Charging tray circulating equipment
By designing material tray recycling equipment, the recycling of material trays between the feeding area and the feeding area is achieved, which solves the problems of large land occupation and high production costs in the long assembly line, and achieves the rational utilization of production space and the reduction of production costs.
Patent Information
- Application Number
- CN202420631400.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-28
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-03-28
AI Technical Summary
When mass production of small parts, the long assembly line covers a large area, which increases production costs and requires high site size.
A material tray recycling equipment is designed, including a circulation mechanism and positioning components, to realize the circulation of the material tray between the feeding area and the feeding area. The material trays in the feeding area and the feeding area can be stacked. The empty material tray is filled with material during the circulation process. After full material, it can flow into the next process, and the assembly line is omitted.
The recycling mechanism realizes the recycling of the material tray, omits the large assembly line, rationally utilizes the production space, reduces production costs, and prevents the material tray from moving during loading through positioning components to avoid damage.
Smart Images

Figure CN222833593U_ABST
Abstract
Description
Technical Field
[0001] The present application belongs to the field of laser processing technology, and more specifically, relates to a tray circulation device. Background Art
[0002] After the product is processed, it is output. For small parts produced in large quantities, the current practice is generally to place the small parts directly in the material tray and let the material tray flow into the next process along the assembly line. However, in the case of large output, the assembly line needs to be longer, resulting in a larger area occupied by the assembly line, higher site size requirements, and increased production costs. Utility Model Content
[0003] The embodiment of the present application provides a tray circulation device that can complete the circulation of loading and unloading of trays, can omit the assembly line that occupies a large area, make rational use of the production space, and reduce production costs.
[0004] The technical solution adopted in the embodiment of the present application is: to provide a tray circulation device, comprising:
[0005] The circulation mechanism comprises a feeding area and a discharging area arranged adjacent to each other, wherein a plurality of material trays are stacked in the feeding area and the discharging area, and the material trays can circulate back and forth between the feeding area and the discharging area;
[0006] The positioning component is arranged above the loading area and is used to position the uppermost material tray in the loading area during the material tray circulation process to prevent the material tray from moving during loading.
[0007] Optionally, the positioning assembly includes a first clamping member and a second clamping member arranged relative to the loading area, and the first clamping member and the second clamping member are used to position the uppermost material tray in the loading area to prevent the material tray from moving during loading.
[0008] Optionally, the first clamping member includes a first clamping driving portion and a first abutting portion, and the first clamping driving portion is transmission-connected to the first abutting portion to drive the first abutting portion to approach or move away from the material tray.
[0009] Optionally, a supporting and limiting groove is provided on the first abutting portion, and the material tray can be placed in the supporting and limiting groove.
[0010] Optionally, the positioning assembly also includes a side push member, which is arranged above the loading area, and a side abutment sub-portion is provided on the side of the supporting and limiting groove away from the side push member, and the side push member is used to push one side of the material tray after the material tray is placed in the supporting and limiting groove so that the other side of the material tray abuts against the abutment sub-portion.
[0011] Optionally, the circulation mechanism includes a cabinet, a rack assembly and a circulation device:
[0012] The cabinet comprises a first transplanting area, a positioning area and a second transplanting area which are arranged in sequence along the vertical direction, and the positioning area comprises a loading port and a unloading port;
[0013] The material rack assembly is movably arranged in the second transplanting area of the cabinet, and the loading area and the unloading area are arranged in the material rack assembly;
[0014] The circulation device comprises a first transplanting assembly and a second transplanting assembly, wherein the first transplanting assembly is arranged in the first transplanting area, the first transplanting assembly is used to transplant the material tray of the loading area from the loading port to the unloading area below the unloading port, and the second transplanting assembly is used to transplant the material tray at the bottom of the unloading area to below the material tray at the bottom of the loading area;
[0015] The positioning component is arranged at the loading port of the positioning area, and is used to position the material tray after the first transplanting component moves the material tray of the loading area to the loading port of the positioning area, so as to prevent the material tray from moving during loading.
[0016] Optionally, a first supporting assembly and a second supporting assembly are provided in the second transplanting area of the cabinet, wherein the first supporting assembly is used for supporting the material trays in the upper material area of the material rack assembly, and the second supporting assembly is used for supporting the material trays in the lower material area of the material rack assembly.
