Polishing treatment device for surface clad steel of weight
By designing an automated weight surface steel-clad polishing treatment device, the automatic conveying and polishing of weights is achieved by using a conveying mechanism and a polishing machine, the problem of inefficient production efficiency caused by manual operation in the prior art is solved, and the processing quality and efficiency are improved.
Patent Information
- Application Number
- CN202420407908.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-04
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-03-04
AI Technical Summary
The existing weight surface steel-clad polishing treatment device cannot stably convey and polish the weights, and requires manual operation, resulting in low production efficiency.
A weight surface-clad steel polishing treatment device including an automated conveying mechanism and a polishing machine is designed, and the automatic conveying and polishing of weights is achieved through a rotating rod, a gear chain, a placing frame and a motor-driven conveying mechanism.
The weight processing process is automated, the production speed and efficiency are improved, manual intervention is reduced, and the consistency and high precision of polishing quality is ensured.
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Figure CN222831500U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of weight production equipment, and specifically relates to a weight surface steel-clad polishing treatment device. Background Art
[0002] As is known to all, the device for polishing the surface steel of weights is an auxiliary device used in the production and processing of weights to polish the surface steel of finished weights to improve their quality. It has been widely used in the field of weight production equipment technology.
[0003] The authorization publication number "CN214445459U" records a device for polishing the surface of a weight with steel cladding, which places the weight in a groove formed by a front roller and a rear roller, clamps and fixes the weight through the cooperation of a left push rod and a right push rod, starts a power box to drive the polishing disc to reciprocate left and right to polish the surface of the weight, and at the same time, the power device drives the left push rod to rotate so that the weight rotates, so that the polishing disc can comprehensively polish the surface of the weight, and the weight can be polished quickly and efficiently, and the weight has good stability and good polishing quality; it includes a base, a bottom column, a motor and a polishing disc; it also includes a bracket, a power frame, a power box, a screw, a slide, a first cylinder, a first telescopic rod, a left plate, a power device, a left push rod, a right plate, a screw tube, a screw, a movable plate, a right push rod, a bottom plate, a front fixed frame, a front rotating shaft, a front roller, a rear fixed frame, a rear rotating shaft and a rear roller, and the positions of the front roller and the rear roller are staggered left and right.
[0004] The above patent clamps and fixes the weight by the cooperation of the left push rod and the right push rod, starts the power box to drive the polishing disc to move back and forth to polish the surface of the weight, and at the same time the power device drives the left push rod to rotate so that the weight rotates, which makes it easier for the polishing disc to fully polish the surface of the weight. The weight can be polished quickly and efficiently, and the weight has good stability and good polishing quality.
[0005] When the existing weight surface steel-clad polishing treatment device is used, the weight cannot be stably transported and polished, and manual operation is required, which is time-consuming and labor-intensive, affecting production efficiency. Utility Model Content
[0006] The utility model aims to provide a device for polishing the surface of a weight with steel coating, aiming to solve the problem that the device for polishing the surface of a weight with steel coating in the prior art cannot stably transport and polish the weight when in use, and requires manual operation, which is time-consuming and labor-intensive and affects production efficiency.
[0007] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0008] A device for polishing a weight surface by coating steel, comprising:
[0009] Mounting plate (1);
[0010] A connecting column (4), wherein the connecting column (4) is fixedly connected to the upper end of the mounting plate (1);
[0011] A housing (5), the housing (5) being fixedly connected to the upper end of the connecting column (4); and
[0012] A conveying mechanism, the conveying mechanism comprising a rotating rod (8), a gear chain (9), a placement rack (10), a weight (11), a connector (12) and a first motor (13), the rotating rod (8) being rotatably connected to the side end of a housing (5), the gear chain (9) being connected to the rotating rod (8), the placement rack (10) being fixedly connected to the gear chain (9), the weight (11) being connected to the placement rack (10), the connector (12) being fixedly connected to the side end of the rotating rod (8), the first motor (13) being fixedly connected to the side end of the housing (5), and the output end of the first motor (13) being connected to the connector (12).
[0013] As a preferred solution of the utility model, a connecting frame (14) is fixedly connected to the side end of the mounting plate (1), and a polishing machine (15) is fixedly connected to the side end of the connecting frame (14).
