Circulating type high-strength fastener surface treatment device
By designing a circulating high-strength fastener surface treatment device, using ultrasonic cleaning technology and distribution mechanism design, the problem of poor residual and safety of pickling solution when cleaning the surface of the fastener in the prior art is solved, and a more efficient and safe cleaning process is achieved.
Patent Information
- Application Number
- CN202420908813.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-29
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-04-29
AI Technical Summary
In the prior art, when cleaning the rust on the surface of the fastener, a pickling solution is required. After the cleaning is completed, the pickling solution remains, and the workers are prone to burns, which have poor safety and low work efficiency and practicality.
A cyclic high-strength fastener surface treatment device is designed, including a cleaning mechanism and a distribution mechanism. The cleaning mechanism converts electrical energy into acoustic energy through an ultrasonic generator and transducer, and cleanses in the cleaning room; the distribution mechanism places the fasteners in the cleaning tank through the mesh cap and slide rod, and after cleaning, it is placed in a clean pool for rinsing.
Ultrasonic cleaning technology effectively removes the residual acid solution on the surface of the fastener, improving work safety and efficiency, and significantly improving the practicality of the device.
Smart Images

Figure CN222821660U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fastener processing equipment, in particular to a circulating high-strength fastener surface treatment device. Background Art
[0002] Cyclic high-strength fasteners are a special fastener design, mainly used in situations where high strength and reliable connection are required. This type of fastener usually has excellent mechanical properties, such as high tensile strength, high yield point, and excellent fatigue and corrosion resistance, but after long-term use, rust will form on the surface of the fastener, affecting subsequent use.
[0003] However, in the existing technology, when cleaning the rust on the surface of the fastener, it is necessary to use an acid pickling solution, which will remain on the surface of the fastener after cleaning. Workers are easily burned when taking it for cleaning, which has poor safety, low work efficiency and poor practicality. Therefore, it is necessary to propose a new type of circulating high-strength fastener surface treatment device. Utility Model Content
[0004] The purpose of the utility model is to solve the problem that in the above-mentioned prior art, when cleaning the rust on the surface of the fastener, it is necessary to use a pickling solution, and the rust will remain on the surface of the fastener after cleaning. Workers are easily burned when taking it for cleaning, which has poor safety, low work efficiency and poor practicality. A new type of circulating high-strength fastener surface treatment device is proposed.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a circulating high-strength fastener surface treatment device, comprising a main body, a base is arranged at the lower end of the main body, a controller is arranged at the front end of the main body, a drying chamber is arranged on one side of the main body, a cleaning mechanism is arranged on the inner wall of the main body, a distribution mechanism is arranged on the inner wall of the cleaning mechanism, an exhaust port is arranged at the upper end of the drying chamber, and a heat dissipation port is arranged at the rear end of the main body.
[0006] Preferably, the cleaning mechanism includes a shell, a connecting plate is arranged at the front end of the shell, a mounting groove is arranged at the rear end of the connecting plate, an ultrasonic generator is arranged on the inner wall of the mounting groove, a transducer is arranged at the upper end of the ultrasonic generator, a cleaning chamber is arranged at the upper end of the transducer, and an electrical port is arranged on one side of the shell.
[0007] Preferably, the front end of the shell is movably connected to the rear end of the connecting plate, the inner wall of the mounting groove is movably connected to the outer surface of the ultrasonic generator, the upper end of the ultrasonic generator is electrically connected to the lower end of the transducer, and the upper end of the transducer is fixedly connected to the lower end of the cleaning chamber.
[0008] Preferably, the distribution mechanism includes a mounting frame, a distribution plate is arranged on the inner wall of the mounting frame, a guide rod is arranged on one side of the distribution plate, a slide rod is arranged on one side of the guide rod, a net bag is arranged on one side of the slide rod, and a handle is arranged on the upper end of the net bag.
[0009] Preferably, the inner wall of the mounting frame is fixedly connected to the outer surface of the distribution plate, a guide rod is provided on one side of the distribution plate, a sliding rod is provided on one side of the guide rod, a net bag is provided on one side of the sliding rod, and the upper end of the net bag is fixedly connected to the lower end of the handle.
[0010] Preferably, the lower end of the main body is fixedly connected to the upper end of the base.
[0011] Preferably, one side of the main body is fixedly connected to one side of the drying chamber, and the upper end of the drying chamber is fixedly connected to the lower end of the exhaust port.
