Tin alloy circular ingot casting machine
By designing an adjustable tin alloy round ingot machine and fast cooling system, the problem of adaptability and slow cooling speed for different sizes of tin alloy ingots in the prior art is solved, and an efficient ingot and forming process is achieved.
Patent Information
- Application Number
- CN202421765150.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-24
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-07-24
AI Technical Summary
The existing tin alloy round ingot casting machines can only cast tin alloy ingots of the same size and cannot meet the needs of different sizes. At the same time, the ingot needs to be naturally cooled after heating, resulting in a slow cooling rate and reducing the efficiency of the ingot.
A tin alloy round ingot casting machine is designed, adopting two ingot casting machines body and an adjustment device. The second driving motor drives the moving plate on the upper side of the threaded rod to vertically displace vertically in the heating cylinder body, so as to achieve the ingot casting of tin alloys of different sizes. At the same time, the cooling device is used to inject coolant through the communication pipe to quickly cool the tin alloy in the heating cylinder, improving the forming efficiency.
Fast shaping and efficient cooling of tin alloy ingots of different sizes is achieved, and the problems of size inadequate and slow cooling speed in the prior art are solved, and the efficiency of ingots is improved.
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Figure CN222817918U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of round ingot casting machines, in particular to a tin alloy round ingot casting machine. Background Art
[0002] Tin alloy round ingot casting machine is a special equipment used to cast tin alloy round ingots. Before operating this machine, a comprehensive inspection and maintenance is required to ensure that the equipment is in good working condition. This includes checking the condition of the mold, the performance of the burner and heater, the operation of the motor, and the normal operation of the cooling water system. In addition, the ingot casting machine operator needs to receive special training and guidance, master the correct use and safety skills, understand the relevant laws and regulations, and have the necessary emergency treatment measures.
[0003] The existing tin alloy round ingot casting machine can only cast ingots of the same size for tin alloys, which means that when tin alloy ingots of different sizes need to be cast, the corresponding machine needs to be replaced to complete the casting. In addition, the ingots need to be cooled naturally after heating, which leads to a slow cooling speed, reduces the casting efficiency, and cannot meet the production needs. Therefore, a tin alloy round ingot casting machine is proposed to solve the above problems. Utility Model Content
[0004] In view of the shortcomings of the prior art, the utility model provides a tin alloy round ingot casting machine, which has the advantages of being able to cast tin alloy ingots of different sizes and rapid cooling, and solves the problem that the tin alloy round ingot casting machine can only cast tin alloy ingots of the same size, resulting in the need to replace the corresponding machines to complete the casting when casting tin alloy ingots of different sizes, and the ingots need to be naturally cooled after heating, resulting in a slow cooling speed and reduced ingot casting efficiency.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a tin alloy round ingot casting machine, comprising two ingot casting machine bodies, the lower sides of the two ingot casting machine bodies are both provided with an adjustment device for adjusting the storage of tin alloy in the ingot casting machine bodies, and the two ingot casting machine bodies have internal heating devices;
[0006] The adjusting device comprises a fixing seat fixedly connected to the outer wall of the lower side of the ingot casting machine body, a first connecting plate fixedly connected to the lower side of the fixing seat, a rotating shaft fixedly connected to the middle part of the lower side of the first connecting plate, a supporting seat rotatably sleeved on the outer side of the rotating shaft, a second connecting plate fixedly sleeved on the left and right sides of the rotating shaft, two second driving motors fixedly installed on the upper side of the second connecting plate, a threaded rod fixedly connected to the output end of the second driving motor, a threaded barrel threadedly connected to the outer side of the threaded rod, a moving plate fixedly connected to the upper side of the threaded barrel, the first driving motor fixedly installed on the lower side of the supporting seat, and a cooling device arranged on the outer side of the supporting seat;
[0007] The cooling device includes a fixing frame fixedly connected to the left and right sides of the support seat, a storage box fixedly connected to one of the upper sides of the fixing frame, a second valve connected to the left side of the storage box, a connecting pipe fixedly connected to the left side of the second valve, a collecting box connected to the lower side of the ingot casting machine body, and a first valve connected to the lower side of the collecting box.