[0017] Optionally, the first supporting assembly includes a first rotating driving member and a first supporting member, the first rotating driving member is installed in the cabinet, the first rotating driving member is transmission-connected to the first supporting member to drive the first supporting member to rotate in a horizontal direction, the first supporting member is used to support a material tray in a loading area of the material rack assembly, a limiting groove is provided at the bottom of the material tray, and the first supporting member can be clamped in the limiting groove of the material tray.
[0018] Optionally, the circulation device further includes a first lifting assembly and a second lifting assembly, which are arranged in the second transplanting area and are used to drive the material trays in the loading area and the unloading area to move in the vertical direction respectively.
[0019] Optionally, the first lifting component includes a first lifting member and a second lifting member, the first lifting member is transmission-connected to the second lifting member, the first lifting member is used to drive the second lifting member to lift the material tray to the first supporting component, and the second lifting member is used to lift the material tray to a position higher than the first supporting component to separate the material tray from the first supporting component.
[0020] Optionally, the second transplanting assembly includes a side push drive and a push rod, the side push drive is installed in the second transplanting area of the cabinet, the side push drive is connected to the push rod in transmission, the second supporting assembly supports the material tray above the lowest material tray in the unloading area, when the lowest material tray in the unloading area is separated from the adjacent material trays and falls onto the material rack assembly, the push rod is used to push the lowest material tray in the unloading area to below the lowest material tray in the loading area.
[0021] Optionally, the second transplanting area is provided with a fixing member for preventing the rack assembly from moving.
[0022] Optionally, both the loading area and the unloading area of the material rack assembly are provided with fool-proof parts, and the fool-proof parts are used to prevent the material tray from being placed in the wrong direction.
[0023] The beneficial effects of the tray circulation device provided in the embodiment of the present application are:
[0024] The embodiment of the present application can realize the back and forth circulation of the material tray in the loading area and the unloading area through the circulation mechanism, and the empty material tray can be filled with material during the circulation process, and the material tray can flow into the next process after it is full of material. The embodiment of the present application can omit the assembly line with a large floor space, so that the production space can be reasonably utilized and the production cost is reduced;
[0025] Furthermore, the positioning assembly can position the material tray above the loading area to prevent the material tray from moving during loading, while supporting the material tray during loading to prevent the material from being too heavy and causing damage to the material tray located in the loading area. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.
[0027] Figure 1 A schematic diagram of the three-dimensional structure of the material tray circulation device provided in an embodiment of the present application;
[0028] Figure 2 A schematic diagram of the three-dimensional structure of the positioning area and the second transplanting area of the tray circulation device provided in an embodiment of the present application;
[0029] Figure 3 A schematic diagram of the three-dimensional structure of the first lifting assembly and the second lifting assembly used in the embodiment of the present application;
[0030] Figure 4 This is a schematic diagram of the three-dimensional structure of the material rack assembly used in the embodiment of the present application.
[0031] Among them, the reference numerals in the figure are:
[0032] 1. Cabinet; 11. First transplanting area; 12. Positioning area; 13. Second transplanting area;
[0033] 121, feeding port; 122, unloading port;
[0034] 131. fixing member; 132. first supporting assembly; 133. second supporting assembly;
[0035] 2. Material rack assembly; 21. Loading area; 22. Unloading area; 211. Anti-fouling parts;
[0036] 3. A first transplanting assembly; 4. A second transplanting assembly;
[0037] 5. Positioning assembly; 51. First clamping member; 52. Second clamping member; 53. Side push member;
[0038] 511, first clamping driving portion; 512, first abutting portion;
[0039] 5121, supporting limit groove; 51211, abutting secondary part;
[0040] 6. first lifting assembly; 61. first lifting member; 62. second lifting member;
[0041] 7. The second lifting assembly. DETAILED DESCRIPTION
[0042] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present application more clearly understood, the present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.
[0043] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.
[0044] It should be understood that the orientation or position relationship indicated by terms such as "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0045] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0046] See also Figure 1 , Figure 2 and Figure 4 Now, the material tray circulation device provided in the embodiment of the present application is described. The material tray circulation device provided in the embodiment of the present application includes a circulation mechanism and a positioning component.
[0047] The circulation mechanism comprises a feeding area and a discharging area arranged adjacent to each other, wherein a plurality of material trays are stacked in the feeding area and the discharging area, and the material trays can circulate back and forth between the feeding area and the discharging area;
[0048] The positioning component is arranged above the loading area and is used to position the uppermost material tray in the loading area during the material tray circulation process to prevent the material tray from moving during loading.
