Aluminum film balloon gravure printing machine with replaceable gravure cylinder mechanism

By designing technical means such as positioning and disassembly modules and hydraulic rods in an aluminum film balloon gravure printing machine, the automatic disassembly and positioning and fixing of the printing rollers is achieved, solving the problems of low efficiency and inaccurate installation when replacing patterns in traditional printing machines, improving work efficiency and avoiding printing deviations.

CN222819723UActive Publication Date: 2025-05-02GUANGDONG XINGYIN PACKAGING MATERIAL CO LTD +1
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202520338082.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-28
Publication Date
2025-05-02
Estimated Expiration
2035-02-28

AI Technical Summary

Technical Problem

Traditional gravure printing machines need to manually remove the roller when replacing the printing pattern, which is inefficient in working efficiency and cannot guarantee the installation accuracy of the printing roller, which may lead to printing deviations.

Method used

An aluminum film balloon gravure printing machine with replaceable gravure roller mechanism is designed, and technical means such as positioning and disassembly modules and hydraulic rods are used to realize automatic disassembly and positioning and fixing of printing rollers, reducing manpower consumption and improving work efficiency.

Benefits of technology

Through the automated printing roller replacement process, work efficiency is significantly improved, labor consumption is reduced, and the precise installation of printing rollers is ensured, avoiding printing deviations.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222819723U_ABST
    Figure CN222819723U_ABST
Patent Text Reader

Abstract

The utility model discloses an aluminum film balloon gravure printing machine with a replaceable gravure cylinder mechanism, which relates to the technical field of gravure printing machines and comprises a fixing frame, side frames are fixedly connected to the outer walls of the two opposite sides of the fixing frame, and the fixing frame and the two side frames are provided with the same positioning dismounting and replacing module. The positioning and replacing module comprises a fixing frame, the inner walls of the two opposite sides of the fixing frame are fixedly connected with the same ink box, the ink box and the fixing frame are provided with the same ink distributing module, the positioning and replacing module comprises two symmetrical rotating seats, the two side frames are each provided with an installation hole, and the two rotating seats are movably connected into the corresponding installation holes. According to the aluminum film balloon photogravure press with the replaceable gravure cylinder mechanism, when the printing roller needs to be replaced, the printing roller can be automatically and rapidly pushed out, manpower consumption is reduced, the working efficiency is improved, meanwhile, after replacement is completed, the printing roller can be positioned and fixed, and printing deviation caused by deviation of the printing roller is avoided.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of gravure printing machines, in particular to an aluminum film balloon gravure printing machine with a replaceable gravure cylinder mechanism. Background Art

[0002] A gravure printing press is a machine that uses a gravure plate for printing, and is mainly used for flexible packaging printing. During the printing process, the gravure printing press uses specific mechanism designs, such as a gravure plate holder, a rotating motor, and an ink tank, to achieve uniform ink supply and precise movement of the printing roller, thereby completing high-quality printing tasks. This type of printing press has the characteristics of high working efficiency and good printing quality, and during the design and manufacturing process, it continuously meets the diverse needs of consumers through technological innovation and upgrading. As an important printing equipment, the gravure printing press plays a vital role in the field of packaging printing.

[0003] In the prior art, traditional gravure printing machines require manual disassembly of the roller when changing the printing pattern, which consumes a lot of time and manpower, has low work efficiency, and cannot guarantee the installation accuracy of the printing roller during replacement, which may cause deviations in subsequent printing. Utility Model Content

