Coke quenching splash-proof device

By designing a coke quenching and anti-splash device during the wet coke quenching process, using the combination of a coke quenching cover and steel brush, the problems of coke splashing and water mist diffusion are solved, which significantly reduces resource waste, environmental pollution and cleaning workload, and optimizes the working environment.

CN222821484UActive Publication Date: 2025-05-02LUBAN TECH (SHANXI) CO LTD
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Patent Information

Application Number
CN202421721657.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-19
Publication Date
2025-05-02
Estimated Expiration
2034-07-19

AI Technical Summary

Technical Problem

During the wet coke quenching process, coke splashing and water mist spreading lead to waste of resources, environmental pollution and large cleaning workload.

Method used

A coke quenching and splash protection device is designed, including a coke quenching cover and steel brush arranged on the coke quenching bucket track. The inside of the quenching cover is equipped with a spray pipe for uniform spray cooling, while the steel brush blocks the coke and scrapes off the coke residue on the top of the truck, forming a semi-confined quenching space to reduce the diffusion of water mist.

Benefits of technology

It effectively reduces coke splashing and water mist diffusion, reduces resource waste and environmental pollution, reduces subsequent cleaning workload, and further reduces air pollution through negative pressure air ducts and air purification devices.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of coke quenching equipment, and particularly relates to a coke quenching splash-proof device which comprises a coke quenching cover arranged on a coke quenching car hopper track, the coke quenching cover is higher than a coke quenching car hopper, a spray pipe is distributed in the coke quenching cover, and the spray pipe is connected with a coke quenching water supply pipe; a circle of steel brush is arranged below the periphery of the coke quenching cover, and the steel brush can be in contact with the top end face of the coke quenching car hopper in the moving process of the coke quenching car hopper. The steel brush can effectively block the coke and prevent the coke from splashing out of the coke quenching car hopper during coke quenching. And when the quenching car hopper moves on the track, the steel brush can scrape coke residues on the top of the car hopper, and the coke residues are prevented from being accumulated and falling off in the transportation process. The steel brush is arranged between the coke quenching cover and the coke quenching car hopper, so that the coke quenching space forms a semi-closed form, and water mist diffusion in the coke quenching process can be greatly reduced in cooperation with negative pressure suction.
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Description

Technical Field

[0001] The utility model relates to a coke quenching anti-splashing device and belongs to the technical field of coke quenching equipment. Background Art

[0002] Coke quenching is an important step in the coal coking process, and its main purpose is to cool the refined red-hot coke. There are two main ways to quench coke, namely, quenching in the furnace and quenching outside the furnace. Modern horizontal chamber coke ovens generally use quenching outside the furnace, and quenching outside the furnace is further divided into dry quenching and wet quenching. Among them, wet quenching is to use water to spray directly on the high-temperature coke to cool it down. The wet quenching process is simple, but it also pollutes the environment. Under the impact of water flow, each quenching will cause coke to splash outside the truck bed, causing waste of resources and environmental pollution. In addition, coke is easy to accumulate on the top end of the truck bed, which falls during transportation within the factory and is difficult to clean. In addition, the mist generated by quenching will also escape and cause air pollution. Utility Model Content

[0003] In view of the above deficiencies in the prior art, the technical problem to be solved by the utility model is to provide a coke quenching anti-splashing device, which aims to effectively reduce the coke splashing and water mist diffusion during wet quenching, thereby significantly reducing resource waste, environmental pollution and subsequent cleaning workload.

[0004] The coke quenching anti-splash device described in the utility model comprises a quenching cover arranged on the track of the quenching bucket, the quenching cover is higher than the quenching bucket, a spray pipe is arranged inside the quenching cover, and the spray pipe is connected to the quenching water supply pipe; a circle of steel brushes is arranged below the outer periphery of the quenching cover, and the steel brushes can contact the top end surface of the quenching bucket when the quenching bucket is moving.

[0005] The spray pipe supplies water through the quenching water supply pipe to achieve uniform spray cooling of high-temperature coke. The steel brush can effectively block the coke to prevent it from splashing outside the bucket during quenching. And when the quenching bucket moves on the track, the steel brush can scrape off the coke residue on the top of the bucket to prevent it from accumulating and falling during transportation. The steel brushes are distributed between the quenching cover and the quenching bucket, making the quenching space semi-enclosed, which can greatly reduce the diffusion of water mist during the quenching process.

[0006] Among them, the height of the steel brush is less than or equal to the distance between the bottom of the quenching hood and the top of the quenching bucket.

[0007] The circle of steel brushes under the outer periphery of the quenching cover is divided into multiple sections, each section of the steel brush can be disassembled, which is easy to maintain and replace after wear.

[0008] Specifically, a circle of horizontal ribs is welded on the edge of the quenching hood, and studs are welded on the top of the brush holder plate of the steel brush. The top of the studs passes through the ribs and is fixed by nuts to ensure that the steel brush can be firmly fixed on the quenching hood.

[0009] In order to effectively control the mist generated during the quenching process, a negative pressure air duct is connected to the top of the quenching hood.

[0010] Preferably, the outlet end of the negative pressure air duct is connected to an air purification device to ensure that the mist can be effectively purified before being discharged, thereby greatly reducing pollution to the environment.

[0011] Compared with the prior art, the utility model has the following beneficial effects:

[0012] 1. Reduce coke splashing and resource waste: The steel brush can effectively block coke and effectively avoid coke splashing caused by direct impact of water flow, thereby significantly reducing resource waste.