[0049] The embodiment of the present application can realize the back and forth circulation of the material tray in the loading area and the unloading area through the circulation mechanism, and the empty material tray can be filled with material during the circulation process, and the material tray can flow into the next process after it is full of material. The embodiment of the present application can omit the assembly line with a large floor space, so that the production space can be reasonably utilized and the production cost is reduced;
[0050] Furthermore, the positioning assembly can position the material tray above the loading area to prevent the material tray from moving during loading, while supporting the material tray during loading to prevent the material from being too heavy and causing damage to the material tray located in the loading area.
[0051] The circulation mechanism in the embodiment of the present application may include two upper robots and a lower robot respectively arranged above or below the loading area and the unloading area. The upper robot can place the uppermost material tray in the loading area on the positioning component for positioning. After the material tray is full of material, the full material tray is placed above the material tray in the unloading area. The lower robot can move the lowermost material tray in the unloading area to below the lowermost material tray in the loading area, so as to realize the circulation of the material tray.
[0052] Preferably, the circulation mechanism comprises a cabinet 1, a rack assembly 2 and a circulation device:
[0053] The cabinet 1 includes a first transplanting area 11, a positioning area 12 and a second transplanting area 13 in sequence along the vertical direction, wherein the positioning area 12 includes a loading port 121 and a unloading port 122;
[0054] The rack assembly 2 can be transferred into the second transfer area 13 of the cabinet 1, and the loading area 21 and the unloading area 22 are arranged in the rack assembly 2;
[0055] The circulation device includes a first transplanting component 3 and a second transplanting component 4. The first transplanting component 3 is arranged in the first transplanting area 11. The first transplanting component 3 is used to transplant the material tray of the upper material area 21 from the upper material port 121 to the lower material area 22 below the lower material port 122. The second transplanting component 4 is used to transplant the material tray at the bottom of the lower material area 22 to below the material tray at the bottom of the upper material area 21.
[0056] The positioning assembly 5 is disposed at the loading port 121 of the positioning area 12, and is used to position the uppermost material tray of the loading area 21 to prevent the material tray from moving during loading.
[0057] After the rack assembly 2 with full and empty trays is pushed into the first transfer area 11 of the cabinet 1 in the embodiment of the present application, the first transfer assembly 3 places the empty tray at the top of the loading area 21 of the rack assembly 2 on the positioning assembly 5 in the positioning area 12. After the tray at the top of the loading area 21 of the rack assembly 2 is full of materials, the first transfer assembly 3 transfers the full tray from the loading port 121 of the positioning area 12 to the unloading port 122, and stacks the full tray above the top tray in the unloading area 22 of the rack assembly 2. The second transfer assembly 4 transfers the bottom tray in the unloading area 22 to the bottom tray in the loading area 21. In this way, the tray circulation is realized. After multiple cycles, the empty trays on the rack assembly 2 can be filled with materials, and then the rack assembly 2 can be moved out to enter the next process. The embodiment of the present application can omit the assembly line with a large floor space, so that the production space is reasonably utilized and the production cost is reduced.
[0058] Furthermore, the positioning component 5 can position the material tray after the first transplanting component 3 moves the material tray of the loading area 21 to the loading port 121 of the positioning area 12 to prevent the material tray from moving during loading, while supporting the material tray during loading to prevent the material from being too heavy and causing damage to the material tray in the loading area 21.
[0059] The loading area 21 and the unloading area 22 of the rack assembly 2 in the embodiment of the present application are arranged adjacent to each other in the horizontal direction. After the rack assembly 2 is transferred into the second transfer area 13 of the cabinet 1, the loading area 21 and the unloading area 22 correspond to the loading port 121 and the unloading port 122 of the positioning area 12, respectively. A partition is arranged between the loading area 21 and the unloading area 22, and a through slot is arranged below the partition. The second transfer assembly 4 can transfer the material tray at the bottom of the unloading area 22 from the through slot to below the material tray at the bottom of the loading area 21.
[0060] The first transplanting assembly 3 in the embodiment of the present application may include a clamp and a moving member, wherein the clamp is used to clamp the tray, and the moving member moves the clamp to achieve the transplanting of the tray.