[0004] The utility model discloses an aluminum film balloon gravure printing machine with a replaceable gravure roller mechanism, aiming to solve the technical problems that a traditional gravure printing machine needs to manually disassemble the roller when replacing a printing pattern, has low working efficiency and cannot ensure the installation accuracy of the printing roller.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an aluminum film balloon gravure printing machine with a replaceable gravure roller mechanism, comprising a fixed frame, the outer walls on both sides of the fixed frame are connected to side frames by bolts, the fixed frame and the two side frames are provided with the same positioning and replacement module, and the inner walls on both sides of the fixed frame are connected to the same ink tank by bolts, and the ink tank and the fixed frame are provided with the same ink uniforming module, the positioning and replacement module comprises two mutually symmetrical rotating seats, and the two side frames are provided with mounting holes, the two rotating seats are rotatably connected to the corresponding mounting holes by bearings, the fixed frame is provided with two sliding slots, and the same printing roller is slidably connected in the two sliding slots, the ink uniforming module comprises two mutually symmetrical friction wheels, and the inner walls on both sides of the fixed frame are provided with circular holes, the two friction wheels are rotatably connected to the corresponding circular holes by bearings, the two friction wheels are tightly attached to the outer wall of the printing roller, the outer walls on both sides of the fixed frame are provided with rotation holes, and the two rotation holes are provided with shafts. The bearing is rotatably connected to a movable frame, the inner walls of the two movable frames are fixedly connected to a hydraulic rod, the driving ends of the two hydraulic rods are fixedly connected to a support member, the inner walls of the two support members are rotatably connected to a plurality of support wheels with equidistant circumferences through bearings, the outer walls of the two opposite sides of the rotating seats are fixedly connected to a servo motor and a plurality of mounting members with equidistant circumferences, the inner walls of the plurality of mounting members are rotatably connected to a threaded rod through a bearing, the outer sides of the plurality of threaded rods are threadedly connected to a sliding block, and the ends of the plurality of threaded rods away from the mounting members are fixedly connected to a bevel gear 2, the output ends of the two servo motors are fixedly connected to one end of the corresponding threaded rods, the opposite sides of the two rotating seats are rotatably connected to a bevel gear 1 through bearings, and the plurality of bevel gears 2 located on the same side are meshed with the corresponding bevel gear 1, a plurality of sliding holes are equidistantly opened on the two rotating seats, connecting rods are slidably connected in the plurality of sliding holes, one end of the plurality of connecting rods is fixedly connected to the corresponding sliding block, and the ends of the plurality of connecting rods away from the sliding block are fixedly connected to a clamping member.

[0006] By providing a positioning and replacement module, when the printing roller needs to be replaced, the servo motor is started to rotate the threaded rod, and the bevel gear one is rotated through the meshing of the bevel gear two, so that all the threaded rods are driven to rotate, so that the sliding block slides on the outside of the threaded rod, and the clamping piece is driven to move outward through the connecting rod to release the fixation of the printing roller, and then the hydraulic rod is started to push the support piece, and the printing roller is pushed to slide in the sliding slot through the support wheel. The support wheel can reduce the wear on the outside of the printing roller, push the printing roller out, and continue to push the new printing roller into the sliding slot, so that the printing roller can be automatically and quickly pushed out without manual disassembly, thereby reducing manpower consumption and improving work efficiency. The printing roller slowly reaches the specified position through the hydraulic rod and the support wheel, and the servo motor is started in the reverse direction. The printing roller is driven to the center and then fixed by the clamping piece. At the same time, the printing roller can be positioned and fixed after the replacement is completed to avoid its offset and printing deviation.

[0007] In a preferred scheme, one side of one of the side frames is fixedly connected to a driving motor, the output end of the driving motor is connected to a transmission wheel through a coupling, and the transmission wheel and an adjacent rotating seat are slidably connected to the outside of the same transmission belt, the inner walls on both sides of the opposite sides of the fixed frame are connected to hydraulic cylinders through bolts, the driving ends of the two hydraulic cylinders are fixedly connected to connecting parts, the two connecting parts are rotatably connected to the same upper pressure roller through bearings, and one side of one of the connecting parts is fixedly connected to a universal motor, the output end of the universal motor is fixedly connected to one end of the upper pressure roller, the opposite sides of the two friction wheels are fixedly connected to thin rods, the outer walls of the two thin rods are movably connected to movable rods, the ends of the two movable rods away from the friction wheels are fixedly connected to the same agitator, and the inner walls on both sides of the opposite sides of the ink box are fixedly connected to limiting rods, and the two movable rods slide on the outside of the corresponding sliding rods.

[0008] By providing an ink uniforming module, when the printing roller rotates to start printing, the friction wheel rotates synchronously through the friction between the printing roller, driving the movable rod to reciprocate, and the ink is uniformly stirred by the stirring member. The ink can be stirred while printing to improve its fluidity, thereby ensuring uniform inking of the substrate and improving the printing effect.