[0014] As a preferred solution of the utility model, the side end of the connecting frame (14) is fixedly connected to a second motor (17), the output end of the second motor (17) is fixedly connected to a second I-shaped wheel (18), the side end of the polishing machine (15) is connected to a first I-shaped wheel (16), and an I-shaped belt (19) is meshed and rotatably connected between the first I-shaped wheel (16) and the second I-shaped wheel (18).
[0015] As a preferred solution of the utility model, the lower end of the mounting plate (1) is fixedly connected to a support frame (2), and the side end of the support frame (2) is fixedly connected to a cross bar (3).
[0016] As a preferred solution of the utility model, one side end of the shell (5) is fixedly connected to a material storage box (6), and the other side end of the shell (5) is fixedly connected to a material discharge box (7).
[0017] As a preferred solution of the utility model, the height of the support frame (2) is 1.5M.
[0018] Compared with the prior art, the beneficial effects of the utility model are:
[0019] 1. In this solution, the weight processing process can be carried out continuously without human intervention through the automated conveying mechanism and polishing machine. This greatly increases the production speed and reduces the production time, thereby improving the overall production efficiency. In addition, the automated equipment can run 24 hours a day, further speeding up the production rhythm and shortening the production cycle.
[0020] 2. In this solution, the automated equipment can provide a more consistent and stable processing effect, thereby improving the quality and accuracy of the weight. In the polishing stage, the use of the I-belt (19) and the polishing machine (15) can ensure that the surface of the weight is evenly polished, reduce human errors, and improve the surface finish and accuracy of the weight. This helps to ensure the accuracy and reliability of the weight in subsequent use and meet the high-precision requirements of industrial applications. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0022] Figure 1 It is a three-dimensional diagram of the utility model;
[0023] Figure 2 It is an exploded view of the utility model;
[0024] Figure 3 For this utility model Figure 2 Enlarged view of the mounting plate;
[0025] Figure 4 For this utility model Figure 3 Enlarged view of the middle shell.
[0026] In the figure: 1. mounting plate; 2. support frame; 3. cross bar; 4. connecting column; 5. housing; 6. material storage box; 7. material discharge box; 8. rotating rod; 9. gear chain; 10. placement rack; 11. weight; 12. connector; 13. first motor; 14. connecting frame; 15. polishing machine; 16. first I-shaped wheel; 17. second motor; 18. second I-shaped wheel; 19. I-shaped belt. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] Example 1
[0029] See also Figure 1-4 , the utility model provides the following technical solutions:
[0030] A device for polishing a weight surface by coating steel, comprising:
[0031] Mounting plate 1;
[0032] A connecting column 4, the connecting column 4 is fixedly connected to the upper end of the mounting plate 1;
[0033] A housing 5, the housing 5 is fixedly connected to the upper end of the connecting column 4; and
[0034] The conveying mechanism includes a rotating rod 8, a gear chain 9, a placement rack 10, a weight 11, a connector 12 and a first motor 13. The rotating rod 8 is rotatably connected to the side end of the shell 5, the gear chain 9 is connected to the rotating rod 8, the placement rack 10 is fixedly connected to the gear chain 9, the weight 11 is connected to the placement rack 10, the connector 12 is fixedly connected to the side end of the rotating rod 8, the first motor 13 is fixedly connected to the side end of the shell 5, and the output end of the first motor 13 is connected to the connector 12.
[0035] In a specific embodiment of the utility model, the mounting plate 1 is used as a basic component of the device, providing a support and mounting platform. The connecting column 4 is fixedly connected to the upper end of the mounting plate 1, and plays a supporting and connecting role. The housing 5 is fixedly connected to the upper end of the connecting column 4, which may be used to protect the internal mechanism and guide or limit the movement of the internal mechanism. The conveying mechanism, the rotating rod 8 is rotatably connected to the side end of the housing 5, and the gear chain 9 is connected to the rotating rod 8, and the weight is conveyed through the transmission mechanism. The placement rack 10 is fixedly connected to the gear chain 9, which is used to carry the weight and keep it stable. The weight 11 is an article that needs to be surface treated. The first motor 13 is fixedly connected to the side end of the housing 5 and is the power source for driving the entire conveying mechanism to operate. In a specific embodiment, the first motor 13 drives the rotating rod 8 to rotate, and transmits power to the placement rack 10 through the gear chain 9, so that the weight 11 circulates on the placement rack, thereby performing surface treatment. The design purpose of this device is to improve production efficiency, reduce manual operation, and ensure the quality and consistency of the surface treatment of the weight.