[0008] Furthermore, the heating device includes a heating cylinder fixedly connected to the inner wall of the ingot casting machine body and a heating annular tube fixedly connected to the inner side of the heating cylinder.
[0009] Furthermore, a control device is provided on the lower side of the support seat, and the control device includes a controller fixedly connected to the left end of the lower side of the support seat.
[0010] Furthermore, a limiting assembly for limiting the position of the moving plate is arranged on the lower side of the moving plate, and the limiting assembly includes limiting rods fixedly connected to the left and right ends of the lower side of the moving plate.
[0011] Furthermore, one end of the upper side of the inner wall of the ingot casting machine body is connected with a water injection pipe, and the outer wall of the lower side of the ingot casting machine body is sleeved on the inner wall surface of the fixing seat.
[0012] Furthermore, a tin alloy smelting box is fixedly connected to the upper side of the fixing frame on the other side of the support seat, and a discharge end of the tin alloy smelting box passes through the fixing frame and extends to the outside.
[0013] Furthermore, the output end of the controller is electrically connected to the first drive motor, the second drive motor and the output end of the heating annular tube respectively.
[0014] Furthermore, an observation window is inlaid on the front end surface of the ingot casting machine body, and the observation window is made of tempered glass.
[0015] Compared with the prior art, the utility model provides a tin alloy round ingot casting machine, which has the following beneficial effects:
[0016] 1. The tin alloy round ingot casting machine can vertically move up and down in the heating cylinder by driving the upper movable plate of the threaded rod through the second driving motor, so as to achieve the purpose of shaping ingots of different sizes of tin alloys.
[0017] 2. The tin alloy round ingot casting machine moves the tin alloy formed in the heating cylinder to the lower side of the storage box through the first connecting plate, and then uses the connecting pipe to connect the water injection pipe, so as to discharge the coolant in the storage box into the ingot casting machine body to quickly cool and shape the tin alloy in the heating cylinder, thereby accelerating the forming of the tin alloy, and solving the problem that the tin alloy round ingot casting machine can only cast ingots of the same size of tin alloy, resulting in the need to replace the corresponding machine to complete the casting when casting tin alloy ingots of different sizes, and the ingot needs to be cooled naturally after heating, resulting in a slow cooling speed and reduced ingot casting efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a cross-sectional view of the structure of the utility model;
[0019] Figure 2 This is the front view of the structure of the utility model;
[0020] Figure 3 This is a schematic diagram of the structure of the second connecting plate of the utility model;
[0021] Figure 4 It is a structural stereogram of the ingot casting machine body of the utility model.