[0009] From the above, it can be seen that the aluminum film balloon gravure printing machine with a replaceable gravure cylinder mechanism provided by the utility model can automatically and quickly push out the printing roller through the positioning and replacement module when the printing roller needs to be replaced, without the need for manual disassembly, thereby reducing manpower consumption and improving work efficiency. At the same time, the printing roller can be positioned and fixed after the replacement is completed to avoid its offset and printing deviation. When the fluidity of ink in the ink tank decreases after working for a long time, the ink uniformity module can stir the ink while printing to improve its fluidity, thereby ensuring uniform inking of the substrate and improving the printing effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 This is a schematic diagram of the overall structure of an aluminum film balloon gravure printing machine with a replaceable gravure cylinder mechanism proposed by the utility model;

[0011] Figure 2 This is a structural schematic diagram of the hydraulic rod of the positioning and replacement module of the aluminum film balloon gravure printing machine with a replaceable gravure cylinder mechanism proposed by the utility model;

[0012] Figure 3 This is a structural cross-sectional view of the rotating seat of the positioning and replacement module of the aluminum film balloon gravure printing machine with a replaceable gravure cylinder mechanism proposed by the utility model;

[0013] Figure 4This is a cross-sectional view of the internal structure of the ink box of an aluminum film balloon gravure printing machine with a replaceable gravure cylinder mechanism proposed by the utility model;

[0014] Figure 5 The utility model provides a schematic structural diagram of an ink-distributing module of an aluminum film balloon gravure printing machine with a replaceable gravure cylinder mechanism.

[0015] In the attached drawings: 1. fixed frame; 2. side frame; 3. driving motor; 4. transmission wheel; 5. transmission belt; 6. printing roller; 7. positioning and replacement module; 701. sliding slot; 702. movable frame; 703. hydraulic rod; 704. supporting member; 705. supporting wheel; 706. rotating seat; 707. bevel gear one; 708. mounting member; 709. threaded rod; 710. sliding block; 711. bevel gear two; 712. servo motor; 713. connecting rod; 714. clamping member; 8. ink uniforming module; 801. stirring member; 802. friction wheel; 803. movable rod; 804. limiting rod; 9. ink tank; 10. hydraulic cylinder; 11. universal motor; 12. upper pressure roller; 13. connecting member. DETAILED DESCRIPTION

[0016] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0017] The utility model discloses an aluminum film balloon gravure printing machine with a replaceable gravure roller mechanism, which is mainly used in scenarios where the existing device needs to manually disassemble the roller when replacing the printing pattern, has low working efficiency and cannot ensure the installation accuracy of the printing roller.

[0018] Reference Figure 1-Figure 5, an aluminum film balloon gravure printing machine with a replaceable gravure cylinder mechanism, comprising a fixed frame 1, the outer walls on both sides of the fixed frame 1 are connected to side frames 2 by bolts, the fixed frame 1 and the two side frames 2 are provided with a same positioning and replacement module 7, and the inner walls on both sides of the fixed frame 1 are connected to the same ink box 9 by bolts, the ink box 9 and the fixed frame 1 are provided with a same ink uniforming module 8, the positioning and replacement module 7 comprises two symmetrical rotating seats 706, and the two side frames 2 are provided with mounting holes, the two rotating seats 706 are rotatably connected to the corresponding mounting holes through bearings, the fixed frame 1 is provided with two sliding slots 701, and the same printing roller 6 is slidably connected in the two sliding slots 701. The ink distribution module 8 includes two symmetrical friction wheels 802, and circular holes are provided on the inner walls of the two opposite sides of the fixed frame 1. The two friction wheels 802 are rotatably connected in the corresponding circular holes through bearings. The two friction wheels 802 are tightly attached to the outer wall of the printing roller 6. The outer walls of the two opposite sides of the fixed frame 1 are provided with rotating holes, and the two rotating holes are rotatably connected to the movable frames 702 through bearings. The inner walls of the two movable frames 702 are fixedly connected with hydraulic rods 703. The driving ends of the hydraulic rods 703 are fixedly connected to the support members 704, the inner walls of the two support members 704 are rotatably connected to a plurality of circumferentially equidistant support wheels 705 through bearings, the outer walls of the two rotating seats 706 on the opposite sides are fixedly connected to the servo motors 712 and a plurality of circumferentially equidistant mounting members 708, the inner walls of the plurality of mounting members 708 are rotatably connected to the threaded rods 709 through bearings, the outer parts of the plurality of threaded rods 709 are threadedly connected to the sliding blocks 710, and the ends of the plurality of threaded rods 709 away from the mounting members 708 are fixedly connected to the bevel gears 711, and the two servo motors 712 and the plurality of mounting members 708 are fixedly connected to the bevel gears 711. The output ends of the servo motors 712 are fixedly connected to one ends of the corresponding threaded rods 709, and the opposite sides of the two rotating seats 706 are rotatably connected to bevel gears 707 through bearings, and multiple bevel gears 711 located on the same side are meshed with the corresponding bevel gears 707, and multiple sliding holes are equidistantly arranged on the two rotating seats 706. Connecting rods 713 are slidably connected in the multiple sliding holes, and one ends of the multiple connecting rods 713 are fixedly connected to the corresponding sliding blocks 710, and the ends of the multiple connecting rods 713 away from the sliding blocks 710 are fixedly connected to clamping members 714.

