Pump valve pipe shell clamping type machining device
By designing a pump and valve tube clamping and shell processing device, the combined structure of the chuck and welding lengthening two jaws can be used to achieve stable clamping and precise positioning of the pump and valve tube, which solves the problems of improper clamping, inaccurate positioning and uneven wall thickness in the prior art, and improves processing efficiency and accuracy.
Patent Information
- Application Number
- CN202421749420.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-23
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-07-23
AI Technical Summary
The existing pump and valve pipe processing methods have problems such as easy clamping during clamping, inappropriate length, operation dependence on operation, working hours and uneven thread wall thickness, resulting in unstable processing quality.
A pump and valve tube clamping and shell processing device is designed, using a combined structure of chuck and welding lengthened two claws. Through the semicircular clamping and drill sleeve positioning, the pump and valve tubes are achieved stably clamped and precisely positioned.
The device shortens the correction, clamping and fixing time, improves processing efficiency and accuracy, and is suitable for processing of different lengths of pump valve pipes, avoids clamping and positioning accuracy problems in traditional methods, and ensures uniform wall thickness of threaded holes.
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Figure CN222817986U_ABST
Abstract
Description
[Technical field]
[0001] The utility model relates to the technical field of pump valve tube processing, in particular to a pump valve tube clamp shell type processing device. [Background Technology]
[0002] At present, the existing pump and valve pipe processing uses a three-claw or four-claw chuck to clamp the middle circular surface of the pump and valve pipe, and a milling machine or a machining center to process the two end faces and the inner hole. After completion, the threaded hole position is repositioned to process the threaded hole. This processing method is easy to clamp the pump and valve pipe when clamping it, and because the length of the pump and valve pipe is inconsistent, the length of the three-claw or four-claw is too short or too long, which makes it difficult to clamp during clamping; in addition, the processing of the threaded hole needs to be repositioned, and the accuracy of positioning the threaded hole depends on the operator's responsibility and the working hours are long, and the wall thickness of the thread is uneven. Therefore, the processing quality of the traditional processing method is unstable, resulting in unnecessary scrapping, and increasing material costs and labor costs. [Contents of the utility model]
[0003] The purpose of the utility model is to solve the above-mentioned shortcomings and provide a pump valve tube clamp shell type processing device, which can shorten the time of each correction, clamping and fixing, improve the work efficiency and processing accuracy, and is suitable for pump valve tubes of different lengths, solving the problems of uneven wall thickness caused by poor clamping and deviation of hole positions in previous processing.
[0004] In order to achieve the above-mentioned purpose, a pump valve tube clamp shell processing device is designed, comprising a chuck 1, on which a positioning groove 11 and a positioning groove 2 12 are arranged, the positioning groove 11 and the positioning groove 2 12 are both arranged to extend radially and are located on the same diameter, the positioning groove 11 is movably installed with a welding extension claw 1 2a, the positioning groove 2 12 is movably installed with a welding extension claw 2b, the welding extension claw 1 2a is opposite to the welding extension claw 2b It is arranged that the other end of the welding extended two claws 2a is cooperated and connected with the upper clamp 3 of the pump valve tube, and the other end of the welding extended two claws 2b is cooperated and connected with the lower clamp 5 of the pump valve tube. The upper clamp 3 of the pump valve tube and the lower clamp 5 of the pump valve tube are both semicircular structures, and the upper clamp 3 of the pump valve tube and the lower clamp 5 of the pump valve tube are arranged opposite to each other. The upper clamp 3 of the pump valve tube and the lower clamp 5 of the pump valve tube move up and down with the welding extended two claws 2a and the welding extended two claws 2b respectively to clamp or release the pump valve tube 4.
[0005] Furthermore, semicircular grooves are provided on the inner walls of the upper clamp 3 and the lower clamp 5 of the pump valve tube, and the semicircular grooves coincide with the outer circular surface in the middle of the pump valve tube 4. After the upper clamp 3 and the lower clamp 5 of the pump valve tube move up and down, the semicircular grooves clamp or release the pump valve tube 4, which not only avoids the phenomenon that the pump valve tube is easily clamped when the middle circular surface of the pump valve tube is clamped with a three-jaw or four-jaw chuck in the traditional processing device, but also improves the processing accuracy.
[0006] Furthermore, a slot 35 is provided on the outer circumferential surface of the pump valve tube clamp 3, and the slot 35 is arranged to extend axially. The welded extended two claws 2a are inserted into the slot 35 and welded to the pump valve tube clamp 3 as a whole, so that the positioning is more accurate and the processing efficiency is improved.
