Automatic counting machine with protection function

Abstract

The utility model discloses an automatic counting machine with a protection function, which relates to the technical field of counting machine equipment, and is characterized in that a labeled test tray is sucked by a second suction disc frame, and is guided by a guide plate, so that the tray obliquely slides into a storage frame; the connecting base can slide in the vertical direction along the inner wall of the discharging frame, meanwhile, the connecting base can rotate on the inner wall of the discharging frame, the second mounting base only rotates, and meanwhile, the second mounting base conducts sliding supporting treatment on the guide plate; telescopic movement of the air cylinder drives the guide plate to swing through the first mounting base, the guide plate slides along the first mounting base and the second mounting base in the swinging process, and the inclination angle of the guide plate and the length of the portion, stretching out of the discharging frame, of the guide plate can be adjusted. And therefore, the discharging angle of the disc material and the height of the disc material falling into the material storage frame are effectively adjusted, the disc material can be effectively prevented from being damaged in the discharging process, and the protection effect on the disc material is better.

Description

Technical Field

[0001] The utility model relates to the technical field of counting machine equipment, in particular to an automatic counting machine with a protection function. Background Art

[0002] The disc counting machine is mainly used for counting and detecting disc materials in the production process. Piles of disc materials are placed on the counting machine and go through automatic loading, automatic code reading, automatic perspective imaging, automatic analysis, automatic counting and automatic unloading.

[0003] The patent (CN212048820U) discloses a fully automatic disc counting machine, including an automatic feeder, an automatic code reader, an automatic perspective imaging machine and an automatic analyzer, and also includes a disc placement frame, which includes a tray, both sides of which are fixedly connected to a handle fixing seat, a rotating shaft is arranged on the inner side wall of the lower end of the handle fixing seat, the rotating shaft is rotatably connected to the lower end of the U-shaped handle, the upper end of the handle fixing seat and the handle are connected by a latch, the latch is used to limit the rotation of the U-shaped handle around the rotating shaft, the outer side of the handle fixing seat is covered with a fixed frame, and the fixed frame is used to limit the position of the disc on the tray. It can facilitate the grabbing of the disc and improve the safety of loading.

[0004] The fully automatic disc counting machine in the above patent has a poor protection effect on the disc material, and the disc material is easily damaged when unloading. Utility Model Content

[0005] The purpose of the utility model is to provide an automatic counting machine with a protection function to solve the problems raised in the above background technology.

[0006] In order to solve the above technical problems, the utility model provides the following technical solutions: an automatic counting machine with a protective function, comprising an automatic loading rack, a material tray moving mechanism, a material tray shifting mechanism, a test host, a material unloading rack and an automatic labeling machine, the top of the material tray shifting mechanism is provided with a rotatably connected vertical double swing arm, and the bottom of both ends of the vertical double swing arm are respectively vertically provided with a movably connected first suction cup rack, a movably connected first tray is horizontally provided inside the test host, and the first tray extends to the outside of the test host, and the unloading rack is provided with a movably connected second tray on one side of the material tray shifting mechanism, and a movably connected second suction cup rack is provided at the bottom of the inner side of the unloading rack, and a plurality of movably connected guide plates are provided inside the unloading rack below the second suction cup rack, and one end of the guide plate extends to the outside of the unloading rack.

[0007] Furthermore, a movably connected cylinder is provided on the inner wall of the unloading rack below the guide plate, a rotatably connected first mounting seat is provided on the output end of the cylinder, the guide plate is slidably connected to the first mounting seat, a connecting seat is provided at one end of the guide plate, the connecting seat is vertically slidably connected to the unloading rack, and the first connecting seat is rotatably connected to the unloading rack, a rotatably connected second mounting seat is provided on the inner wall of the unloading rack away from the connecting seat, and the guide plate is slidably connected to the second mounting seat.

[0008] Furthermore, the unloading rack is horizontally provided with a first linear drive component below the second tray, and the top of the inner wall of the unloading rack is horizontally provided with a second linear drive component. The second suction cup rack is fixedly connected to the output end of the second linear drive component through the first lifting and adjusting component.

[0009] Furthermore, the vertical double swing arm includes two mutually perpendicular mechanical arms, the two mechanical arms are fixedly connected by a support plate, the first suction cup is mounted on one end of the mechanical arm away from the support plate, and the first suction cup frame is fixedly connected to the mechanical arm through a second lifting and adjusting component.

[0010] Furthermore, a third linear drive assembly is horizontally provided inside the test host below the first tray, the first tray is fixedly connected to the output end of the third linear drive assembly, and a detector is provided on the top of the inner wall of the test host above the third linear drive assembly.

