Concrete chiseling device
By designing a concrete matte device with a walking mechanism and a driving device, the problems of low chiseling efficiency and high manual labor intensity in the prior art are solved, and efficient and convenient concrete matte operation is achieved.
Patent Information
- Application Number
- CN202421416098.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-20
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-06-20
AI Technical Summary
The existing concrete bristling technology is inefficient and has high labor intensity, making it difficult to ensure the integrity of construction joints and the compactness of concrete.
A concrete burring device is designed, including a frame body, a walking mechanism, a burring rack and a driving device. The walking mechanism drives the frame body to move, and the driving device drives the rotation shaft and the chiseling unit to achieve continuous chiseling.
It improves the efficiency of concrete matte, reduces the strength of manual operation, and can be lifted to any working position as a whole, making it easy to transfer and strong adaptability.
Smart Images

Figure CN222832112U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of concrete roughening, and more specifically, to a concrete roughening device. Background Art
[0002] When pouring concrete in the reservoir dam of a water conservancy project, the layered pouring method will be used. The principle of the layered concrete pouring method is to divide the entire pouring process into multiple levels. Each layer must be fully vibrated and maintained to ensure the quality of the concrete, which can effectively avoid voids and defects in the concrete, improve its density and strength, and thus increase the stability and durability of the building. When pouring concrete in layers, the horizontal joint surface between the new and old concrete is the construction joint. In order to ensure the integrity of the building, before pouring the new concrete, the surface of the old concrete must be roughened to remove the cement film on the surface of the concrete, and make the surface fresh and clean, with half-exposed stones, so as to facilitate the close combination of the new and old concrete. At present, the roughening treatment of construction joints includes sandblasting, high-pressure water flushing, brushing, pneumatic pick or manual roughening. These roughening methods are mainly operated by manual roughening equipment, which has high labor intensity and low efficiency. Utility Model Content
[0003] An object of the present invention is to solve at least the above problems and to provide at least the advantages which will be described below.
[0004] In order to achieve these purposes and other advantages according to the utility model, a concrete roughening device is provided, comprising:
[0005] A frame body, the bottom of which is provided with a walking mechanism, the walking mechanism is used to drive the frame body to move;
[0006] A chiseling device comprises a chiseling frame and a driving device; the chiseling frame comprises a rotating shaft and a plurality of chiseling units which are sequentially fixedly sleeved on the rotating shaft; the rotating shaft is rotatably connected to the bottom of the frame, and the driving device is fixedly arranged on the frame to drive the rotating shaft to rotate; the chiseling unit comprises a sleeve and a plurality of chiseling heads which are fixedly arranged on the outer periphery of the sleeve, and the plurality of chiseling heads are symmetrically arranged about the center of the sleeve.
[0007] Preferably, the driving device includes a driving motor, a reducer and a belt transmission device, the driving motor, the reducer and the input ends of the belt transmission device are connected in sequence, and the output end of the belt transmission device is fixedly connected to one end of the rotating shaft.
[0008] Preferably, the walking mechanism includes a walking drive device, a steering device, and a pair of driving wheels and a pair of steering wheels respectively arranged at both ends of the frame; the walking drive device is connected to the pair of driving wheels to drive the driving wheels to rotate; the steering device is connected to the pair of steering wheels to drive the steering wheels to steer.
[0009] Preferably, the travel drive device includes a drive wheel motor, a chain transmission device and a differential; the drive wheel motor is fixedly arranged on the frame, and the differential includes an input shaft and two output shafts; the drive wheel motor, the chain transmission device and the input shaft of the differential are connected in sequence, and the two output shafts of the differential are respectively connected to the drive wheel through half shafts.
[0010] Preferably, the steering device includes an electric push rod and a steering connecting rod; the electric push rod is fixedly arranged on the frame, the steering wheel is rotatably connected to the frame, and the two ends of the steering connecting rod are respectively connected to the two steering wheels; the movable end of the electric push rod is hinged to the steering connecting rod to drive the steering connecting rod to move laterally, thereby driving the two rotating wheels to steer.