[0007] Furthermore, a circular hole 31 and a circular hole 33 are provided on the outer circumferential surface of the clamp 3 on the pump valve tube, a drill sleeve 32 is embedded in the circular hole 31, and a drill sleeve 34 is embedded in the circular hole 33. The drill sleeve 32 and the drill sleeve 34 are respectively used for positioning and processing the threaded hole 41 and the threaded hole 42 of the pump valve tube 4, thereby further ensuring the positioning size and processing accuracy of the threaded hole.
[0008] Furthermore, a second slot 53 is provided on the outer circumferential surface of the pump valve tube lower clamp 5, and the second slot 53 is arranged to extend axially. The two welding extended claws 2b are inserted into the second slot 53 and welded to the pump valve tube lower clamp 5 as a whole, so that the positioning is more accurate and the processing efficiency is improved.
[0009] Furthermore, a circular hole 3 51 is provided on the outer circumferential surface of the pump valve tube lower clamp 5, and a drill sleeve 3 52 is embedded in the circular hole 3 51. The drill sleeve 3 52 is used to position and process the threaded hole 3 43 of the pump valve tube 4, further ensuring the positioning size and processing accuracy of the threaded hole.
[0010] Furthermore, the chuck 1 is provided with an axial hole at its center and is connected to the main shaft of the machining center through the axial hole. The chuck 1 is provided with a correction hole on its outer circumferential surface and the runout accuracy of the chuck 1 and the main shaft is corrected through the correction hole.
[0011] Compared with the prior art, the utility model has the following advantages:
[0012] (1) The utility model provides a pump valve tube clamp shell type processing device, which improves the processing efficiency and processing accuracy by improving the processing tooling;
[0013] (2) The utility model is characterized in that, except for the need to calibrate the tooling when installing the tooling, the pump valve tube can be clamped once to complete the processing of the end face, inner hole and threaded hole, which can ensure the verticality of the end face and the inner hole, and also ensure the positioning size and processing accuracy of the threaded hole;
[0014] (3) The utility model greatly shortens the time for each calibration, clamping and fixing, improves work efficiency, and is applicable to pump valve pipes of different lengths;
[0015] (4) The utility model has a reasonable design. As long as the runout accuracy between the chuck and the lathe spindle is corrected when the chuck is installed, the concentricity and runout accuracy of the holes at both ends of the pump valve tube and the position accuracy of the threaded holes can be ensured when processing the pump valve tube, thereby improving the efficiency and accuracy of the pump valve tube processing;
[0016] (5) The utility model solves the problems of difficult clamping and uneven wall thickness caused by hole deviation in the past, and also avoids tool vibration, which is worthy of popularization and application. [Drawings]
[0017] Figure 1 It is a structural schematic diagram of the utility model;
[0018] Figure 2 This is a schematic diagram of the structure of the clamp on the pump valve pipe of the utility model;
[0019] Figure 3 This is a schematic diagram of the structure of the lower clamp of the pump valve pipe of the utility model;
[0020] Figure 4 It is a structural schematic diagram of a pump valve pipe of the utility model processing part;
[0021] In the figure: 1, chuck 2a, welding extended two claws 1 2b, welding extended two claws 2 3, pump valve pipe upper clamp 4, pump valve pipe 5, pump valve pipe lower clamp 11, positioning groove 1 12, positioning groove 2 31, round hole 1 32, drill sleeve 1 33, round hole 2 34, drill sleeve 2 35, slot 1 41, threaded hole 1 42, threaded hole 2 43, threaded hole 3 44, machined end face 1 45, machined end face 2 46, machined inner hole 51, round hole 3 52, drill sleeve 3 53, slot 2. [Specific implementation method]
[0022] As attached Figure 1 To Attachment Figure 4 As shown, the utility model provides a pump valve tube clamp shell processing device, including a chuck 1, a positioning groove 11 and a positioning groove 2 12 are arranged on the chuck, the positioning groove 11 and the positioning groove 2 12 are both arranged to extend radially and are located on the same diameter, a welding extension claw 1 2a is movably installed in the positioning groove 11, and a welding extension claw 2b is movably installed in the positioning groove 2 12, and the welding extension claw 1 2a is opposite to the welding extension claw 2b. It is arranged that the other end of the welding extended two claws 2a is matched and connected with the upper clamp 3 of the pump valve pipe, and the other end of the welding extended two claws 2b is matched and connected with the lower clamp 5 of the pump valve pipe. The upper clamp 3 of the pump valve pipe and the lower clamp 5 of the pump valve pipe are both semicircular structures, and the upper clamp 3 of the pump valve pipe and the lower clamp 5 of the pump valve pipe are arranged opposite to each other. The upper clamp 3 of the pump valve pipe and the lower clamp 5 of the pump valve pipe move up and down with the welding extended two claws 2a and the welding extended two claws 2b respectively to clamp or release the pump valve pipe 4.
