Winding device for polyurethane foam production
By installing an extrusion assembly in the polyurethane foam winding device, the spring resilience force makes the arc-shaped extrusion block and foam contact closer, which solves the problems of not tightly rolling, scattered and large space occupancy, and improves the winding efficiency.
Patent Information
- Application Number
- CN202421035738.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-05-14
AI Technical Summary
The existing polyurethane foam winding device causes the foam winding to be not tight, easy to be scattered, take up a large space, and requires manual rewinding, which is inefficient.
A winding device for the production of polyurethane foam is designed. By setting up an extrusion assembly, the spring resilience force of the spring makes the arc-shaped extrusion block and the foam contact closer, reducing the gap between the foam and preventing dissipation.
The foam coiling is achieved closer, reducing gaps, preventing distraction, saving space, improving efficiency, and reducing the need for manual re-collapse.
Smart Images

Figure CN222820958U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of polyurethane foam production, in particular to a winding device for polyurethane foam production. Background Art
[0002] Polyurethane foam is a polymer material. PU is polyurethane, which is an emerging organic polymer material. It is known as the "fifth plastic" and is widely used in many fields of the national economy due to its excellent performance.
[0003] After the foam is produced, it is in the shape of long strips. In order to prepare for subsequent cutting and production and finished product manufacturing, it needs to be rolled up, that is, rolled up into a roll. This is convenient for storage, occupies less space, and is also convenient for subsequent processing. In the existing foam rolling device, the rolled foam is not tight enough, and there is a large gap between the rolled foam, which easily makes the rolled foam scattered, and thus takes up a large space. Utility Model Content
[0004] The purpose of the utility model is to provide a winding device for the production of polyurethane foam. By setting an extrusion component, specifically by the rebound force of the spring, the arc-shaped extrusion block and the foam are in closer contact, the foam is rolled up tighter, the gap between the foams is reduced, the foam is not easily scattered, and a large space is not occupied. There is no need for manual re-rolling of the scattered foam, thereby improving efficiency and solving the problem of the existing foam rolling device, that the rolled foam is not tight enough, the rolled foam has a large gap, and the rolled foam is easily scattered, thus occupying a large space.
[0005] In order to solve the above technical problems, the utility model is realized by the following technical solutions:
[0006] The utility model discloses a winding device for producing polyurethane foam, comprising a bottom plate, two baffles are fixedly connected to the top of the bottom plate, a plurality of rotating holes are provided inside the two baffles, a conveying roller is rotatably connected to the inner wall of the rotating hole, a fixing block is fixedly connected to the right side of the top of the bottom plate, a motor 1 is fixedly connected to the front of the fixing block, a winding drum is fixedly connected to the output end of the back of the motor 1, two supporting plates are fixedly connected to the top of the two baffles, an extrusion assembly is arranged on the right side of the two supporting plates, and the extrusion assembly comprises a connecting block, a left side of the connecting block is fixedly connected to the right side of the supporting plate, a sliding groove 1 is provided inside the connecting block, a sliding rod 2 is slidably connected to the inner wall of the sliding groove 1, an arc-shaped extrusion block is arranged on the top of the winding drum, a connecting hole 1 is provided on the inner wall of the arc-shaped extrusion block, and the inner wall of the connecting hole 1 is fixedly connected to the sliding rod 2;
[0007] The top of the arc-shaped extrusion block is fixedly connected to a limit rod, the outer surface of the limit rod is sleeved with a spring, the top of the arc-shaped extrusion block is provided with a sliding plate, a plurality of sliding holes are opened inside the sliding plate, the inner wall of the sliding hole is slidably connected to the outer surface of the limit rod, the top and bottom of the spring are respectively fixedly connected to the bottom of the sliding plate and the top of the arc-shaped extrusion block, and the extrusion assembly is provided, specifically through the rebound force of the spring, the arc-shaped extrusion block and the foam are in closer contact, the foam is rolled tighter, the gap between the foams is reduced, the foam is not easily scattered, and it will not take up a lot of space. There is no need to manually rewind the scattered foam, thereby improving efficiency.