[0011] Preferably, the driving wheel and the steering wheel have the same structure, both comprising a wheel axle and wheel discs fixedly mounted on both ends of the wheel axle, a plurality of grounding plates are arranged between the two wheel discs, and the plurality of grounding plates are arranged at intervals along the circumference of the wheel discs.
[0012] Preferably, the grounding plate of the driving wheel is an angle steel, the open end of the grounding plate faces the wheel axle, and the pointed end of the grounding plate is flush with the outer peripheral surface of the wheel disc.
[0013] Preferably, the grounding plate of the steering wheel is a flat plate, and the bottom surface of the grounding plate is flush with the outer peripheral surface of the wheel disc.
[0014] The utility model at least has the following beneficial effects:
[0015] 1. The concrete roughening device provided by the utility model drives the frame to move in the area where roughening is required through the walking mechanism, and at the same time, the driving device drives the rotating shaft and each roughening unit on the rotating shaft to continuously rotate to perform the roughening operation on the concrete surface. The roughening efficiency is high, and no manual handheld equipment is required to operate the above process, which can effectively reduce the intensity of manual work.
[0016] 2. The concrete roughening device provided by the utility model can be hoisted as a whole to any working position. Except for the three-phase AC power supply, no other auxiliary facilities are required. The equipment is convenient to transfer and has good adaptability to working conditions.
[0017] Other advantages, objectives and features of the present invention will be embodied in part through the following description, and in part will be understood by those skilled in the art through research and practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the structure of the concrete roughening device of the utility model;
[0019] Figure 2 This is a schematic diagram of the structure of the chiseling frame of the utility model;
[0020] Figure 3 It is a structural schematic diagram of the driving device of the utility model;
[0021] Figure 4 This is a schematic diagram of the structure of the travel drive device of the utility model;
[0022] Figure 5 It is a structural schematic diagram of the steering device of the utility model; DETAILED DESCRIPTION
[0023] The present invention will be further described in detail below in conjunction with the accompanying drawings so that those skilled in the art can implement the invention with reference to the description.
[0024] It should be noted that the experimental methods described in the following embodiments are conventional methods unless otherwise specified, and the reagents and materials are commercially available unless otherwise specified; in the description of the present invention, the terms "lateral", "longitudinal", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.
[0025] like Figure 1 and Figure 2 As shown, the utility model provides a concrete roughening device, comprising:
[0026] The frame 1 has a walking mechanism at the bottom thereof, and the walking mechanism is used to drive the frame 1 to move;
[0027] A chiseling device comprises a chiseling frame 5 and a driving device 2; the chiseling frame 5 comprises a rotating shaft 51 and a plurality of chiseling units 52 which are sequentially fixedly sleeved on the rotating shaft; the rotating shaft 51 is rotatably connected to the bottom of the frame body 1, and the driving device 2 is fixedly arranged on the frame body 1 to drive the rotating shaft 51 to rotate; the chiseling unit 52 comprises a sleeve 521 and a plurality of chiseling heads 522 which are fixedly arranged on the outer periphery of the sleeve 521, and the plurality of chiseling heads 522 are symmetrically arranged about the center of the sleeve 521.
[0028] In this technical solution, the walking mechanism drives the frame 1 to move in the area that needs to be roughened, and the driving device 2 drives the rotating shaft 51 to rotate, thereby driving the chiseling heads 522 on each of the chiseling units 52 to roughen the concrete surface in turn; the above process does not require manual handheld equipment to operate, which can effectively reduce the intensity of manual work. In addition, multiple chiseling heads 522 are arranged on each of the chiseling units 52 to ensure the chiseling efficiency of the chiseling device. When in use, the chiseling heads 522 on two adjacent chiseling units 52 on the rotating shaft 51 are staggered, so that the frame 1 always has a chiseling head 522 to roughen the concrete surface during the movement, further improving the chiseling efficiency. The chiseling head 522 can adopt a conventional chiseling head structure, such as Figure 2 As shown, in this embodiment, the chiseling head 522 includes a support plate, a plurality of cylinders fixedly arranged on the support plate, and a chiseling cone is arranged on the top of each cylinder. Preferably, the frame 1 can be set as a box structure with an open bottom, so that the frame 1 provides protection to prevent the splashing of gravel during the chiseling process.