[0023] Among them, the pump valve tube upper clamp 3 and the pump valve tube lower clamp 5 are both provided with semicircular grooves on their inner walls, and the semicircular grooves match the outer cylindrical surface of the middle part of the pump valve tube 4. After the pump valve tube upper clamp 3 and the pump valve tube lower clamp 5 move up and down, their semicircular grooves clamp or loosen the pump valve tube 4, which can not only avoid the phenomenon that the pump valve tube is easily clamped when the middle cylindrical surface of the pump valve tube is clamped by a three-claw or four-claw chuck in the traditional processing device, but also improve the processing accuracy. The chuck 1 is provided with an axial hole in the center, and is connected to the main shaft of the processing center through the axial hole. The outer cylindrical surface of the chuck 1 is provided with a correction hole, and the runout accuracy of the chuck 1 and the main shaft is corrected through the correction hole.
[0024] A slot 35, a circular hole 31 and a second circular hole 33 are provided on the outer circumferential surface of the pump valve pipe upper clamp 3. The slot 35 is arranged to extend along the axial direction. The welded and extended two claws 2a are inserted into the slot 35 and welded to the pump valve pipe upper clamp 3 as a whole, so that the positioning is more accurate and the processing efficiency is improved at the same time; the circular hole 31 is embedded with the drill sleeve 32, and the circular hole 33 is embedded with the drill sleeve 34. The drill sleeve 32 and the drill sleeve 34 are respectively used for positioning and processing the threaded hole 41 and the threaded hole 42 of the pump valve pipe 4, which further ensures the positioning size and processing accuracy of the threaded hole.
[0025] A slot 2 53 and a circular hole 3 51 are provided on the outer circumferential surface of the lower clamp 5 of the pump valve tube. The slot 2 53 is extended along the axial direction. The two welded and extended claws 2 b are inserted into the slot 2 53 and welded together with the lower clamp 5 of the pump valve tube, so that the positioning is more accurate and the processing efficiency is improved. The circular hole 3 51 is embedded with a drill sleeve 3 52, and the drill sleeve 3 52 is used for positioning and processing the threaded hole 3 43 of the pump valve tube 4, which further ensures the positioning size and processing accuracy of the threaded hole.
[0026] The present invention is further described below in conjunction with the accompanying drawings and specific embodiments:
[0027] As attached Figure 1 As shown, the utility model includes a chuck 1, which is provided with a positioning groove 11, a positioning groove 12, two welding extended claws 1 2a, two welding extended claws 2b, an upper clamp 3 for a pump valve pipe, a lower clamp 5 for a pump valve pipe and a pump valve pipe 4. The chuck 1 is connected to a spindle of a machining center, the two welding extended claws 1 2a are mounted on the positioning groove 11, and the two welding extended claws 2b are mounted on the positioning groove 2 12. When in use, by tightening the threads on the chuck 1, the upper clamp 3 for the pump valve pipe and the lower clamp 5 for the pump valve pipe are moved up and down to clamp or loosen the pump valve pipe 4 of the part.
[0028] As attached Figure 2As shown, the pump valve pipe clamp 3 is provided with a round hole 1 31, a round hole 2 33 and a slot 1 35, the round hole 1 31 is embedded with a drill sleeve 1 32, and the round hole 2 33 is embedded with a drill sleeve 2 34; the welded extended two claws 1 2a are inserted into the slot 1 35 and welded together with the pump valve pipe clamp 3; the drill sleeve 1 32 and the drill sleeve 2 34 are positioned and processed with a threaded hole 1 41 and a threaded hole 2 42.
[0029] As attached Figure 3 As shown, a round hole 3 51 and a slot 2 53 are provided on the lower clamp 5 of the pump valve tube, and a drill sleeve 3 52 is embedded in the round hole 3 51; the welded extended two claws 2b are inserted into the slot 2 53 and welded together with the lower clamp 5 of the pump valve tube; the drill sleeve 3 52 is positioned to process the threaded hole 3 43.
[0030] As attached Figure 4 As shown, the pump valve tube 4 has a processed end face 1 44, a processed end face 2 45, a threaded hole 1 41, a threaded hole 2 42, a threaded hole 3 43 and a processed inner hole 46, and the end face, the inner hole and the threaded hole are processed by the above-mentioned tooling.