[0008] Furthermore, a slide rail is fixedly connected to the top of the base plate, and two movable blocks are slidably connected to the outer surface of the slide rail. The backs of the two movable blocks are fixedly connected to half screws, and the outer surfaces of the half screws are threadedly connected to nuts. The movable blocks can be moved horizontally through the slide rail, and after being separated, the two half screws can be fixed together by nuts in a stable fit, so that the movable blocks cannot move.
[0009] Furthermore, a rotating hole is provided on the inner walls of the two movable blocks, and the inner walls of the rotating holes are rotatably connected to the outer surface of the winding drum. The winding drum is supported by the rotating holes to make it more stable when winding. A sliding groove 2 is provided on the front side of the support plate, and a sliding rod 1 is slidably connected to the inner wall of the sliding groove 2, so that the sliding rod 1 can move in the sliding groove 2 through the sliding groove 2.
[0010] Furthermore, a second connecting hole is opened on the left side of the sliding plate, the outer surface of the sliding rod one is fixedly connected to the inner wall of the second connecting hole, a connecting plate is fixedly connected to the side corresponding to the two support plates, and a second motor is fixedly connected to the top of the connecting plate. When the sliding plate moves, the sliding rod one is driven to move, and the sliding plate is limited by the sliding rod one so that it can only slide upward and will not deviate during movement.
[0011] The top of the sliding plate is fixedly provided with a threaded rod, and the top of the sliding plate is fixedly connected with a threaded rod. The top of the sliding plate is provided with a sliding hole, and the outer surface of the threaded rod is threadedly connected with a threaded ring. The outer surface of the threaded ring is rotatably connected with the inner wall of the sliding hole, and the outer surface of the threaded ring is fixedly connected with a plurality of gear teeth. The threaded ring is meshed with the outer surface of the gear through the gear teeth. The front side of the support plate is provided with a sliding groove three. By setting the threaded ring, specifically by starting the second motor to drive the threaded ring to rotate, the threaded rod drives the sliding plate to rise synchronously, so that the foam can be squeezed by the rebound force of the spring, and the arc extrusion block and the foam will not be in too tight contact due to excessive rebound force, which may break the foam and affect the service life of the spring.
[0012] Furthermore, the support plate located on the front is fixedly connected to a cylinder, and the inner wall of the sliding groove three is slidably connected to a connecting rod, which drives the two blocks to move simultaneously. The front and back sides of the connecting rod are fixedly connected to blocks, and the right output end of the cylinder is fixedly connected to the left side of the block. The side of the block away from the cylinder is arc-shaped and can be clamped on the groove of the sliding rod two, so that the sliding rod two cannot move, thereby fixing the arc-shaped extrusion block.
[0013] The utility model has the following beneficial effects:
[0014] 1. The utility model sets an extrusion component, specifically, uses the resilience of the spring to make the arc-shaped extrusion block and the foam contact more closely, so that the foam is rolled up tighter, the gap between the foams is reduced, the foam is not easily scattered, and a large space is not occupied. There is no need to manually re-roll the scattered foam, thereby improving efficiency.
[0015] 2. The utility model sets a threaded ring, specifically, starts the second motor to drive the threaded ring to rotate, and the threaded rod drives the sliding plate to rise synchronously. It can squeeze the foam through the rebound force of the spring, and it will not make the arc-shaped extrusion block and the foam contact too tightly due to excessive rebound force, which may break the foam, and it will not affect the service life of the spring.
[0016] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solution of the embodiment of the utility model, the drawings required for describing the embodiment will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 It is a rear view structural diagram of the movable block of the utility model;
[0020] Figure 3 For this utility model Figure 2 A is a schematic diagram of the enlarged structure of the middle part;
[0021] Figure 4 This is a schematic diagram of the cross-sectional structure of the sliding plate of the utility model;
[0022] Figure 5 This is a right view structural diagram of the connection block of the utility model;
[0023] Figure 6 This is a schematic diagram of the cross-sectional structure of the connecting rod of the utility model viewed from above;
[0024] Figure 7 This is a schematic diagram of the structure of the extrusion component of the utility model.