[0012] Compared with the prior art, the advantages and positive effects of the utility model are:
[0013] 1. In the utility model, by installing the cleaning mechanism, connecting the power supply through the power port, so that the device is powered on, and then turning on the ultrasonic generator, the surface of the fastener can be cleaned, and the practicability is good.
[0014] 2. In the utility model, the distribution mechanism is installed by installing the mounting frame. When cleaning, the fasteners to be cleaned are placed in the net bag, so that the pickling solution remaining on the surface of the fasteners can be cleaned, thereby avoiding burns caused by accidental contact with the pickling solution by the staff, and the utility model is good. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 The utility model provides a main structural schematic diagram of a circulating high-strength fastener surface treatment device;
[0016] Figure 2 A rear view structural schematic diagram of a circulating high-strength fastener surface treatment device proposed by the utility model;
[0017] Figure 3 The utility model provides a schematic diagram of the cleaning mechanism structure of a circulating high-strength fastener surface treatment device;
[0018] Figure 4 The utility model provides a schematic diagram of the distribution mechanism structure of a circulating high-strength fastener surface treatment device.
[0019] Legend: 1. Main body; 2. Base; 3. Controller; 4. Drying chamber; 5. Cleaning mechanism; 51. Shell; 52. Connecting plate; 53. Mounting slot; 54. Ultrasonic generator; 55. Transducer; 56. Cleaning chamber; 57. Power port; 6. Distribution mechanism; 61. Mounting frame; 62. Distribution plate; 63. Guide rod; 64. Sliding rod; 65. Net bag; 66. Handle; 7. Exhaust port; 8. Heat dissipation port. DETAILED DESCRIPTION
[0020] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0021] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.
[0022] Example 1
[0023] like Figure 1-Figure 4 As shown, the utility model provides a technical solution: a circulating high-strength fastener surface treatment device, including a main body 1, a base 2 is arranged at the lower end of the main body 1, a controller 3 is arranged at the front end of the main body 1, a drying chamber 4 is arranged on one side of the main body 1, a cleaning mechanism 5 is arranged on the inner wall of the main body 1, a distribution mechanism 6 is arranged on the inner wall of the cleaning mechanism 5, an exhaust port 7 is arranged at the upper end of the drying chamber 4, a heat dissipation port 8 is arranged at the rear end of the main body 1, the cleaning mechanism 5 includes a shell 51, a connecting plate 52 is arranged at the front end of the shell 51, and a rear end of the connecting plate 52 A mounting groove 53 is provided, an ultrasonic generator 54 is provided on the inner wall of the mounting groove 53, a transducer 55 is provided on the upper end of the ultrasonic generator 54, a cleaning chamber 56 is provided on the upper end of the transducer 55, an electrical port 57 is provided on one side of the outer shell 51, the front end of the outer shell 51 is movably connected to the rear end of the connecting plate 52, the inner wall of the mounting groove 53 is movably connected to the outer surface of the ultrasonic generator 54, the upper end of the ultrasonic generator 54 is electrically connected to the lower end of the transducer 55, and the upper end of the transducer 55 is fixedly connected to the lower end of the cleaning chamber 56.
[0024] In this embodiment, the cleaning mechanism 5 is installed and then connected to a power source through the power port 57, so that the device is powered on. At this time, the ultrasonic generator 54 is turned on. Since the ultrasonic generator 54 is electrically connected to the transducer 55, the electrical energy of the ultrasonic generator 54 can be converted into sound energy. Since the transducer 55 is fixedly connected to the cleaning chamber 56, the sound energy is conducted into the cleaning chamber 56, so that the surface of the fastener can be cleaned, and the practicality is good.
[0025] Example 2
[0026] like Figure 1-Figure 4 As shown, the distribution mechanism 6 includes a mounting frame 61, a distribution plate 62 is arranged on the inner wall of the mounting frame 61, a guide rod 63 is arranged on one side of the distribution plate 62, a slide rod 64 is arranged on one side of the guide rod 63, a net bag 65 is arranged on one side of the slide rod 64, a handle 66 is arranged on the upper end of the net bag 65, the inner wall of the mounting frame 61 is fixedly connected to the outer surface of the distribution plate 62, a guide rod 63 is arranged on one side of the distribution plate 62, a slide rod 64 is arranged on one side of the guide rod 63, a net bag 65 is arranged on one side of the slide rod 64, the upper end of the net bag 65 is fixedly connected to the lower end of the handle 66, the lower end of the main body 1 is fixedly connected to the upper end of the base 2, one side of the main body 1 is fixedly connected to one side of the drying chamber 4, and the upper end of the drying chamber 4 is fixedly connected to the lower end of the exhaust port 7.