[0061] Preferably, the first transplanting assembly 3 comprises: a rotary drive assembly and at least two eccentric clamping assemblies. The two eccentric clamping assemblies are in transmission connection with the rotary drive assembly, and the rotary drive assembly drives the two eccentric clamping assemblies to rotate, so that the distance between the two eccentric clamping assemblies is reduced or increased, so as to clamp or release the workpiece;
[0062] The eccentric clamping assembly includes a rotating shaft and an eccentric abutment, the rotating shaft is transmission-connected with the rotating drive assembly, the eccentric abutment is mounted on the rotating shaft, and the rotation center axis of the eccentric abutment deviates from the rotation center axis of the rotating shaft. When the rotating drive assembly drives the two eccentric clamping assemblies to rotate, the spacing between the eccentric clamping assemblies decreases, and the eccentric clamping assemblies can abut against the side wall of the material tray to clamp the material tray. The material tray will not fall during the transportation of the clamp due to the static friction between the eccentric clamping assemblies; when the rotating drive assembly drives the two eccentric clamping assemblies to rotate in the opposite direction, the spacing between the eccentric clamping assemblies becomes larger, and the eccentric clamping assemblies do not abut against the side wall of the material tray to release the material tray; when the clamp of the embodiment of the present application clamps the material tray, the eccentric clamping assembly only contacts the side of the material tray, and does not contact the transport device or adjacent material tray located below the material tray. Compared with the L-shaped opening and closing jaws, the stability of the material tray is improved, and the clamp is prevented from damaging the transport device or adjacent material tray located below the material tray.
[0063] The positioning component 5 in the embodiment of the present application can be a telescopic pin arranged at the loading port 121, and a socket matching the telescopic pin is arranged on the material tray. The telescopic pin is inserted in the socket to position the material tray, and the telescopic pin retracts and disengages from the socket to release the material tray.
[0064] Preferably, the positioning assembly 5 includes a first clamping member 51 and a second clamping member 52 which are relatively arranged at the loading area 21, and the first clamping member 51 and the second clamping member 52 are used to position the uppermost material tray of the loading area 21 to prevent the material tray from moving during loading.
[0065] The first clamping member 51 and the second clamping member 52 in the embodiment of the present application may be clamping claws arranged at the loading port 121. When the empty tray is placed at the loading port 121 by the first transplanting component 3, the first clamping member 51 and the second clamping member 52 respectively clamp the two sides of the tray, thereby positioning the tray and preventing the tray from moving during loading.
[0066] Preferably, the first clamping member 51 includes a first clamping driving portion 511 and a first abutting portion 512 , and the first clamping driving portion 511 is transmission-connected to the first abutting portion 512 to drive the first abutting portion 512 to approach or move away from the tray.
[0067] The first clamping driving portion 511 in the embodiment of the present application drives the first abutting portion 512 to move towards the direction of the tray, and the first abutting portion 512 abuts against the side wall of the tray to position the tray, otherwise, the tray is released.
[0068] The positioning assembly 5 also includes a side push member 53, and the side push member 53 is arranged at the loading port 121. The first abutment portion 512 is provided with a supporting limit groove 5121 that cooperates with the material tray. The supporting limit groove 5121 is provided with an abutment secondary portion 51211 on the side away from the side push member 53. The side push member 53 is used to push one side of the material tray after the material tray is placed in the supporting limit groove 5121 so that the other side of the material tray abuts against the abutment secondary portion 51211.
[0069] When the first abutment portion 512 abuts against the material tray in the embodiment of the present application, one side of the material tray will be embedded in the supporting limit groove 5121, and the side push member 53 and the supporting limit groove 5121 realize the four-sided positioning of the material tray. The supporting limit groove 5121 can also support the material tray during loading to prevent the material from being too heavy and causing damage to the material tray below the material tray during loading.
[0070] The second clamping member 52 in the embodiment of the present application may have the same structure as the first clamping member 51 .
[0071] A first supporting assembly 132 and a second supporting assembly 133 are provided in the second transplanting area 13 of the cabinet 1. The first supporting assembly 132 is used to support the material trays in the upper material area 21 of the material rack assembly 2, and the second supporting assembly 133 is used to support the material trays in the lower material area 22 of the material rack assembly 2.
[0072] When the second transplanting assembly 4 transplants the tray at the bottom of the unloading area 22, the first supporting assembly 132 supports all trays in the loading area 21, and the second supporting assembly 133 supports all trays above the tray at the bottom of the unloading area 22 to facilitate the movement of the tray at the bottom of the unloading area 22.
