
[0052] See attached Figure 1 As shown, in an optional embodiment, at least one observation port 150 is provided above the vibrating screen 100 , and the observation port 150 is used to observe the overflow of the slag on the screen 120 .
[0053] Specifically, the observation port 150 can be set at the top of the vibrating screen 100. Two observation ports 150 can be set, which are respectively located on both sides of the feed port 110. The operator can confirm the separation of the logistics and slag on the screen 120 and the discharge of the slag through the observation port 150. If the slag has been completely discharged, the vacuum generating assembly 220, the ultrasonic vibrator 130 and the switch valve 231 are closed to end the slag discharge work.
[0054] See attached Figure 1 As shown, in an optional embodiment, a discharge port 160 is provided at the bottom of the vibrating screen 100, and the material that can pass through the screen 120 can be discharged from the discharge port 160 and collected.
[0055] Specifically, the discharge port 160 is configured as a circular barrel, and the discharge port 160 is connected to the vibrating screen 100 , so that the material that can pass through the screen 120 can be discharged through the discharge port 160 due to gravity and enter the subsequent process to complete the screening and impurity removal of the material.
[0056] See attached Figure 1 As shown, in an optional embodiment, the vacuum generating assembly 220 includes:
[0057] A vacuum generator, which is connected to the vacuum loader 240 and is used to ensure that the vibrating screen 100 is in a negative pressure state;
[0058] And / or a vacuum pump group, the vacuum pump group is connected to the vacuum loader 240, and the vacuum pump group is used to ensure that the vibrating screen 100 is in a negative pressure state.
[0059] Optionally, the vacuum generating assembly 220 can be configured as a vacuum generator and / or a vacuum pump group to provide a vacuum negative pressure environment for the vibrating screen 100. Specifically, the air extraction volume and vacuum degree can be configured according to the actual installation position of the equipment. Specifically, turning on the vacuum generator and / or the vacuum pump group and opening the switch valve 231 can form a negative pressure at the suction port 210, so that the airflow carries the slag material and is discharged through the suction port 210.
[0060] In an optional embodiment, the vacuum pump group is an oil-free dry rotary vane vacuum pump.
[0061] Specifically, the vacuum pump group can be set as an oil-free dry rotary vane pump, which has a better impact on the environment and no oil leakage occurs.
[0062] The above description is intended to be illustrative rather than restrictive, and those skilled in the art may make changes, modifications, substitutions and variations to the above embodiments within the scope of the present disclosure. Moreover, the above examples (or one or more of them) may be used in combination with each other, and it is contemplated that these embodiments may be combined with each other in various combinations or permutations.
Claims
1. A negative pressure vibrating screen screening and impurity removal device, used for removing impurities from materials and discharging slag, characterized in that: include: at least one vibrating screen (100), the vibrating screen (100) comprising a feed inlet (110), a screen (120) and an ultrasonic vibrator (130), the feed inlet (110) being arranged above the vibrating screen (100), the material entering the vibrating screen (100) through the feed inlet (110), the ultrasonic vibrator (130) being installed on one side of the vibrating screen (100), the ultrasonic vibrator (130) being used to diffuse the slag material that cannot pass through the screen (120) to the edge of the screen (120); A slag discharge component, the slag discharge component comprising a suction port (210) and a vacuum generating component (220), the suction port (210) being arranged above the edge of the screen (120), the vacuum generating component (220) being connected to the vibrating screen (100), so that the vibrating screen (100) is in a negative pressure state, thereby discharging the slag material at the edge of the screen (120) through the suction port (210).
2. A negative pressure vibrating screen screening and impurity removal device according to claim 1, characterized in that: The slag discharge assembly comprises a waste conveying pipeline (230) and a vacuum loader (240); the vacuum loader (240) is connected to the suction port (210) via the waste conveying pipeline (230), so that the slag can be discharged to the vacuum loader (240).
3. A negative pressure vibrating screen screening and impurity removal device according to claim 2, characterized in that: The waste conveying pipeline (230) is provided with an on-off valve (231), and the on-off valve (231) is used to ensure that the vibrating screen (100) is in a negative pressure state.
4. A negative pressure vibrating screen screening and impurity removal device according to claim 2, characterized in that: The slag removal assembly further comprises a waste material receiving bin (250), wherein the waste material receiving bin (250) is connected to the bottom of the vacuum loader (240), so that the slag is finally collected in the waste material receiving bin (250).
5. The negative pressure vibrating screen screening and impurity removal device according to claim 1, characterized in that: The material suction port (210) is configured to be in the shape of a flat long port.
6. A negative pressure vibrating screen screening and impurity removal device according to any one of claims 1 to 5, characterized in that: The vibrating screen (100) is provided with a breathing port (140), and the breathing port (140) has a filter element (141).
7. The negative pressure vibrating screen screening and impurity removal device according to claim 1, characterized in that: At least one observation port (150) is provided above the vibrating screen (100), and the observation port (150) is used to observe the overflow of the slag on the screen (120).
8. The negative pressure vibrating screen screening and impurity removal device according to claim 1, characterized in that: The bottom of the vibrating screen (100) is provided with a discharge port (160), and the material that can pass through the screen (120) is discharged from the discharge port (160) and collected.
9. The negative pressure vibrating screen screening and impurity removal device according to claim 2, characterized in that: The vacuum generating assembly (220) comprises: a vacuum generator, the vacuum generator being connected to the vacuum loader (240), the vacuum generator being used to ensure that the vibrating screen (100) is in a negative pressure state; and / or a vacuum pump group, the vacuum pump group being connected to the vacuum loader (240), the vacuum pump group being used to ensure that the vibrating screen (100) is in a negative pressure state.
10. A negative pressure vibrating screen screening and impurity removal device according to claim 9, characterized in that: The vacuum pump group is an oil-free dry rotary vane vacuum pump.