[0031] In summary, the utility model provides a pump valve tube processing tooling, which improves the processing efficiency and processing accuracy of the pump valve tube through the improvement of the tooling. Its characteristic is that as long as the runout accuracy of the chuck and the lathe spindle is corrected when the chuck is installed, the concentricity and runout accuracy of the holes at both ends of the pump valve tube and the position accuracy of the threaded holes can be guaranteed when processing the pump valve tube. The efficiency and accuracy of pump valve tube processing are improved, and the problems of difficult clamping, difficult hole positioning and even deviation of the hole position resulting in uneven wall thickness in the previous processing are solved.
[0032] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in the field. The standard parts used can be purchased from the market, and special-shaped parts can be customized according to the records in the specification and drawings. The specific connection methods of each part adopt mature conventional means such as bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment adopt conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here.
[0033] The present invention is not limited to the above-mentioned implementation modes, and any other changes, modifications, substitutions, combinations, and simplifications made without departing from the spirit and principle of the present invention shall be considered as equivalent replacement modes and shall be included in the protection scope of the present invention.
Claims
1. A pump valve tube chuck shell processing device, comprising a chuck (1), characterized in that: The chuck is provided with a first positioning groove (11) and a second positioning groove (12), the first positioning groove (11) and the second positioning groove (12) are both arranged to extend radially and are located on the same diameter, the first positioning groove (11) is movably provided with a first welding extension claw (2a), the second positioning groove (12) is movably provided with a second welding extension claw (2b), the first welding extension claw (2a) is arranged opposite to the second welding extension claw (2b), and the first welding extension claw (2a) is provided with a second welding extension claw (2b). One end is matched and connected with a pump valve pipe upper clamp (3), and the other end of the welded extended two claws (2b) is matched and connected with a pump valve pipe lower clamp (5). The pump valve pipe upper clamp (3) and the pump valve pipe lower clamp (5) are both semicircular in structure, and the pump valve pipe upper clamp (3) and the pump valve pipe lower clamp (5) are arranged opposite to each other. The pump valve pipe upper clamp (3) and the pump valve pipe lower clamp (5) respectively move up and down with the welded extended two claws (2a) and the welded extended two claws (2b) to clamp or loosen the pump valve pipe (4).
2. The pump valve tube clamp shell type processing device according to claim 1, characterized in that: The pump valve pipe upper clamp (3) and the pump valve pipe lower clamp (5) are both provided with semicircular grooves on their inner walls, and the semicircular grooves match the outer circumferential surface of the middle part of the pump valve pipe (4). When the pump valve pipe upper clamp (3) and the pump valve pipe lower clamp (5) move up and down, the semicircular grooves clamp or release the pump valve pipe (4).
3. The pump valve tube clamp shell type processing device according to claim 1, characterized in that: A slot one (35) is provided on the outer circumferential surface of the pump valve pipe upper clamp (3), and the slot one (35) is arranged to extend along the axial direction. The welded extended two claws one (2a) are inserted into the slot one (35) and are welded to the pump valve pipe upper clamp (3) as a whole.
4. The pump valve tube clamp shell type processing device as claimed in claim 3, characterized in that: A circular hole 1 (31) and a circular hole 2 (33) are provided on the outer circumferential surface of the pump valve pipe upper clamp (3), a drill sleeve 1 (32) is embedded in the circular hole 1 (31), and a drill sleeve 2 (34) is embedded in the circular hole 2 (33), and the drill sleeve 1 (32) and the drill sleeve 2 (34) are respectively used for positioning and processing the threaded hole 1 (41) and the threaded hole 2 (42) of the pump valve pipe (4).
5. The pump valve tube clamp shell type processing device according to claim 1, characterized in that: A second slot (53) is provided on the outer circumferential surface of the pump valve tube lower clamp (5), and the second slot (53) is arranged to extend along the axial direction. The second welding extension claws (2b) are inserted into the second slot (53) and are welded to the pump valve tube lower clamp (5) as a whole.
6. The pump valve tube clamp shell type processing device as claimed in claim 5, characterized in that: A circular hole three (51) is provided on the outer circumferential surface of the pump valve pipe lower clamp (5), a drill sleeve three (52) is embedded in the circular hole three (51), and the drill sleeve three (52) is used for positioning and processing the threaded hole three (43) of the pump valve pipe (4).
7. The pump, valve, pipe, clamp shell type processing device according to any one of claims 1 to 6, characterized in that: The chuck (1) is provided with an axial hole at its center and is connected to a main shaft of a machining center through the axial hole. The chuck (1) is provided with a correction hole on its outer circumferential surface and the runout accuracy between the chuck (1) and the main shaft is corrected through the correction hole.