[0022] In the figure: 1 support seat, 2 first drive motor, 3 rotating shaft, 4 first connecting plate, 5 fixed seat, 6 ingot casting machine body, 7 heating cylinder, 8 heating annular tube, 9 moving plate, 10 limit rod, 11 collecting box, 12 first valve, 13 fixed frame, 14 tin alloy smelting box, 15 storage box, 16 second valve, 17 connecting pipe, 18 water injection pipe, 19 controller, 20 second drive motor, 21 second connecting plate, 22 threaded rod, 23 threaded cylinder. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] Embodiment 1:
[0025] See also Figure 1-4In this embodiment, a tin alloy round ingot casting machine comprises two ingot casting machine bodies 6, and the lower sides of the two ingot casting machine bodies 6 are both provided with an adjusting device for adjusting the storage of tin alloy in the ingot casting machine bodies 6, and internal heating devices of the two ingot casting machine bodies 6. The adjusting device comprises a fixing seat 5 fixedly connected to the outer wall of the lower side of the ingot casting machine body 6, a first connecting plate 4 fixedly connected to the lower side of the fixing seat 5, a rotating shaft 3 fixedly connected to the middle part of the lower side of the first connecting plate 4, a supporting seat 1 rotatably sleeved on the outer side of the rotating shaft 3, a second connecting plate 21 fixedly sleeved on the left and right sides of the rotating shaft 3, two second driving motors 20 fixedly mounted on the upper side of the second connecting plate 21, a threaded rod 22 fixedly connected to the output end of the second driving motor 20, a threaded barrel 23 threadedly connected to the outer side of the threaded rod 22, a moving plate 9 fixedly connected to the upper side of the threaded barrel 23, a first driving motor 2 fixedly mounted on the lower side of the supporting seat 1, and a cooling device arranged on the outer side of the supporting seat 1. The cooling device includes a fixing frame 13 fixedly connected to the left and right sides of the support seat 1, a storage box 15 fixedly connected to one of the upper sides of the fixing frame 13, a second valve 16 connected to the left side of the storage box 15, a connecting pipe 17 fixedly connected to the left side of the second valve 16, a collecting box 11 connected to the lower side of the ingot casting machine body 6, and a first valve 12 connected to the lower side of the collecting box 11.
[0026] Among them, the heating device includes a heating cylinder 7 fixedly connected to the inner wall of the ingot casting machine body 6, and a heating annular tube 8 fixedly connected to the inner side of the heating cylinder 7. A control device is arranged on the lower side of the support seat 1, and the control device includes a controller 19 fixedly connected to the left end of the lower side of the support seat 1. A limit assembly for limiting the movable plate 9 is arranged on the lower side of the movable plate 9. The limit assembly includes a limit rod 10 fixedly connected to the left and right ends of the lower side of the movable plate 9. One end of the upper side of the inner wall of the ingot casting machine body 6 is connected to a water injection pipe 18, and the outer wall of the lower side of the ingot casting machine body 6 is sleeved on the inner wall surface of the fixed seat 5. A tin alloy smelting box 14 is fixedly connected to the upper side of the fixed frame 13 on the other side of the support seat 1. The discharge end of the tin alloy smelting box 14 passes through the fixed frame 13 and extends to the outside. The output end of the controller 19 is electrically connected to the first drive motor 2, the second drive motor 20 and the output end of the heating annular tube 8 respectively.
[0027] Embodiment 2:
[0028] See also Figure 2 and Figure 4 On the basis of the first embodiment, the front end surface of the ingot casting machine body 6 is inlaid with an observation window, and the observation window is tempered glass.
[0029] By adopting the above technical solution, it is possible to observe the internal conditions of the ingot casting machine body 6 through the observation window for better and more convenient observation.
[0030] The working principle of the above embodiment is:
[0031] The tin alloy is melted in the tin alloy melting box 14 and the melted tin alloy is discharged downward into the heating cylinder 7. When the size of the tin alloy needs to be changed, the threaded rod 22 at the output end of the second drive motor 20 is started to threadably drive the movable plate 9 on the upper side of the threaded cylinder 23 to move upward or downward to adjust the size change in the heating cylinder 7, and then the heating annular tube 8 is started to prevent the tin alloy from cooling down and shaping in the heating cylinder 7, and then the first drive motor 2 is started to drive the rotating shaft 3 to rotate in a circle to the right to move the left ingot casting machine body 6 to the right end, and then the connecting pipe 17 is pulled downward and inserted into the water injection pipe 18, and the heating cylinder 7 can be closed during the rotation, and the rotation The second valve 16 is activated to discharge the coolant in the storage box 15 from the connecting pipe 17 to the ingot casting machine body 6, where it contacts the outer side of the heating cylinder 7 and quickly cools the surface of the tin alloy in the heating cylinder 7. Subsequently, the coolant is discharged from the lower side of the ingot casting machine body 6 to the collecting box 11 for storage to complete the cooling. The previous action is repeated in the other ingot casting machine body 6 to cast the tin alloy ingot. Finally, the right ingot casting machine body 6 is rotated to the middle end under the action of the first driving motor 2, and the movable plate 9 is pushed upward again under the action of the second driving motor 20 to lift the tin alloy upward and take it out.
