Large vacuum chuck workbench

By designing a large vacuum suction cup workbench, the vacuum ventilation holes and longitudinal through holes are used to form negative pressure to achieve adsorption and fixation of the electrodes, solving the problems of low electrode processing and loading and unloading efficiency and inconsistent position of the positioning holes in the prior art, and improving processing efficiency and accuracy.

CN222831199UActive Publication Date: 2025-05-06SUZHOU DREAMCHASING ELECTRONIC MATERIALS CO LTD
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Patent Information

Application Number
CN202421803532.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-29
Publication Date
2025-05-06
Estimated Expiration
2034-07-29

AI Technical Summary

Technical Problem

In the prior art, when processing electrodes under large PICP, the loading and unloading efficiency is low and the positioning holes are inconsistent, which leads to inconvenience in processing. Especially when it is necessary to process electrodes of different sizes, the workbench needs to be replaced frequently, which increases the complexity and time-consuming operation.

Method used

A large vacuum suction cup work table is designed, including multiple horizontally spliced ​​suction cup bases, with vacuum ventilation holes and longitudinal through holes arranged side by side, and adsorption holes arranged on the surface of the suction cup base. By connecting the vacuum generator, a negative pressure is formed to achieve adsorption and fixation of the electrode. The suction cup base is removable and connected to the machine tool workbench through threaded connection holes for rapid disassembly and installation.

Benefits of technology

This design improves the loading and unloading efficiency of electrode processing and is suitable for electrode processing of different sizes, ensuring processing accuracy and stability, and reducing operational complexity and time-consuming.

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Abstract

The utility model discloses a large vacuum chuck workbench which is detachably installed on a machine tool workbench and comprises a plurality of horizontally-spliced chuck base bodies. A plurality of vacuum vent holes are formed in the suction cup base body side by side, the two ends of each vacuum vent hole extend to the side edge of the suction cup base body, every two adjacent vacuum vent holes are communicated through a longitudinal through hole, and a plurality of adsorption holes capable of being communicated with the vacuum vent holes downwards are formed in the surface of the suction cup base body. The device is simple in structure, suitable for machining electrodes of different sizes, high in assembly and disassembly efficiency and capable of improving the machining efficiency of the electrodes.
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Description

Technical Field

[0001] The utility model relates to the technical field of electrode processing, in particular to a large vacuum suction cup workbench. Background Art

[0002] The PICP lower electrode is an important part of the dry engraving machine in the dry engraving process of the liquid crystal panel. According to the different sizes of the PICP lower electrode, the PICP lower electrode can be divided into G4.5, G5, G5.5, G6, G6.5, G7, G8, G8.5, G10, and G10.5. The electrode size of the small era is about 0.7-0.9m, and the electrode size of the large era can reach 3-3.5m. The PICP lower electrode is a flat-plate component. During conventional processing, in order to ensure the processing accuracy, the component needs to be clamped and fixed. Usually, multiple screw clamps are used to fix the parts on the work surface of the machine tool, or multiple small vacuum suction cups are used to fix them together. This not only has low loading and unloading efficiency, but also if electrodes of different eras need to be processed, the required work surface will be different due to the different positions of the positioning holes, and the on-site operation will be very troublesome.

[0003] Therefore, it is necessary to provide a large vacuum suction cup workbench to solve the above problems. Utility Model Content

[0004] In order to overcome the above-mentioned shortcomings, the purpose of the utility model is to provide a large vacuum suction cup workbench with a simple structure, suitable for processing electrodes of different sizes, high loading and unloading efficiency, and improved electrode processing efficiency.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is: a large vacuum suction cup workbench, which can be detachably installed on the machine tool workbench, including a plurality of horizontally spliced ​​suction cup bases; a plurality of vacuum vents are arranged side by side inside the suction cup base, and both ends of the vacuum vents extend to the sides of the suction cup base, and two adjacent vacuum vents are connected by a longitudinal through hole, and a plurality of adsorption holes that can be connected downward to the vacuum vents are arranged on the surface of the suction cup base.