[0011] Furthermore, a material frame moving mechanism is provided on the top of the automatic feeding rack, and a plurality of material frames are provided on the top of the material frame moving mechanism. A movably connected support plate is provided inside the material tray moving mechanism, and the support plate extends to the outside of the material tray moving mechanism. A fourth linear drive component is horizontally provided inside the material tray moving mechanism, and a third lifting adjustment component is provided at the output end of the fourth linear drive component. The support plate is fixedly connected to the output end of the third lifting adjustment component, and a barcode scanner is provided on the top of the outer wall of the material tray moving mechanism above the automatic feeding rack.

[0012] Compared with the prior art, the beneficial effects achieved by the utility model are:

[0013] 1. The utility model is provided with an automatic loading rack, a material tray upward movement mechanism, a material tray shifting mechanism, a test host, a material unloading rack, an automatic labeling machine, a second tray, a second suction cup rack and a guide plate. The operator places the material frame on the material frame moving mechanism, the material frame moves to the loading position, and the material tray upward movement mechanism moves the material tray to the barcode scanning position; after scanning the barcode, the first suction cup rack of the vertical double swing arm sucks the material tray; and the vertical double swing arm is rotated to send the material tray to the top of the first tray of the test host, and the first tray automatically enters the interior of the test host and starts detection counting. After the counting is completed, the first The tray automatically extends out of the test host; the two first suction cup racks of the vertical double swing arm simultaneously suck up the tray to be tested and the tested tray, and rotate the vertical double swing arm to place the tray to be tested on the top of the first tray of the test host, and place the test tray on the top of the second tray of the unloading rack; the automatic labeling machine automatically labels the tested tray; the second suction cup rack sucks the labeled test tray, and then places the labeled test tray on the top of the guide plate through the second suction cup rack, the guide plate guides the labeled test tray, and the labeled test tray is tilted and slid into the storage frame.

[0014] 2. In the utility model, when the guide plate guides the test material tray after labeling, the adjusting cylinder is extended and retracted, and the cylinder drives the bottom of the guide plate to move up and down through the first mounting seat, and the connecting seat is supported at one end of the guide plate, and the connecting seat can slide in the vertical direction along the inner wall of the unloading rack, and the connecting seat can rotate on the inner wall of the unloading rack, and the second mounting seat is rotatably connected to the other side of the unloading rack, and the second mounting seat only rotates, and the second mounting seat performs sliding support processing on the guide plate; the extension and retraction movement of the cylinder drives the guide plate to swing through the first mounting seat, and the guide plate slides along the first mounting seat and the second mounting seat during the swinging process, and the inclination angle of the guide plate and the length of the guide plate extending from the unloading rack can be adjusted, thereby effectively adjusting the unloading angle of the disc material and the height of falling into the storage frame, which can effectively avoid damage to the disc material during the unloading process, and the protection effect of the disc material is better. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 It is a schematic diagram of the structure of the utility model from another angle;

[0018] Figure 3 It is a structural schematic diagram of the unloading rack of the utility model;

[0019] Figure 4 It is a side sectional view of the unloading rack of the utility model;

[0020] Figure 5 This is a front cross-sectional view of the material tray upward moving mechanism of the utility model;

[0021] Figure 6 It is a structural schematic diagram of the material tray shifting mechanism of the utility model;

[0022] Figure 7 It is a structural schematic diagram of the test host of the utility model;

[0023] Figure 8 This is a schematic diagram of the structure of the test host of the utility model from another angle;