[0032] The electrical components mentioned in the text are all electrically connected to the main controller and the power supply. The main controller can be a conventional known device for control such as a computer, and the existing public power connection technology is not described in detail in the text.
[0033] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A tin alloy round ingot casting machine, characterized in that: It comprises two ingot casting machine bodies (6), the lower sides of the two ingot casting machine bodies (6) are both provided with adjustment devices for adjusting the storage of tin alloy in the ingot casting machine bodies (6), and the two ingot casting machine bodies (6) have internal heating devices; The adjusting device comprises a fixing seat (5) fixedly connected to the lower outer wall of the ingot casting machine body (6), a first connecting plate (4) fixedly connected to the lower side of the fixing seat (5), a rotating shaft (3) fixedly connected to the middle part of the lower side of the first connecting plate (4), a supporting seat (1) rotatably sleeved on the outer side of the rotating shaft (3), a second connecting plate (21) fixedly sleeved on the left and right sides of the rotating shaft (3), two second driving motors (20) fixedly mounted on the upper side of the second connecting plate (21), a threaded rod (22) fixedly connected to the output end of the second driving motor (20), a threaded barrel (23) threadedly connected to the outer side of the threaded rod (22), a moving plate (9) fixedly connected to the upper side of the threaded barrel (23), a first driving motor (2) fixedly mounted on the lower side of the supporting seat (1), and a cooling device arranged on the outer side of the supporting seat (1); The cooling device comprises a fixing frame (13) fixedly connected to the left and right sides of the support seat (1), a storage box (15) fixedly connected to one of the fixing frames (13) on the upper side, a second valve (16) connected to the left side of the storage box (15), a connecting pipe (17) fixedly connected to the left side of the second valve (16), a collecting box (11) connected to the lower side of the ingot casting machine body (6), and a first valve (12) connected to the lower side of the collecting box (11).
2. A tin alloy round ingot casting machine according to claim 1, characterized in that: The heating device comprises a heating cylinder (7) fixedly connected to the inner wall of the ingot casting machine body (6) and a heating annular tube (8) fixedly connected to the inner side of the heating cylinder (7).
3. The tin alloy round ingot casting machine according to claim 1, characterized in that: A control device is provided on the lower side of the support seat (1), and the control device comprises a controller (19) fixedly connected to the left end of the lower side of the support seat (1).
4. The tin alloy round ingot casting machine according to claim 1, characterized in that: A limiting assembly for limiting the position of the moving plate (9) is arranged on the lower side of the moving plate (9), and the limiting assembly comprises limiting rods (10) fixedly connected to the left and right ends of the lower side of the moving plate (9).
5. The tin alloy round ingot casting machine according to claim 1, characterized in that: One end of the upper inner wall of the ingot casting machine body (6) is connected to a water injection pipe (18), and the outer wall of the lower inner wall of the ingot casting machine body (6) is sleeved on the inner wall surface of the fixing seat (5).
6. The tin alloy round ingot casting machine according to claim 1, characterized in that: A tin alloy smelting box (14) is fixedly connected to the upper side of the fixing frame (13) on the other side of the support seat (1), and a discharge end of the tin alloy smelting box (14) passes through the fixing frame (13) and extends to the outside.
7. The tin alloy round ingot casting machine according to claim 3, characterized in that: The output end of the controller (19) is electrically connected to the output ends of the first drive motor (2), the second drive motor (20) and the heating annular tube (8) respectively.
8. The tin alloy round ingot casting machine according to claim 1, characterized in that: The front end surface of the ingot casting machine body (6) is inlaid with an observation window, and the observation window is made of tempered glass.