[0029] In another technical solution, Figure 3 As shown, the driving device 2 includes a driving motor 21, a speed reducer 22 and a belt transmission device 23. The input ends of the driving motor 21, the speed reducer 22 and the belt transmission device 23 are connected in sequence, and the output end of the belt transmission device 23 is fixedly connected to one end of the rotating shaft 51. The belt transmission device 23 can adopt a conventional belt transmission structure, including a driving wheel, a driven wheel and a belt tensioned between the driving wheel and the driven wheel. The driving wheel serves as an input end and is connected to the output end of the speed reducer 22. The driven wheel is driven to rotate through the belt, and the driven wheel serves as an output end and then drives the rotating shaft 51 to rotate. Preferably, a tensioning wheel is also provided on the belt speed device 23 to ensure its transmission efficiency.
[0030] In another technical solution, Figure 1 and Figure 3As shown, the walking mechanism includes a walking drive device 3, a steering device 7, and a pair of driving wheels 4 and a pair of steering wheels 6 respectively arranged at both ends of the frame 1; the walking drive device 3 is connected to the pair of driving wheels 4 to drive the driving wheels 4 to rotate; the steering device 7 is connected to the pair of steering wheels 6 to drive the steering wheels 6 to steer. The walking mechanism replaces manual driving to move the frame 1, wherein the walking drive device 3 is used to drive the driving wheels 4 to rotate to drive the frame 1 to move; the steering device 7 is used to steer the steering wheels 6, thereby driving the frame 1 to steer and adjust the direction.
[0031] In another technical solution, Figure 4 As shown, the travel drive device 3 includes a drive wheel motor 31, a chain transmission device 32 and a differential 33; the drive wheel motor 31 is fixedly arranged on the frame 1, and the differential 33 includes an input shaft and two output shafts; the drive wheel motor 31, the chain transmission device 32 and the input shaft of the differential 33 are connected in sequence, and the two output shafts of the differential 33 are connected to the drive wheel 4 through the half shaft 34 respectively. The chain transmission device 32 and the differential 33 can both adopt conventional structures, and the chain transmission device 32 is used to transmit the power of the drive wheel motor 31 to the differential 33, and then to the two drive wheels 4. The differential 33 allows the two drive wheels 4 to rotate at different speeds.
[0032] In another technical solution, Figure 5As shown, the steering device 7 includes an electric push rod 71 and a steering link 72; the electric push rod 71 is fixedly arranged on the frame 1, the steering wheel 6 is rotatably connected to the frame 1, and the two ends of the steering link 72 are respectively connected to the two steering wheels 6; the movable end of the electric push rod 71 is hinged with the steering link 72 to drive the steering link 72 to move horizontally, and then drive the two rotating wheels 6 to turn. The telescopic movement of the electric push rod 71 drives the steering link 72 to move horizontally, and the horizontal movement here means moving perpendicular to the longitudinal axis of the frame 1, and the steering link 72 then drives the two steering wheels 6 to rotate, and cooperates with the drive of the driving wheel 4 and the walking drive device 3 to realize the steering of the frame 1. When in use, the connection between the steering link 72 and the steering wheel 6 is specifically that a connecting plate 65 is rotatably connected to the wheel shaft of the steering wheel 6, and a transmission shaft 64 is fixedly connected to the connecting plate. The transmission shaft 64 can be rotatably connected to the frame body 1 through a sleeve fixedly arranged on the frame body 1, and the transmission shaft 64 is fixedly connected to the steering link 72 through a transmission plate 73. In another technical solution, the driving wheel 4 and the steering wheel 6 have the same structure, both including a wheel shaft 61 and a wheel disc 62 fixedly sleeved at both ends of the wheel shaft 61, and a plurality of grounding plates 63 are arranged between the two wheel discs 62, and the plurality of grounding plates 63 are arranged at intervals along the circumference of the wheel disc 62.