[0073] The first supporting assembly 132 in the embodiment of the present application may include a telescopic driving member and a plug-in. A socket matching the plug-in is provided on the material tray. The telescopic driving member drives the plug-in to be inserted into the socket in the material tray to support the material tray, otherwise, the material tray is released.
[0074] Preferably, the first supporting component 132 includes a first rotating driving component and a first supporting component, the first rotating driving component is installed in the cabinet 1, the first rotating driving component is transmission-connected to the first supporting component to drive the first supporting component to rotate in a horizontal direction, the first supporting component is used to support the material tray of the loading area 21 of the material rack assembly 2, a limiting groove is provided at the bottom of the material tray, and the first supporting component can be clamped in the limiting groove of the material tray.
[0075] In the embodiment of the present application, a limiting groove matching with the first supporting member is provided on the bottom edge of the material tray, and the first rotating driving member drives the first supporting member to snap into the limiting groove so that the first supporting member supports the material tray. The first rotating driving member can be a rotating cylinder or a rotating motor, preferably a rotating cylinder. The first rotating driving member can retract the first supporting member into the side wall of the cabinet 1 to increase the available space of the second transplanting area 13.
[0076] See also Figure 3 The circulation device also includes a first lifting component 6 and a second lifting component 7, which are arranged in the second transplanting area 13 and are used to drive the material trays in the loading area 21 and the unloading area 22 to move in the vertical direction respectively.
[0077] The first lifting assembly 6 lifts up the tray of the loading area 21, so that the first supporting assembly 132 can support or release the tray. The second lifting assembly 7 lifts up or lowers the tray of the unloading area 22, so that the second supporting assembly can release the tray at the bottom of the unloading area 22 and support the tray above the tray at the bottom of the unloading area 22.
[0078] In the initial state, the number of trays in the loading area 21 of the rack assembly 2 is equal to the number of trays in the unloading area 22 . During the tray circulation process, the number of trays in the loading area 21 and the number of trays in the unloading area 22 differ by at most two.
[0079] The first lifting component 6 includes a first lifting member 61 and a second lifting member 62, and the first lifting member 61 is transmission-connected with the second lifting member 62. The first lifting member 61 is used to drive the second lifting member 62 to lift the material tray to the first supporting component, and the second lifting member 62 is used to lift the material tray to a position higher than the first supporting component to enable the material tray to be separated from the first supporting component.
[0080] The retraction of the first lifting member 61 in the embodiment of the present application can prevent the second lifting member 62 from interfering with the movement of the material rack assembly 2 into the second transplanting area 13, and can also drive the second lifting member 62 to lift the material tray to the first supporting assembly, so that the first supporting assembly can support the material tray. A through hole is provided at the bottom of the material rack assembly 2, and the second lifting member 62 can extend from the through hole into the bottom of the material rack assembly 2, thereby abutting against the material tray at the bottom of the material rack assembly 2, driving the material tray to rise or fall. The second lifting member 62 lifts the material tray to a position higher than the first supporting assembly to allow the material tray to detach from the first supporting assembly, preventing the material tray from being too heavy and causing difficulty in resetting the first supporting assembly.
[0081] The first lifting member 61 and the second lifting member 62 in the embodiment of the present application may be an electric rod, a cylinder or a linear motor, preferably a cylinder.
[0082] The second lifting assembly adopts the same structure as the first lifting assembly. The second lifting assembly includes a third lifting member and a fourth lifting member, the third lifting member is transmission-connected with the fourth lifting member, the third lifting member is used to drive the fourth lifting member to lift the material tray to the second supporting assembly, and the fourth lifting member is used to lift the material tray to a position higher than the second supporting assembly to separate the material tray from the second supporting assembly.
[0083] Preferably, the second transplanting assembly 4 includes a side push drive and a push rod, the side push drive is installed in the second transplanting area 13 of the cabinet 1, the side push drive is connected to the push rod in transmission, the second supporting assembly supports the material tray above the lowest material tray in the unloading area, when the lowest material tray in the unloading area is separated from the adjacent material tray and falls onto the material rack assembly, the push rod is used to push the lowest material tray in the unloading area 22 to below the lowest material tray in the loading area 21.