[0013] 2. Reduce environmental pollution: On the one hand, the direct pollution to the surrounding environment is reduced due to the reduction of coke splashing; on the other hand, the negative pressure air duct and the connected air purification device further ensure that the mist is effectively purified before discharge, greatly reducing air pollution.

[0014] 3. Reduce the workload of subsequent cleaning: The design of the steel brush effectively prevents the accumulation of coke on the top of the truck bed and reduces the possibility of coke falling during transportation within the factory, thereby greatly reducing the workload of subsequent cleaning.

[0015] 4. Easy to maintain and replace: The steel brush is divided into multiple sections, each of which can be disassembled, so that the steel brush can be easily and quickly maintained and replaced after it is worn, reducing maintenance costs.

[0016] 5. Optimize the working environment: Improve the safety of operation by reducing splashing and mist diffusion, and provide a better working environment for workers. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 yes Figure 1 A partial enlarged view of the middle A area;

[0019] Figure 3 It is a schematic diagram of the coke quenching car bucket;

[0020] Figure 4 It is a schematic diagram of the quenching truck body moving under the quenching cover during quenching.

[0021] In the figure: 1. quenching hood; 2. steel brush; 3. quenching water supply pipe; 4. negative pressure air duct; 5. rib plate; 6. brush holder plate; 7. stud; 8. quenching truck box. DETAILED DESCRIPTION

[0022] The utility model is further described below in conjunction with specific embodiments.

[0023] However, the description of the present invention is merely an embodiment of structural and even functional description, and the scope of rights of the present invention is not limited by the embodiments described in the text.

[0024] For example, multiple embodiments may have multiple changes and multiple forms, and it should be understood that the scope of rights of the present utility model includes equivalents that can realize the technical idea.

[0025] like Figures 1 to 4 As shown, this embodiment is implemented through the following technical solutions: it includes a quenching hood 1 arranged on the quenching bucket track, the quenching hood 1 is higher than the quenching bucket 8, a spray pipe is arranged inside the quenching hood 1, and the spray pipe is connected to the quenching water supply pipe 3; a circle of steel brushes 2 is provided below the outer periphery of the quenching hood 1, the height of the steel brushes 2 is less than or equal to the distance between the bottom of the quenching hood 1 and the top of the quenching bucket 8, and the steel brushes 2 can contact the top end surface of the quenching bucket 8 during the movement of the quenching bucket 8.

[0026] The steel brush 2 arranged at the lower periphery of the quenching hood 1 is divided into multiple sections, and each section of the steel brush 2 is detachable. Specifically, a horizontal rib plate 5 is welded to the edge of the quenching hood 1, and a stud 7 is welded to the top of the brush holder plate 6 of the steel brush 2. The top of the stud 7 passes through the rib plate 5 and is fixed by a nut.

[0027] The top of the quenching hood 1 of this embodiment is connected to a negative pressure air duct 4, and the outlet end of the negative pressure air duct 4 is connected to an air purification device.

[0028] In the utility model, a circle of steel brushes 2 is provided below the outer periphery of the coke quenching cover 1, and the steel brushes 2 can effectively block the coke and prevent it from splashing outside the coke quenching bucket 8 during coke quenching. And when the coke quenching bucket 8 moves on the track, the steel brushes 2 can scrape the coke residue on the top of the bucket to prevent it from accumulating and falling during transportation. The steel brushes 2 are arranged between the coke quenching cover 1 and the coke quenching bucket 8, so that the coke quenching space forms a semi-enclosed form, and with the help of negative pressure suction, the diffusion of water mist during the coke quenching process can be greatly reduced.

[0029] Of course, the above contents are only preferred embodiments of the present invention and cannot be considered to limit the scope of the embodiments of the present invention. The present invention is not limited to the above examples, and any equivalent changes and improvements made by ordinary technicians in the technical field within the essential scope of the present invention shall fall within the scope of the patent coverage of the present invention.

Claims

1. A coke quenching and splash prevention device, characterized in that: The invention comprises a quenching cover (1) arranged on the track of the quenching bucket, the quenching cover (1) being higher than the quenching bucket (8), a spray pipe being arranged inside the quenching cover (1), and the spray pipe being connected to a quenching water supply pipe (3); a circle of steel brushes (2) being arranged below the outer periphery of the quenching cover (1), and the steel brushes (2) being able to contact the top end surface of the quenching bucket (8) when the quenching bucket (8) is moving.

2. The coke quenching and splash prevention device according to claim 1, characterized in that: The height of the steel brush (2) is less than or equal to the distance between the bottom of the coke quenching cover (1) and the top of the coke quenching bucket (8).

3. The coke quenching and splash prevention device according to claim 1, characterized in that: A circle of steel brushes (2) arranged below the outer periphery of the coke quenching cover (1) is divided into multiple sections, and each section of the steel brushes (2) is detachable.

4. The coke quenching and splash prevention device according to claim 3, characterized in that: A circle of horizontal ribs (5) is welded on the edge of the quenching hood (1), and a stud (7) is welded on the top of the brush holder plate (6) of the steel brush (2). The top of the stud (7) passes through the ribs (5) and is fixed by a nut.

5. The coke quenching and splash prevention device according to claim 1, characterized in that: The top of the quenching hood (1) is connected to a negative pressure air duct (4).

6. The coke quenching and splash prevention device according to claim 5, characterized in that: The outlet end of the negative pressure air duct (4) is connected to an air purification device.