[0036] For details, please refer to Figure 1-Figure 3 A connecting frame 14 is fixedly connected to the side end of the mounting plate 1 , and a polishing machine 15 is fixedly connected to the side end of the connecting frame 14 .
[0037] In this embodiment: the connecting frame 14 is fixedly connected to the side end of the mounting plate 1, and serves as an intermediate component for connecting the mounting plate 1 and the polishing machine 15. The connecting frame 14 plays the role of supporting, stabilizing and transmitting force. The polishing machine 15 is fixedly connected to the side end of the connecting frame 14, and is the main equipment for polishing the surface of the weight. The polishing machine 15 usually includes components such as a rotating polishing wheel, a polishing agent, and a control system. It can apply appropriate pressure and polishing agent on the surface of the weight, and polish the weight through a high-speed rotating polishing wheel to achieve the required surface finish and quality. The purpose of surface treatment is achieved through the treatment of the polishing machine. The addition of the connecting frame and the polishing machine expands the function of the original device, so that it can not only perform steel coating processing, but also perform polishing processing, thereby improving the integrity and efficiency of weight processing.
[0038] For details, please refer to Figure 1-Figure 4 The side end of the connecting frame 14 is fixedly connected to a second motor 17, the output end of the second motor 17 is fixedly connected to a second I-shaped wheel 18, the side end of the polishing machine 15 is connected to a first I-shaped wheel 16, and an I-shaped belt 19 is meshed and rotatably connected between the first I-shaped wheel 16 and the second I-shaped wheel 18.
[0039] In this embodiment: the second motor 17 is fixedly connected to the side end of the connecting frame 14, as a driving device, for driving the rotation of the second I-shaped wheel 18. The second motor 17 is used to control the conveying of the weight before the polishing machine 15 or the collection after the polishing machine. The second I-shaped wheel 18 is fixedly connected to the output end of the second motor 17. The second I-shaped wheel 18 is meshed with the first I-shaped wheel 16 and the I-shaped belt 19, and is used to transfer the weight before and after the polishing machine 15. The first I-shaped wheel 16 is connected to the side end of the polishing machine 15, and is used to assist in transferring the weight or maintaining the position of the weight during the polishing process. The I-shaped belt 19 is connected between the first I-shaped wheel 16 and the second I-shaped wheel 18 to form a closed conveying path. The I-shaped belt is usually made of wear-resistant material, and can drive the weight to move along the set path under the action of the driving wheel. The second I-shaped wheel 18 and the I-shaped belt 19 driven by the second motor 17 work together to achieve the orderly conveying of the weight before and after the polishing machine 15, ensuring the continuity and efficiency of the polishing process.
[0040] For details, please refer to Figure 2 The lower end of the mounting plate 1 is fixedly connected to a support frame 2, and the side end of the support frame 2 is fixedly connected to a cross bar 3.
[0041] In this embodiment: the support frame 2 is fixedly connected to the lower end of the mounting plate 1, and serves as a supporting structure of the device, providing additional stability and load-bearing capacity. The function of the support frame 2 is to ensure that the entire device remains stable during operation, and to prevent the mounting plate 1 from sinking or tilting due to heavy loads or other factors, thereby ensuring the safe operation of the equipment and the accuracy of weight handling. The cross bar 3 is fixedly connected to the side end of the support frame 2, and may be used as an additional support for the entire device or as a guide rail. In this way, the addition of the support frame 2 and the cross bar 3 further enhances the stability and functionality of the device, ensuring that the device can remain stable when operating at high speeds or handling heavy weights.
[0042] For details, please refer to Figure 2-Figure 4 A material storage box 6 is fixedly connected to one side end of the shell 5 , and a material discharge box 7 is fixedly connected to the other side end of the shell 5 .
[0043] In this embodiment, the storage box 6 is fixedly connected to one side of the housing 5 for storing unprocessed weights or polished weights. The discharge box 7 is fixedly connected to the other side of the housing 5 for receiving and storing polished weights.
[0044] For details, please refer to Figure 1 and Figure 2 , the height of the support frame 2 is 1.5M.
[0045] In this embodiment, setting the support frame 2 to a height of 1.5 M may be sufficient to prevent the weights or other components from accidentally falling off or sliding out during the operation of the device, thereby increasing safety.