[0033] Furthermore, the grounding plate of the driving wheel 4 is an angle steel, the open end of the grounding plate faces the wheel axle 61, and the pointed end of the grounding plate is flush with the outer peripheral surface of the wheel disc 62. An angle steel is used as the grounding plate, and the pointed end of the angle steel is the contact part with the concrete surface, which can prevent the driving wheel from slipping and sinking into the uneven concrete working surface.
[0034] The grounding plate 63 of the steering wheel 6 is a flat plate, and the bottom surface of the grounding plate 63 is flush with the outer peripheral surface of the wheel disc 63. The steering wheel 6 uses a flat plate as the grounding plate 63, which can assist the steering wheel 6 in turning smoothly.
[0035] Although the implementation scheme of the utility model has been disclosed as above, it is not limited to the applications listed in the specification and implementation modes. It can be fully applied to various fields suitable for the utility model. For those familiar with the art, additional modifications can be easily implemented. Therefore, without departing from the general concept defined by the claims and the scope of equivalents, the utility model is not limited to the specific details and the illustrations shown and described herein.
Claims
1. A concrete roughening device, characterized in that: include: A frame body, the bottom of which is provided with a walking mechanism, the walking mechanism is used to drive the frame body to move; A chiseling device comprises a chiseling frame and a driving device; the chiseling frame comprises a rotating shaft and a plurality of chiseling units which are sequentially fixedly sleeved on the rotating shaft; the rotating shaft is rotatably connected to the bottom of the frame, and the driving device is fixedly arranged on the frame to drive the rotating shaft to rotate; the chiseling unit comprises a sleeve and a plurality of chiseling heads which are fixedly arranged on the outer periphery of the sleeve, and the plurality of chiseling heads are symmetrically arranged about the center of the sleeve.
2. The concrete roughening device according to claim 1, characterized in that: The driving device comprises a driving motor, a speed reducer and a belt transmission device. The driving motor, the speed reducer and the input ends of the belt transmission device are connected in sequence, and the output end of the belt transmission device is fixedly connected to one end of the rotating shaft.
3. The concrete roughening device according to claim 1, characterized in that: The walking mechanism includes a walking drive device, a steering device, and a pair of driving wheels and a pair of steering wheels respectively arranged at both ends of the frame; the walking drive device is connected to the pair of driving wheels to drive the driving wheels to rotate; the steering device is connected to the pair of steering wheels to drive the steering wheels to steer.
4. The concrete roughening device according to claim 3, characterized in that: The travel drive device includes a drive wheel motor, a chain transmission device and a differential; the drive wheel motor is fixedly arranged on the frame, and the differential includes an input shaft and two output shafts; the drive wheel motor, the chain transmission device and the input shaft of the differential are connected in sequence, and the two output shafts of the differential are respectively connected to the drive wheel through half shafts.
5. The concrete roughening device according to claim 3, characterized in that: The steering device includes an electric push rod and a steering connecting rod; the electric push rod is fixedly arranged on the frame, the steering wheel is rotatably connected to the frame, and the two ends of the steering connecting rod are respectively connected to the two steering wheels; the movable end of the electric push rod is hinged to the steering connecting rod to drive the steering connecting rod to move laterally, thereby driving the two steering wheels to steer.
6. The concrete roughening device according to claim 3, characterized in that: The driving wheel and the steering wheel have the same structure, both comprising a wheel axle and wheel discs fixedly mounted at both ends of the wheel axle, a plurality of grounding plates are arranged between the two wheel discs, and the plurality of grounding plates are arranged at intervals along the circumference of the wheel discs.
7. The concrete roughening device according to claim 6, characterized in that: The grounding plate of the driving wheel is an angle steel, the opening end of the grounding plate faces the wheel axle, and the pointed end of the grounding plate is flush with the outer peripheral surface of the wheel disc.
8. The concrete roughening device according to claim 6, characterized in that: The grounding plate of the steering wheel is a flat plate, and the bottom surface of the grounding plate is flush with the outer peripheral surface of the wheel disc.