[0024] In the figure: 1. automatic loading rack; 2. material tray upward movement mechanism; 3. material tray shifting mechanism; 4. test host; 5. unloading rack; 6. automatic labeling machine; 7. vertical double swing arm; 8. first suction cup rack; 9. first pallet; 10. second pallet; 11. second suction cup rack; 12. guide plate; 13. cylinder; 14. first mounting seat; 15. connecting seat; 16. first linear drive component; 17. second linear drive component; 18. first lifting and adjusting component; 19. third linear drive component; 20. detector; 21. material frame moving mechanism; 22. material frame; 23. support plate; 24. fourth linear drive component; 25. barcode scanner; 26. third lifting and adjusting component; 27. second mounting seat; 28. robotic arm. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] See also Figure 1-Figure 8The utility model provides a technical solution: an automatic counting machine with a protective function, comprising an automatic loading rack 1, a tray moving mechanism 2, a tray shifting mechanism 3, a test host 4, a loading rack 5 and an automatic labeling machine 6, the tray shifting mechanism 3 is provided with a rotatably connected vertical double swing arm 7 at the top, and the bottoms of both ends of the vertical double swing arm 7 are respectively vertically provided with a first suction cup frame 8 that is movably connected, the inside of the test host 4 is horizontally provided with a first tray 9 that is movably connected, and the first tray 9 extends to the outside of the test host 4, the loading rack 5 is provided with a second tray 10 that is movably connected on one side of the tray shifting mechanism 3, and a second suction cup frame 11 that is movably connected is provided at the bottom of the inner side of the loading rack 5, and a plurality of movably connected guide plates 12 are provided below the second suction cup frame 11 inside the loading rack 5, and one end of the guide plate 12 extends to the outside of the loading rack 5 ; The inner wall of the unloading rack 5 is provided with a movably connected cylinder 13 below the guide plate 12, and the output end of the cylinder 13 is provided with a rotatably connected first mounting seat 14, the guide plate 12 is slidably connected to the first mounting seat 14, one end of the guide plate 12 is provided with a connecting seat 15, the connecting seat 15 is vertically slidably connected to the unloading rack 5, and the first connecting seat 15 is rotatably connected to the unloading rack 5, and a rotatably connected second mounting seat 27 is provided on the inner wall of the unloading rack 5 away from the connecting seat 15, and the guide plate 12 is slidably connected to the second mounting seat 27; the unloading rack 5 is horizontally provided with a first linear drive assembly 16 below the second tray 10, and a second linear drive assembly 17 is horizontally provided on the top of the inner wall of the unloading rack 5, and the second suction cup frame 11 is fixedly connected to the output end of the second linear drive assembly 17 through a first lifting adjustment assembly 18.

[0027] The vertical double swing arm 7 includes two mutually perpendicular mechanical arms 28, and the two mechanical arms 28 are fixedly connected by a support plate. The first suction cup frame 8 is arranged at one end of the mechanical arm 28 away from the support plate. The first suction cup frame 8 is fixedly connected to the mechanical arm 28 through a second lifting and adjusting component. The two mechanical arms 28 in the vertical double swing arm 7 cooperate with each other and can work at two workstations at the same time, which can effectively adsorb and clamp the disc material and shift the disc material. The second lifting and adjusting component can realize the lifting and adjustment of the first suction cup frame 8, so that the disc material can be displaced in the vertical direction.

[0028] A third linear drive component 19 is horizontally provided inside the test host 4 below the first tray 9, and the first tray 9 is fixedly connected to the output end of the third linear drive component 19. A detector 20 is provided on the top of the inner wall of the test host 4 above the third linear drive component 19. The third linear drive component 19 performs linear drive processing on the first tray 9, so that the first tray 9 can extend in and out of the test host 4. After the first tray 9 enters the interior of the test host 4, the detector 20 detects and processes the disc material and performs counting work at the same time.

[0029] The top of the automatic loading rack 1 is provided with a material frame moving mechanism 21, and the top of the material frame moving mechanism 21 is provided with a plurality of material frames 22. The inside of the material tray upward movement mechanism 2 is provided with a movable support plate 23, and the support plate 23 extends to the outside of the material tray upward movement mechanism 2. The inside of the material tray upward movement mechanism 2 is horizontally provided with a fourth linear drive component 24, and the output end of the fourth linear drive component 24 is provided with a third lifting adjustment component 26. The support plate 23 is fixedly connected to the output end of the third lifting adjustment component 26. The top of the outer wall of the material tray upward movement mechanism 2 is provided above the automatic loading rack 1. The code reader 25 and the material frame moving mechanism 21 move the material frame 22, move the position of the material frame 22, and move the material frame to the code scanning station and the grabbing station. The operation is convenient and quick. The fourth linear drive component 24 drives the support plate 23 linearly so that the support plate 23 can be normally inserted into the bottom inner side of the material frame 22. The third lifting and adjusting component 26 lifts and adjusts the support plate 23 so that the support plate 23 pushes the disc material inside the material frame 22 upwards, ensuring that all the disc materials inside the material frame are scanned and processed for code reading at the corresponding height. The code scanner 25 performs code reading and scanning on the disc material.