[0025] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0026] 1. Bottom plate; 11. Baffle; 111. Conveyor roller; 12. Fixed block; 121. Motor 1; 122. Winding drum; 13. Movable block; 131. Half screw; 132. Nut; 2. Support plate; 21. Cylinder; 211. Block; 212. Connecting rod; 22. Sliding rod 1; 23. Connecting plate; 231. Motor 2; 232. Gear; 233. Threaded rod; 234. Threaded ring; 3. Extrusion assembly; 31. Arc extrusion block; 32. Sliding rod 2; 33. Sliding plate; 34. Limiting rod; 35. Spring; 36. Connecting block. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] See also Figure 1-7 As shown, the utility model is a winding device for polyurethane foam production, including a bottom plate 1, two baffles 11 are fixedly connected to the top of the bottom plate 1, a plurality of rotating holes are opened inside the two baffles 11, and a conveying roller 111 is rotatably connected to the inner wall of the rotating hole, a fixed block 12 is fixedly connected to the right side of the top of the bottom plate 1, a motor 121 is fixedly connected to the front of the fixed block 12, and a winding drum 122 is fixedly connected to the output end of the back of the motor 121, two support plates 2 are fixedly connected to the top of the two baffles 11, and an extrusion assembly 3 is arranged on the right side of the two support plates 2, and the extrusion assembly 3 includes a connecting block 36, and the left side of the connecting block 36 is fixedly connected to the right side of the support plate 2, a sliding groove 1 is opened inside the connecting block 36, and a sliding rod 2 32 is slidably connected to the inner wall of the sliding groove 1, and an arc-shaped extrusion block 31 is arranged on the top of the winding drum 122, and a connecting hole 1 is opened on the inner wall of the arc-shaped extrusion block 31, and the inner wall of the connecting hole 1 is fixedly connected to the sliding rod 2 32;
[0029] The top of the arc extrusion block 31 is fixedly connected to a limiting rod 34, and a spring 35 is sleeved on the outer surface of the limiting rod 34. A sliding plate 33 is arranged on the top of the arc extrusion block 31, and a plurality of sliding holes are opened inside the sliding plate 33. The inner wall of the sliding hole is slidably connected to the outer surface of the limiting rod 34, and the top and bottom of the spring 35 are respectively fixedly connected to the bottom of the sliding plate 33 and the top of the arc extrusion block 31. By setting the extrusion component 3, specifically through the rebound force of the spring 35, the arc extrusion block 31 and the foam are in closer contact, the foam is rolled up tighter, the gap between the foams is reduced, the foam is not easily scattered, and it will not take up a lot of space. There is no need to manually rewind the scattered foam, thereby improving efficiency.
[0030] A slide rail is fixedly connected to the top of the bottom plate 1, and two movable blocks 13 are slidably connected to the outer surface of the slide rail. The backs of the two movable blocks 13 are fixedly connected to half screws 131, and nuts 132 are threadedly connected to the outer surfaces of the half screws 131.
[0031] The inner walls of the two movable blocks 13 are provided with rotating holes, the inner walls of the rotating holes are rotatably connected to the outer surface of the winding drum 122, the front side of the support plate 2 is provided with a sliding groove 2, and the inner wall of the sliding groove 2 is slidably connected to a sliding rod 1 22.
[0032] A second connecting hole is opened on the left side of the sliding plate 33, the outer surface of the sliding rod 22 is fixedly connected to the inner wall of the second connecting hole, the corresponding side of the two support plates 2 is fixedly connected to the connecting plate 23, and the top of the connecting plate 23 is fixedly connected to the second motor 231.
[0033] A rotating hole is provided inside the connecting plate 23, a rotating rod is rotatably connected to the inner wall of the rotating hole, a gear 232 is fixedly connected to the bottom of the rotating rod, and the bottom output end of the motor 231 is fixedly connected to the top of the rotating rod.