[0019] Reference Figure 1 , Figure 4 and Figure 5In a preferred embodiment, a driving motor 3 is fixedly connected to one side of one side frame 2, and the output end of the driving motor 3 is connected to a transmission wheel 4 through a coupling, and the transmission wheel 4 is slidably connected to the outside of an adjacent rotating seat 706 by a same transmission belt 5, and the inner walls on both sides of the opposite sides of the fixed frame 1 are connected to hydraulic cylinders 10 by bolts, and the driving ends of the two hydraulic cylinders 10 are fixedly connected to connecting members 13, and the two connecting members 13 are rotatably connected to the same upper pressure roller 12 through bearings, and one side of one of the connecting members 13 is fixedly connected to a universal motor 11, and the output end of the universal motor 11 is fixedly connected to one end of the upper pressure roller 12, and the opposite sides of the two friction wheels 802 are fixedly connected to thin rods, and the outer walls of the two thin rods are movably connected to movable rods 803, and the ends of the two movable rods 803 away from the friction wheels 802 are fixedly connected to the same agitator 801, and the inner walls on both sides of the opposite sides of the ink box 9 are fixedly connected to limiting rods 804, and the two movable rods 803 slide on the outside of the corresponding sliding rods.

[0020] Working principle: When the printing roller 6 needs to be replaced, the servo motor 712 is started to rotate the threaded rod 709, and the bevel gear 1 707 is rotated by meshing the bevel gear 2 711, driving all the threaded rods 709 to rotate, so that the sliding block 710 slides outside the threaded rod 709, and the clamping member 714 is driven to move outward through the connecting rod 713 to release the fixation of the printing roller 6, and then the hydraulic rod 703 is started to push the support member 704, and the printing roller 6 is pushed to slide in the sliding slot 701 through the support wheel 705. The support wheel 705 can reduce the wear on the outside of the printing roller 6, push the printing roller 6 out, and continue to push the new printing roller 6 along the sliding groove 701. The slot 701 is pushed in, and the printing roller 6 slowly reaches the specified position through the hydraulic rod 703 and the supporting wheel 705, and the servo motor 712 is started in the reverse direction. The printing roller 6 is driven to the center by the clamping member 714 and then fixed; when printing, the hydraulic cylinder 10 is started to push the upper pressure roller 12 down, and the substrate is clamped between the upper pressure roller 12 and the printing roller 6. At the same time, the driving motor 3 and the universal motor 11 are started to rotate the printing roller 6 and the upper pressure roller 12 respectively. At this time, the friction wheel 802 starts to rotate through the friction force between the printing roller 6, driving the movable rod 803 to reciprocate, and the ink is evenly stirred by the stirring member 801.

[0021] The above is only a preferred specific implementation of the utility model, but the protection scope of the utility model is not limited to this. The replacement can be a replacement of part of the structure, device, method step, or a complete technical solution. Equivalent replacement or change based on the technical solution of the utility model and its utility model concept should be included in the protection scope of the utility model.