[0046] The working principle and use process of the utility model are as follows: First, the mounting plate 1 is installed at the bottom of the equipment as a basic component. The connecting column 4 is fixedly connected to the upper end of the mounting plate 1 to provide a supporting structure. The housing 5 is fixedly connected to the upper end of the connecting column 4 to form an external protective structure of the device. The conveying mechanism includes a rotating rod 8, a gear chain 9, a placement rack 10, a weight 11, a connector 12 and a first motor 13. The rotating rod 8 is rotatably connected to the side end of the housing 5, and the gear chain 9 is connected to the rotating rod 8. The placement rack 10 is fixedly connected to the gear chain 9 for placing the weight 11. The first motor 13 is fixedly connected to the side end of the housing 5 to drive the operation of the entire conveying mechanism. If steel-wrapped processing is required, the weight 11 is connected to the rotating rod 8 through the connector 12, and then transported to the steel-wrapped device for steel-wrapped processing. One side end of the housing 5 is fixedly connected to a storage box 6 for storing unprocessed weights. The other side end of the housing 5 is fixedly connected to a discharge box 7 for storing processed weights. The side end of the connecting frame 14 is fixedly connected to a polishing machine 15 for surface polishing of the weight. The side end of the connecting frame 14 is fixedly connected to a second motor 17, and the output end is fixedly connected to a second I-shaped wheel 18. The side end of the polishing machine 15 is connected to a first I-shaped wheel 16, and an I-shaped belt 19 is meshed and rotatably connected between the first I-shaped wheel 16 and the second I-shaped wheel 18. The weight 11 is transported to the polishing machine 15 for polishing through the I-shaped belt 19. The support frame 2 is fixedly connected to the lower end of the mounting plate 1 to provide additional stability and load-bearing capacity. The crossbar 3 is fixedly connected to the side end of the support frame 2, which may serve as a guide rail or additional support. The height of the support frame 2 is 1.5 meters, which may be to ensure the stability of the equipment and the convenience of operation. The design of the entire device is aimed at realizing the automated processing of weights, reducing manual operations, and improving production efficiency and accuracy of weight processing. Each stage of the use process is carried out around this goal to ensure that the weights can smoothly go through the entire process from preparation to processing and then to storage.
[0047] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A device for polishing the surface of a weight with steel coating, characterized in that: include: Mounting plate (1); A connecting column (4), wherein the connecting column (4) is fixedly connected to the upper end of the mounting plate (1); A housing (5), the housing (5) being fixedly connected to the upper end of the connecting column (4); and A conveying mechanism, the conveying mechanism comprising a rotating rod (8), a gear chain (9), a placement rack (10), a weight (11), a connector (12) and a first motor (13), the rotating rod (8) being rotatably connected to the side end of a housing (5), the gear chain (9) being connected to the rotating rod (8), the placement rack (10) being fixedly connected to the gear chain (9), the weight (11) being connected to the placement rack (10), the connector (12) being fixedly connected to the side end of the rotating rod (8), the first motor (13) being fixedly connected to the side end of the housing (5), and the output end of the first motor (13) being connected to the connector (12).
2. A weight surface steel-clad polishing device according to claim 1, characterized in that: A connecting frame (14) is fixedly connected to the side end of the mounting plate (1), and a polishing machine (15) is fixedly connected to the side end of the connecting frame (14).
3. A weight surface steel-clad polishing device according to claim 2, characterized in that: The side end of the connecting frame (14) is fixedly connected to a second motor (17), the output end of the second motor (17) is fixedly connected to a second I-shaped wheel (18), the side end of the polishing machine (15) is connected to a first I-shaped wheel (16), and an I-shaped belt (19) is meshed and rotatably connected between the first I-shaped wheel (16) and the second I-shaped wheel (18).
4. A weight surface steel-clad polishing device according to claim 3, characterized in that: The lower end of the mounting plate (1) is fixedly connected to a support frame (2), and the side end of the support frame (2) is fixedly connected to a cross bar (3).
5. A weight surface steel-clad polishing device according to claim 4, characterized in that: A material storage box (6) is fixedly connected to one side end of the shell (5), and a material discharge box (7) is fixedly connected to the other side end of the shell (5).
6. A weight surface steel-clad polishing device according to claim 5, characterized in that: The height of the support frame (2) is 1.5M.
Citation Information
Patent Citations
Polishing treatment device for surface clad steel of weight
CN214445459U