[0006] Furthermore, the vacuum vent is opened along the length direction of the suction cup base, and one end is connected to the vacuum generating mechanism, and the other end is blocked by a sealing plug. The vacuum vent is arranged along the length direction of the suction cup base to expand the surface adsorption area. When working, one end of the vacuum vent is blocked, and the other end is connected to the vacuum generating mechanism. It should be noted that in some embodiments, the sealing plug is specifically a rubber plug to ensure that no external air enters the vacuum vent through the blocked gap, thereby avoiding vacuum loss, and the vacuum generating mechanism specifically adopts a vacuum pump or a negative pressure generator.

[0007] Furthermore, the plurality of longitudinal through holes are located on the same straight line parallel to the width direction of the suction cup base. By arranging the longitudinal through holes, the air pressure in each vacuum vent hole in the suction cup base is kept consistent.

[0008] Furthermore, at least one of the two sides of the suction cup base in the length direction is horizontally provided with a fixing hole extending to the inside, and the fixing hole is connected to the longitudinal through hole close to it. By providing the fixing hole, it is convenient to block the fixing hole before vacuuming the vacuum vent hole, thereby ensuring that the external air does not enter the vacuum vent hole from the longitudinal through hole, ensuring that the product can be adsorbed on the surface of the suction cup base, and at the same time, it is convenient for the staff to operate to block it.

[0009] Furthermore, the suction cup base is provided with a plurality of threaded connection holes penetrating therethrough in the height direction, and the suction cup base and the machine tool workbench are connected by locking bolts passing through the threaded connection holes. By providing the threaded connection holes, the suction cup base can be fixed on the machine tool workbench, which is convenient for processing the electrode adsorbed on the suction cup base. The suction cup base can be quickly disassembled and installed, and the loading and unloading efficiency of the suction cup base is improved. It should be noted that the threaded connection holes and the vacuum vent holes are arranged in a staggered manner.

[0010] Furthermore, the upper surface of the suction cup base is provided with a plurality of positioning threaded holes, and each of the positioning threaded holes is correspondingly connected to a limiting plate, which can position the electrode to be processed placed on the suction cup base to ensure the subsequent processing accuracy of the electrode.

[0011] Furthermore, a cooling water channel is horizontally laid on the suction cup base between the vacuum vent hole and the bottom thereof.

[0012] Furthermore, the cooling water channel is arranged in an S-shaped continuous bend.

[0013] Beneficial effects of the utility model:

[0014] The suction cup base body of the utility model is detachable and spliced, and is provided with vacuum vent holes, longitudinal vent holes and adsorption holes inside. One end of the vacuum vent hole is connected to a vacuum generating mechanism which can effectively evacuate the inside thereof, and then the electrode to be processed is adsorbed on the suction cup base body through the adsorption holes. The utility model has a simple structure, is suitable for processing electrodes of different sizes, has high loading and unloading efficiency, and can effectively improve the processing efficiency of the electrode. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a front view of the overall structure of an embodiment of the utility model;

[0016] Figure 2 It is a right side view of the overall structure of one embodiment of the utility model;

[0017] Figure 3 This is a schematic diagram of the cooling water circuit structure of an embodiment of the utility model;

[0018] In the figure: 1. Suction cup base; 3. Vacuum vent hole; 4. Longitudinal through hole; 5. Threaded connection hole; 6. Adsorption hole; 7. Positioning threaded hole; 8. Cooling water channel. DETAILED DESCRIPTION

[0019] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.

[0020] See attached Figures 1 to 3 As shown, a large vacuum suction cup workbench in this embodiment is detachably mounted on a machine tool workbench, and includes a plurality of horizontally spliced ​​suction cup bases 1, and a plurality of the suction cup bases 1 are pre-spliced ​​or disassembled to meet the processing requirements of electrodes of different sizes, and the vacuum vents 3 on two adjacent suction cup bases 1 correspond to each other one by one, and a silicone sealing strip is provided in the gap between the connection sides to ensure that there will be no leakage and vacuum loss during the subsequent vacuum adsorption process;