Claims

1. An aluminum film balloon gravure printing machine with a replaceable gravure cylinder mechanism, comprising a fixed frame (1), characterized in that: The two opposite outer walls of the fixed frame (1) are connected to the side frames (2) by bolts, the fixed frame (1) and the two side frames (2) are provided with a same positioning and replacement module (7), and the two opposite inner walls of the fixed frame (1) are connected to a same ink box (9) by bolts, the ink box (9) and the fixed frame (1) are provided with a same ink distribution module (8), the positioning and replacement module (7) comprises two symmetrical rotating seats (706), and the two side frames (2) are provided with mounting holes, and the two rotating seats (706) are provided with mounting holes. 06) are rotatably connected to the corresponding mounting holes via bearings, two sliding slots (701) are provided on the fixing frame (1), and a printing roller (6) is slidably connected in the two sliding slots (701), the ink distribution module (8) comprises two symmetrical friction wheels (802), and circular holes are provided on the inner walls on both sides opposite to each other of the fixing frame (1), the two friction wheels (802) are rotatably connected to the corresponding circular holes via bearings, and the two friction wheels (802) are tightly attached to the outer wall of the printing roller (6).

2. The aluminum film balloon gravure printing machine with a replaceable gravure cylinder mechanism according to claim 1, characterized in that: The fixed frame (1) has rotating holes on its two opposite outer walls, and the two rotating holes are rotatably connected to movable frames (702) via bearings, the inner walls of the two movable frames (702) are fixedly connected to hydraulic rods (703), the driving ends of the two hydraulic rods (703) are fixedly connected to support members (704), and the inner walls of the two support members (704) are rotatably connected to a plurality of circumferentially equidistant support wheels (705) via bearings.

3. The aluminum film balloon gravure printing machine with replaceable gravure cylinder mechanism according to claim 2, characterized in that: The outer walls of the two rotating seats (706) on one side opposite to each other are fixedly connected to a servo motor (712) and a plurality of circumferentially equidistant mounting members (708); the inner walls of the plurality of mounting members (708) are rotatably connected to threaded rods (709) via bearings; the exteriors of the plurality of threaded rods (709) are threadedly connected to sliding blocks (710); and the ends of the plurality of threaded rods (709) away from the mounting members (708) are fixedly connected to bevel gear 2 (711); and the output ends of the two servo motors (712) are fixedly connected to one end of the corresponding threaded rod (709).

4. The aluminum film balloon gravure printing machine with replaceable gravure cylinder mechanism according to claim 3, characterized in that: The two rotating seats (706) are rotatably connected to bevel gear one (707) on opposite sides via bearings, and a plurality of bevel gears two (711) located on the same side are meshed with the corresponding bevel gear one (707), and a plurality of sliding holes are equidistantly arranged on the circumference of the two rotating seats (706), and connecting rods (713) are slidably connected in the plurality of sliding holes, one end of the plurality of connecting rods (713) is fixedly connected to the corresponding sliding block (710), and one end of the plurality of connecting rods (713) away from the sliding block (710) is fixedly connected to a clamping member (714).

5. The aluminum film balloon gravure printing machine with replaceable gravure cylinder mechanism according to claim 1, characterized in that: A drive motor (3) is fixedly connected to one side of one of the side frames (2); an output end of the drive motor (3) is connected to a transmission wheel (4) via a coupling; and the transmission wheel (4) and an adjacent rotating seat (706) are slidably connected to the outside via a transmission belt (5).

6. The aluminum film balloon gravure printing machine with replaceable gravure cylinder mechanism according to claim 1, characterized in that: The inner walls of the fixed frame (1) on both sides opposite to each other are connected to hydraulic cylinders (10) by bolts, the driving ends of the two hydraulic cylinders (10) are fixedly connected to connecting pieces (13), the two connecting pieces (13) are rotatably connected to the same upper pressure roller (12) by bearings, and one side of one of the connecting pieces (13) is fixedly connected to a universal motor (11), and the output end of the universal motor (11) is fixedly connected to one end of the upper pressure roller (12).

7. The aluminum film balloon gravure printing machine with replaceable gravure cylinder mechanism according to claim 1, characterized in that: The two friction wheels (802) are fixedly connected to opposite sides with thin rods, and the outer walls of the two thin rods are movably connected to movable rods (803). The ends of the two movable rods (803) away from the friction wheels (802) are fixedly connected to the same stirring member (801), and the inner walls of the ink box (9) on both sides are fixedly connected to limit rods (804), and the two movable rods (803) slide on the outside of the corresponding sliding rods.