[0084] The side wall of the rack assembly 2 in the embodiment of the present application is provided with a through hole for passing the push rod. When the first supporting assembly 132 supports all the trays in the loading area 21 and the second supporting assembly 133 supports all the trays above the tray at the bottom of the unloading area 22, the push rod pushes the tray at the bottom of the unloading area 22 to below the tray at the bottom of the loading area 21. The side push drive member in the embodiment of the present application can be a cylinder, an electric cylinder or a linear motor, preferably a cylinder.
[0085] The second transplanting area 13 is provided with a fixing member 131 for preventing the rack assembly 2 from moving.
[0086] The bottom of the rack assembly 2 in the embodiment of the present application can be equipped with rollers for easy movement, and the fixing member 131 can be a lifting clamping member. When the rack assembly 2 is moved into the second transplanting area 13, the lifting clamping member rises to abut against the roller of the rack assembly 2 to prevent the roller from rolling. The fixing member 131 can also be a claw. When the rack assembly 2 is moved into the second transplanting area 13, the claw is clamped with the bottom of the rack assembly 2 to prevent the rack from moving.
[0087] The loading area 21 and the unloading area 22 of the rack assembly 2 are both provided with foolproof parts 211, and the foolproof parts 211 are used to prevent the tray from being placed in the wrong direction.
[0088] The foolproofing piece 211 in the embodiment of the present application can be a triangular foolproofing column placed at the edge of the loading area 21 and the unloading area 22, and the edge of the material tray is provided with a matching notch, and only when the notch on the material tray is opposite to the triangular foolproofing column, the material tray can be placed in the material rack assembly 2. In addition to being set in a triangular shape, the foolproofing piece 211 can also be set in a rectangular, circular or other shape.
[0089] The tray circulation device further comprises a loading device, which is used to load the empty trays on the positioning assembly 5. A detection assembly for detecting the number of empty trays is also arranged in the second transplanting area 13.
[0090] The tray circulation device provided in the embodiment of the present application has the following working process:
[0091] S1: The rack assembly 2 is fully loaded with empty trays and is moved into the second transfer area 13 of the cabinet 1, and the fixing member 131 in the second transfer area 13 fixes the rack assembly 2;
[0092] S2: The first lifting assembly 6 and the second lifting assembly 7 respectively lift the empty trays in the loading area 21 and the unloading area 22 of the rack assembly 2 to above the first supporting assembly 132 and the second supporting assembly 133;
[0093] S3: The first supporting assembly 132 and the second supporting assembly 133 respectively support the material trays of the loading area 21 and the unloading area 22 of the material rack assembly 2, and the first lifting assembly 6 and the second lifting assembly 7 are reset and retracted;
[0094] S4: The first transplanting assembly 3 moves the top empty tray in the loading area 21 of the rack assembly 2 to the loading port 121 of the positioning area 12, the positioning assembly 5 clamps the empty tray, and the loading device loads the empty tray;
[0095] S5: After the empty tray is filled with material, the first transfer assembly 3 transfers the full tray to the tray in the unloading area 22 of the rack assembly 2;
[0096] S6: The second lifting component 7 lifts the material tray in the unloading area 22 to a position higher than the second supporting component 133, the second supporting component 133 is reset, and then the fourth lifting member in the second lifting component 7 is reset and retracted, and the third lifting member remains in the lifting state, so that the lowest material tray in the unloading area 22 falls below the second supporting component 133, and the material tray above the lowest material tray in the unloading area 22 is located above the second supporting component 133, and the second supporting component 133 supports the material tray above the lowest material tray in the unloading area 22, and the third lifting member in the second lifting component 7 is reset and retracted, and the lowest material tray in the unloading area 22 falls onto the rack assembly;
[0097] S7: The second transplanting assembly 4 pushes the bottom material tray of the unloading area 22 to below the material tray of the loading area 21;
[0098] S8: The first lifting component 6 lifts all the material trays in the loading area 21 to above the first supporting component 132, and at the same time the first supporting component 132 is reset to avoid the material trays. After all the material trays in the loading area 21 are lifted to above the first supporting component 132, the first supporting component 132 supports the material trays in the loading area 21, and the first lifting component 6 is reset, thus completing the circulation of the material trays.
[0099] The above description is only a preferred embodiment of the present application and is not intended to limit the present application. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present application should be included in the protection scope of the present application.
Claims
1. A tray circulation device, characterized in that: include: The circulation mechanism comprises a feeding area and a discharging area arranged adjacent to each other, wherein a plurality of material trays are stacked in the feeding area and the discharging area, and the material trays can circulate back and forth between the feeding area and the discharging area; The positioning component is arranged above the loading area and is used to position the uppermost material tray in the loading area during the material tray circulation process to prevent the material tray from moving during loading.