[0027] In this embodiment, the distribution mechanism 6 is installed by installing the mounting frame 61. When cleaning, the fasteners to be cleaned are placed in the net bag 65, and then the net bag 65 is carried by the handle 66 and slid into the first cleaning tank through the slide rod 64 along the guide rod 63. Since the first cleaning tank contains a pickling solution, the surface of the fastener can be quickly cleaned. After cleaning, the net bag 65 is slid into the second clean water tank to clean the pickling solution remaining on the surface of the fastener, thereby avoiding burns caused by accidental contact with the pickling solution by the staff, and the practicability is good.
[0028] Working principle of this embodiment: When in use, first, by installing the cleaning mechanism 5, and then connecting the power supply through the power port 57, so that the device is powered on, then turn on the ultrasonic generator 54, because the ultrasonic generator 54 is electrically connected to the transducer 55, and then the electrical energy of the ultrasonic generator 54 can be converted into sound energy, and because the transducer 55 is fixedly connected to the cleaning chamber 56, the sound energy is conducted into the cleaning chamber 56, so that the surface of the fastener can be cleaned, and the practicality is good. By installing the mounting frame 61, Thus, the distribution mechanism 6 is installed. When cleaning, the fasteners to be cleaned are placed in the net bag 65, and then the net bag 65 is carried by the handle 66 and slid into the first cleaning tank through the slide rod 64 along the guide rod 63. Since the first cleaning tank contains the pickling solution, the surface of the fastener can be quickly cleaned. After cleaning, the net bag 65 is slid into the second clean water tank to clean the pickling solution remaining on the surface of the fastener. Therefore, it is prevented that the staff accidentally touches the pickling solution and causes burns, and the practicability is good.
[0029] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. A circulating high-strength fastener surface treatment device, characterized in that: It comprises a main body (1), a base (2) is arranged at the lower end of the main body (1), a controller (3) is arranged at the front end of the main body (1), a drying chamber (4) is arranged at one side of the main body (1), a cleaning mechanism (5) is arranged on the inner wall of the main body (1), a distribution mechanism (6) is arranged on the inner wall of the cleaning mechanism (5), an exhaust port (7) is arranged at the upper end of the drying chamber (4), and a heat dissipation port (8) is arranged at the rear end of the main body (1); The cleaning mechanism (5) comprises a housing (51), a connecting plate (52) is arranged at the front end of the housing (51), a mounting groove (53) is arranged at the rear end of the connecting plate (52), an ultrasonic generator (54) is arranged on the inner wall of the mounting groove (53), a transducer (55) is arranged at the upper end of the ultrasonic generator (54), a cleaning chamber (56) is arranged at the upper end of the transducer (55), and an electrical connection port (57) is arranged at one side of the housing (51); The distribution mechanism (6) comprises a mounting frame (61), a distribution plate (62) is arranged on the inner wall of the mounting frame (61), a guide rod (63) is arranged on one side of the distribution plate (62), a slide rod (64) is arranged on one side of the guide rod (63), a net bag (65) is arranged on one side of the slide rod (64), and a handle (66) is arranged on the upper end of the net bag (65).
2. A circulating high-strength fastener surface treatment device according to claim 1, characterized in that: The front end of the housing (51) is movably connected to the rear end of the connecting plate (52), the inner wall of the mounting groove (53) is movably connected to the outer surface of the ultrasonic generator (54), the upper end of the ultrasonic generator (54) is electrically connected to the lower end of the transducer (55), and the upper end of the transducer (55) is fixedly connected to the lower end of the cleaning chamber (56).
3. A circulating high-strength fastener surface treatment device according to claim 2, characterized in that: The inner wall of the mounting frame (61) is fixedly connected to the outer surface of the distribution plate (62), and the upper end of the net bag (65) is fixedly connected to the lower end of the handle (66).
4. A circulating high-strength fastener surface treatment device according to claim 3, characterized in that: The lower end of the main body (1) is fixedly connected to the upper end of the base (2).
5. A circulating high-strength fastener surface treatment device according to claim 4, characterized in that: One side of the main body (1) is fixedly connected to one side of the drying chamber (4), and the upper end of the drying chamber (4) is fixedly connected to the lower end of the exhaust port (7).