[0021] A plurality of vacuum vent holes 3 are arranged side by side inside the suction cup base 1, and both ends of the vacuum vent holes 3 extend to the side of the suction cup base 1. By providing a plurality of vacuum vent holes 3, the surface area of ​​the suction cup base 1 for adsorbing the product is expanded, thereby ensuring the stability of adsorption of the electrode to be processed. When in use, one end of the vacuum vent hole 3 is blocked, and the other end is connected to a vacuum generating mechanism, which is convenient for the operator to operate;

[0022] Two adjacent vacuum vent holes 3 are connected through a longitudinal through hole 4, and a plurality of vacuum vent holes 3 arranged in parallel are connected through the longitudinal through hole 4, so that the air pressure in each vacuum vent hole 3 is kept the same, thereby ensuring that the adsorption force at each adsorption hole 6 on the suction cup body is consistent, ensuring the stability of the adsorption of the electrode to be processed, and preventing the electrode from falling off the suction cup base 1;

[0023] The surface of the suction cup base 1 is provided with a plurality of adsorption holes 6 which can be connected downward to the vacuum vent hole 3. The vacuum generating mechanism evacuates the vacuum vent hole 3 to form a negative pressure state between the vacuum vent hole 3 and the inside of the adsorption hole 6, thereby adsorbing the product to be processed on the adsorption hole 6. In some embodiments, the diameter of the adsorption hole 6 is 4 mm.

[0024] The vacuum vent 3 is opened along the length direction of the suction cup base 1, and one end of the upper end is connected to the vacuum generating mechanism, and the other end is blocked by a sealing plug. The vacuum vent 3 is arranged along the length direction of the suction cup base 1 to expand the surface adsorption area. When working, one end of the vacuum vent 3 is blocked, and the other end is connected to the vacuum generating mechanism. It should be noted that in some embodiments, the sealing plug is specifically a rubber plug to ensure that no external air enters the vacuum vent 3 through the blocked gap, thereby avoiding vacuum loss, and the vacuum generating mechanism specifically adopts a vacuum pump or a negative pressure generator.

[0025] In some embodiments, twelve vacuum vent holes 3 are arranged in parallel, and specifically, the diameter of each vacuum vent hole 3 is 16 mm.

[0026] The plurality of longitudinal through holes 4 are located on the same straight line parallel to the width direction of the suction cup base 1. By providing the longitudinal through holes 4, the air pressure in each vacuum vent hole 3 in the suction cup base 1 is kept consistent.

[0027] In some embodiments, two adjacent vacuum vent holes 3 are connected via two longitudinal through holes 4 respectively arranged at the head and tail thereof, and the aperture of the longitudinal through hole 4 is 16 mm, which is consistent with the aperture size of the vacuum vent hole 3 .

[0028] It should be noted that the relative positions of the plurality of longitudinal through holes 4 are not limited, as long as the longitudinal through hole 4 connects two adjacent vacuum vent holes 3 so that the air pressure in each vacuum vent hole 3 remains the same, thereby ensuring that the adsorption force of each adsorption point on the suction cup base 1 is consistent.

[0029] At least one of the two sides of the suction cup base 1 in the length direction is horizontally provided with a fixing hole extending to the inside, and the fixing hole is connected to the longitudinal through hole 4 close thereto. By providing the fixing hole, it is convenient to block the fixing hole before vacuuming the vacuum vent hole 3, thereby ensuring that no external air enters the vacuum vent hole 3 from the longitudinal through hole 4, ensuring that the product can be adsorbed on the surface of the suction cup base 1, and also convenient for the staff to operate to block it.

[0030] In some embodiments, the fixing hole is only provided on one side of the suction cup base 1 and is only connected to the longitudinal through hole 4 closest to this side. It is only necessary to block the fixing hole on this side so that vacuum loss will not occur due to air leakage during the subsequent vacuuming process.

[0031] The suction cup base 1 is provided with a plurality of threaded connection holes 5 penetrating therethrough in the height direction, and the suction cup base 1 and the machine tool workbench are connected by locking bolts passing through the threaded connection holes 5. By providing the threaded connection holes 5, the suction cup base 1 can be fixed on the machine tool workbench, which is convenient for processing the electrode adsorbed on the suction cup base 1. The suction cup base 1 can be quickly disassembled and installed, and the loading and unloading efficiency of the suction cup base 1 is improved. It should be noted that the threaded connection holes 5 and the vacuum vent holes 3 are arranged in a staggered manner.