2. The tray circulation device according to claim 1, characterized in that: The positioning assembly includes a first clamping member and a second clamping member which are relatively arranged at the loading area. The first clamping member and the second clamping member are used to position the uppermost material tray in the loading area to prevent the material tray from moving during loading.
3. The tray circulation device according to claim 2, characterized in that: The first clamping member includes a first clamping driving portion and a first abutting portion, and the first clamping driving portion is transmission-connected to the first abutting portion to drive the first abutting portion to approach or move away from the material tray.
4. The tray circulation device according to claim 3, characterized in that: The first abutting portion is provided with a supporting and limiting groove, and the material tray can be placed in the supporting and limiting groove.
5. The tray circulation device according to claim 4, characterized in that: The positioning assembly also includes a side push member, which is arranged above the loading area. A side of the supporting and limiting groove is provided with an abutment sub-portion on the side away from the side push member. The side push member is used to push one side of the material tray after the material tray is placed in the supporting and limiting groove so that the other side of the material tray abuts against the abutment sub-portion.
6. The tray circulation device according to any one of claims 1 to 5, characterized in that: The circulation mechanism includes a cabinet, a rack assembly and a circulation device: The cabinet comprises a first transplanting area, a positioning area and a second transplanting area which are arranged in sequence along the vertical direction, and the positioning area comprises a loading port and a unloading port; The material rack assembly is movably arranged in the second transplanting area of the cabinet, and the loading area and the unloading area are arranged in the material rack assembly; The circulation device comprises a first transplanting assembly and a second transplanting assembly, wherein the first transplanting assembly is arranged in the first transplanting area, the first transplanting assembly is used to transplant the material tray of the loading area from the loading port to the unloading area below the unloading port, and the second transplanting assembly is used to transplant the material tray at the bottom of the unloading area to below the material tray at the bottom of the loading area; The positioning component is arranged at the loading port of the positioning area, and is used to position the material tray after the first transplanting component moves the material tray of the loading area to the loading port of the positioning area, so as to prevent the material tray from moving during loading.
7. The tray circulation device according to claim 6, characterized in that: A first supporting assembly and a second supporting assembly are provided in the second transplanting area of the cabinet. The first supporting assembly is used for supporting the material trays in the upper material area of the material rack assembly, and the second supporting assembly is used for supporting the material trays in the lower material area of the material rack assembly.
8. The tray circulation device according to claim 7, characterized in that: The first supporting component includes a first rotating driving member and a first supporting member. The first rotating driving member is installed in the cabinet. The first rotating driving member is transmission-connected to the first supporting member to drive the first supporting member to rotate in a horizontal direction. The first supporting member is used to support a material tray in a loading area of the material rack assembly. A limiting groove is provided at the bottom of the material tray. The first supporting member can be clamped in the limiting groove of the material tray.
9. The tray circulation device according to claim 7, characterized in that: The circulation device also includes a first lifting assembly and a second lifting assembly, which are arranged in the second transplanting area and are used to drive the material trays in the loading area and the unloading area to move in the vertical direction respectively.
10. The tray circulation device according to claim 9, characterized in that: The first lifting component includes a first lifting member and a second lifting member, the first lifting member is transmission-connected to the second lifting member, the first lifting member is used to drive the second lifting member to lift the material tray to the first supporting component, and the second lifting member is used to lift the material tray to a position higher than the first supporting component to enable the material tray to detach from the first supporting component.
11. The tray circulation device according to claim 10, characterized in that: The second transplanting assembly includes a side push drive and a push rod, the side push drive is installed in the second transplanting area of the cabinet, the side push drive is connected to the push rod in transmission, the second supporting assembly supports the material tray above the lowest material tray in the unloading area, when the lowest material tray in the unloading area is separated from the adjacent material trays and falls onto the material rack assembly, the push rod is used to push the lowest material tray in the unloading area to below the lowest material tray in the loading area.
12. The tray circulation device according to claim 6, characterized in that: The second transplanting area is provided with a fixing member for preventing the rack assembly from moving.
13. The tray circulation device according to claim 6, characterized in that: The loading area and the unloading area of the material rack assembly are both provided with fool-proof parts, and the fool-proof parts are used to prevent the material tray from being placed in the wrong direction.