[0034] A threaded rod 233 is fixedly connected to the top of the sliding plate 33, and a sliding hole is opened on the top of the connecting plate 23. A threaded ring 234 is threadedly connected to the outer surface of the threaded rod 233, and the outer surface of the threaded ring 234 is rotatably connected to the inner wall of the sliding hole. By setting the threaded ring 234, specifically by starting the second motor 231 to drive the threaded ring 234 to rotate, the threaded rod 233 drives the sliding plate 33 to rise synchronously, which can not only squeeze the foam through the rebound force of the spring 35, but also prevent the arc-shaped extrusion block 31 from contacting the foam too tightly due to excessive rebound force, which may break the foam, and will not affect the service life of the spring 35.
[0035] The outer surface of the threaded ring 234 is fixedly connected with a plurality of gear teeth, and the threaded ring 234 is meshed with the outer surface of the gear 232 through the gear teeth. The support plate 2 at the front is fixedly connected with the cylinder 21, and a sliding groove three is opened on the front of the support plate 2.
[0036] A connecting rod 212 is slidably connected to the third inner wall of the sliding groove, and a clamping block 211 is fixedly connected to the front and back sides of the connecting rod 212 . The right output end of the cylinder 21 is fixedly connected to the left side of the clamping block 211 .
[0037] A specific application of this embodiment is:
[0038] When in use, the processed polyurethane foam is transported to the position of the winding drum 122 through the conveying roller 111, and then the foam is wound on the winding drum 122, and the motor 121 is started to drive the winding drum 122 to rotate, and the foam is rolled onto the winding drum 122. During the rolling process, as the foam becomes thicker, the arc extrusion block 31 is squeezed, so that the arc extrusion block 31 slides upward, driving the sliding rod 2 32 and the limiting rod 34 to move upward together, so that the arc extrusion block 31 is close to the sliding plate 33, and then the spring 35 is squeezed. The resilience of the spring 35 makes the arc extrusion block 31 and the foam contact more closely, and the gear 32 is driven by the starting motor 231. When the wheel 232 rotates, the gear teeth on the surface of the threaded ring 234 mesh with the gear 232, so when the gear 232 rotates, the threaded ring 234 is driven to rotate. When the threaded ring 234 rotates, the threaded rod 233 moves upward, thereby driving the sliding plate 33 to move upward together, so that the sliding plate 33 is away from the arc-shaped extrusion block 31. After the foam is rolled up and gradually becomes thicker, the threaded rod 233 also drives the sliding plate 33 to rise synchronously. After the foam is further thickened during the rolling process, the arc-shaped extrusion block 31 will be closer to the sliding plate 33, thereby squeezing the spring 35 tighter. The sliding plate 33 is driven to rise synchronously by the threaded rod 233 without increasing the rebound force, thereby reducing the squeezing of the spring 35. In this way, the foam can be squeezed by the resilience of the spring 35, and the arc-shaped squeezing block 31 will not be too tightly contacted with the foam due to excessive resilience, which may break the foam, and the spring 35 will not be fatigued and damaged due to excessive squeezing of the spring 35, so the service life will not be reduced. When the foam is rolled up, the foam is cut and then packaged, and the arc-shaped squeezing block 31 is pushed to move upward, driving the sliding rod 32 to move together until the sliding rod 32 rises to its place, and the cylinder 21 is started to push the clamping block 211 to approach the sliding rod 32. Since the side of the clamping block 211 away from the cylinder 21 is an arc-shaped setting, the clamping block 211 can be clamped into the groove of the sliding rod 32, The sliding rod 232 is fixed to prevent the arc-shaped extrusion block 31 from falling, and then the nut 132 is rotated counterclockwise to separate the half screw 131, so that the two movable blocks 13 can move, and then the two movable blocks 13 are moved away from the winding drum 122, so that the rolled foam can be removed from the winding drum 122. After removal, the motor 231 is started to drive the threaded ring 234 to rotate so that the threaded rod 233 returns to its position and drives the sliding plate 33 to return to its position, and at the same time, the cylinder 21 is retracted to separate the block 211 from the groove of the sliding rod 232, so that the arc-shaped extrusion block 31 falls, and then the two movable blocks 13 are moved close to the winding drum 122, and after contact, the nut 132 is rotated clockwise to fix the movable blocks 13.