[0032] In some embodiments, the threaded connection hole 5 has a diameter of 18 mm and is perpendicular to the adsorption surface on the suction cup base 1 .

[0033] The upper surface of the suction cup base 1 is provided with a plurality of positioning threaded holes 7, and a stop plate is connected to each of the positioning threaded holes 7. The stop plate can position the electrode to be processed placed on the suction cup base 1 to ensure the subsequent processing accuracy of the electrode.

[0034] A cooling water channel 8 is horizontally laid on the suction cup base 1 between the vacuum vent hole 3 and its bottom. In some embodiments, a plurality of cooling water channels 8 are arranged parallel to the adsorption surface of the suction cup base 1, and each cooling water channel 8 is respectively provided with a water inlet end and a water outlet end, and the water inlet end and the water outlet end respectively extend out of the side edge in the width direction of the suction cup base 1, so as to facilitate the circulation of water in the cooling water channel 8.

[0035] The cooling water channel 8 is arranged in an S-shaped continuous bend.

[0036] Working principle: When processing a larger PICP electrode, the staff will lay three sucker bases 1 together to form a 3300*3732mm adsorption table. The vacuum vents 3 on two adjacent sucker bodies 1 correspond to each other, and a silicone seal is set in the gap between the connecting sides to ensure that there will be no leakage and vacuum loss during the subsequent vacuum adsorption process. Block one end of the vacuum vent 3, connect the other end to the vacuum generating mechanism, and block the end of the longitudinal through hole connected to the sucker base. When the vacuum generating mechanism is working, negative pressure can be formed in the channel of the vacuum vent. The electrode placed on the adsorption surface of the sucker base can be adsorbed by using the negative pressure and through the adsorption hole, so as to achieve the purpose of fixing the component.

[0037] The above implementation modes are only for illustrating the technical concept and features of the utility model, and their purpose is to allow people familiar with this technology to understand the content of the utility model and implement it. It cannot be used to limit the protection scope of the utility model. Any equivalent changes or modifications made according to the spirit of the utility model should be included in the protection scope of the utility model.

Claims

1. A large vacuum suction cup workbench, detachably mounted on a machine tool workbench, characterized in that: It comprises a plurality of suction cup bases which are horizontally spliced, wherein a plurality of vacuum vent holes are arranged side by side inside the suction cup base, both ends of the vacuum vent holes extend to the sides of the suction cup base, two adjacent vacuum vent holes are connected by a longitudinal through hole, and a plurality of adsorption holes which can be connected downward to the vacuum vent holes are arranged on the surface of the suction cup base.

2. A large vacuum suction cup workbench according to claim 1, characterized in that: The vacuum vent hole is opened along the length direction of the suction cup base, and one end of the vacuum vent hole is connected to the vacuum generating mechanism, and the other end is blocked by a sealing plug.

3. A large vacuum suction cup workbench according to claim 1, characterized in that: The plurality of longitudinal through holes are located on a same straight line parallel to the width direction of the suction cup base.

4. A large vacuum chuck workbench according to claim 1, characterized in that: At least one of the two side edges in the length direction of the suction cup base is horizontally provided with a fixing hole extending to the inside, and the fixing hole is connected with the longitudinal through hole close to it.

5. The large vacuum chuck workbench according to claim 1, characterized in that: The suction cup base is provided with a plurality of threaded connection holes penetrating therethrough in the height direction, and the suction cup base and the machine tool worktable are connected by locking bolts passing through the threaded connection holes.

6. A large vacuum chuck workbench according to claim 1, characterized in that: A plurality of positioning threaded holes are provided on the upper surface of the suction cup base, and a limiting plate is correspondingly connected to each of the positioning threaded holes.

7. The large vacuum chuck workbench according to claim 1, characterized in that: A cooling water channel is horizontally laid on the suction cup base between the vacuum vent hole and the bottom thereof.

8. A large vacuum chuck workbench according to claim 7, characterized in that: The cooling water channel is arranged in an S-shaped continuous bend.