[0039] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0040] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A winding device for producing polyurethane foam, comprising a bottom plate (1), two baffles (11) are fixedly connected to the top of the bottom plate (1), a plurality of rotating holes are opened inside the two baffles (11), and a conveying roller (111) is rotatably connected to the inner wall of the rotating hole, a fixing block (12) is fixedly connected to the right side of the top of the bottom plate (1), a motor 1 (121) is fixedly connected to the front of the fixing block (12), and a winding drum (122) is fixedly connected to the output end of the back of the motor 1 (121), two support plates (2) are fixedly connected to the top of the two baffles (11), and an extrusion assembly (3) is arranged on the right side of the two support plates (2), and the extrusion assembly (3) includes a connecting block (36), characterized in that: The left side of the connecting block (36) is fixedly connected to the right side of the supporting plate (2); a sliding groove (1) is provided inside the connecting block (36); a sliding rod (32) is slidably connected to the inner wall of the sliding groove (1); an arc-shaped extrusion block (31) is provided on the top of the winding drum (122); a connecting hole (1) is provided on the inner wall of the arc-shaped extrusion block (31); and the inner wall of the connecting hole (1) is fixedly connected to the sliding rod (32); The top of the arc-shaped extrusion block (31) is fixedly connected to a limiting rod (34), the outer surface of the limiting rod (34) is sleeved with a spring (35), the top of the arc-shaped extrusion block (31) is provided with a sliding plate (33), a plurality of sliding holes are opened inside the sliding plate (33), the inner wall of the sliding hole is slidably connected to the outer surface of the limiting rod (34), and the top and bottom of the spring (35) are respectively fixedly connected to the bottom of the sliding plate (33) and the top of the arc-shaped extrusion block (31).
2. A winding device for polyurethane foam production according to claim 1, characterized in that: The top of the bottom plate (1) is fixedly connected to a slide rail, the outer surface of the slide rail is slidably connected to two movable blocks (13), the backs of the two movable blocks (13) are fixedly connected to half screws (131), and the outer surfaces of the half screws (131) are threadedly connected to nuts (132).
3. A winding device for polyurethane foam production according to claim 2, characterized in that: The inner walls of the two movable blocks (13) are provided with rotating holes, the inner walls of the rotating holes are rotatably connected to the outer surface of the winding drum (122), the front of the support plate (2) is provided with a second sliding groove, the inner wall of the second sliding groove is slidably connected to a sliding rod (22).
4. A winding device for polyurethane foam production according to claim 3, characterized in that: A second connection hole is opened on the left side of the sliding plate (33); the outer surface of the first sliding rod (22) is fixedly connected to the inner wall of the second connection hole; a connecting plate (23) is fixedly connected to the corresponding side of the two support plates (2); and a second motor (231) is fixedly connected to the top of the connecting plate (23).
5. A winding device for polyurethane foam production according to claim 4, characterized in that: A rotating hole is provided inside the connecting plate (23), a rotating rod is rotatably connected to the inner wall of the rotating hole, a gear (232) is fixedly connected to the bottom of the rotating rod, and the bottom output end of the second motor (231) is fixedly connected to the top of the rotating rod.
6. A winding device for producing polyurethane foam according to claim 5, characterized in that: A threaded rod (233) is fixedly connected to the top of the sliding plate (33), a sliding hole is opened on the top of the connecting plate (23), a threaded ring (234) is threadedly connected to the outer surface of the threaded rod (233), and the outer surface of the threaded ring (234) is rotatably connected to the inner wall of the sliding hole.
7. A winding device for producing polyurethane foam according to claim 6, characterized in that: The outer surface of the threaded ring (234) is fixedly connected with a plurality of gear teeth, and the threaded ring (234) is meshedly connected with the outer surface of the gear (232) via the gear teeth. The support plate (2) located at the front is fixedly connected with a cylinder (21), and a sliding groove three is provided on the front of the support plate (2).
8. A winding device for producing polyurethane foam according to claim 7, characterized in that: The third inner wall of the sliding groove is slidably connected to a connecting rod (212), the front and back sides of the connecting rod (212) are fixedly connected to a clamping block (211), and the right output end of the cylinder (21) is fixedly connected to the left side of the clamping block (211).