[0030] The working principle of this utility model:

[0031] Refer to the instruction manual Figure 1-Figure 8 The utility model automatically loads materials by arranging an automatic loading rack 1, a material tray upper moving mechanism 2, a material tray shifting mechanism 3, a test host 4, a material unloading rack 5, an automatic labeling machine 6, a second tray 10, a second suction cup rack 11 and a guide plate 12: the operator puts the material frame 22 on the material frame moving mechanism 21, the material frame 22 moves to the loading position, and the material tray upper moving mechanism 2 moves the material tray to the barcode scanning position; the barcode scanner 25 scans the material tray and automatically enters the barcode number into the computer system. After scanning the barcode, the first suction cup rack 8 of the vertical double swing arm 7 absorbs the material tray; and the vertical double swing arm 7 is rotated to send the material tray to the top of the first tray 9 of the test host 4, and the first tray 9 automatically enters the inside of the test host 4 to start testing. Counting is performed, and after the counting is completed, the first tray 9 automatically extends out of the test host 4; the two first suction cup racks 8 of the vertical double swing arm 7 simultaneously suck up the material tray to be tested and the tested material tray, and rotate the vertical double swing arm 7 to place the material tray to be tested on the top of the first tray 9 of the test host 4, and put the test material tray on the top of the second tray 10 of the unloading rack 5; the automatic labeling machine 6 automatically labels the tested material tray; after the test material tray is labeled, it enters the unloading rack 5, the second suction cup rack 11 sucks the labeled test material tray, and then the labeled test material tray is placed on the top of the guide plate 12 through the second suction cup rack 11, and the guide plate 12 guides the labeled test material tray, and the labeled test material tray is tilted and slid into the storage frame;

[0032] During the process of the guide plate 12 guiding the test material tray after labeling, the adjusting cylinder 13 is extended and retracted, and the cylinder 13 drives the bottom of the guide plate 12 to perform lifting and lowering movements through the first mounting seat 14. The first mounting seat 14 is rotatably connected to the cylinder 13, and the first mounting seat 14 is slidably connected to the guide plate 12 to ensure that the extension and retraction of the cylinder 13 can drive the first mounting seat 14 to perform lifting and lowering movements. During the lifting and lowering movement of the first mounting seat 14, one end of the guide plate 12 is driven to perform lifting and lowering movements. The connecting seat 15 is supported at one end of the guide plate 12, and the connecting seat 15 can slide in the vertical direction along the inner wall of the unloading rack 5. At the same time, the connecting seat 15 can rotate on the inner wall of the unloading rack 5. The second mounting seat 27 is rotatably connected on the other side of the unloading rack 5, and the second mounting seat 27 only rotates. At the same time, the second mounting seat 27 performs sliding support processing on the guide plate 12; the extension and retraction movement of the cylinder 13 drives the guide plate 12 to swing through the first mounting seat 14, and the guide plate 12 During the swinging process, the first mounting seat 14 and the second mounting seat 27 slide, and the inclination angle of the guide plate 12 and the length of the guide plate 12 extending from the unloading rack 5 can be adjusted, thereby effectively adjusting the unloading angle of the disc material and the height of the disc material falling into the storage frame, which can effectively prevent the disc material from being damaged during the unloading process, and the protection effect of the disc material is better; the first linear drive component 16 drives the second tray 10 linearly, and sends the disc material on the top of the second tray 10 into the unloading rack 5, and the second linear drive component 17 drives the second suction cup frame 11 linearly, so that the second suction cup frame 11 can directly absorb and process the disc material on the top of the second tray 10, and at the same time, the disc material moves linearly inside the unloading rack 5, and the first lifting adjustment component 18 can drive the second suction cup frame 11 to lift and lower, so that the spacing between the second suction cup frame 11 and the guide plate 12 is adjustable, so as to prevent the disc material from being damaged when it falls to the top of the guide plate 12.

[0033] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. An automatic counting machine with a protective function, comprising an automatic loading rack (1), a material tray upward movement mechanism (2), a material tray shifting mechanism (3), a test host (4), a material unloading rack (5) and an automatic labeling machine (6), characterized in that: A rotatably connected vertical double swing arm (7) is provided at the top of the material tray shifting mechanism (3), and a first movably connected suction cup frame (8) is vertically provided at the bottom of both ends of the vertical double swing arm (7), and a movably connected first tray (9) is horizontally provided inside the test host (4), and the first tray (9) extends to the outside of the test host (4), and the unloading rack (5) is provided with a movably connected second tray (10) on one side of the material tray shifting mechanism (3), and a movably connected second suction cup frame (11) is provided at the bottom of the inner side of the unloading rack (5), and a plurality of movably connected guide plates (12) are provided inside the unloading rack (5) below the second suction cup frame (11), and one end of the guide plate (12) extends to the outside of the unloading rack (5).

2. The automatic counting machine with protection function according to claim 1, characterized in that: The inner wall of the material unloading rack (5) is provided with a movably connected cylinder (13) below the guide plate (12); the output end of the cylinder (13) is provided with a rotatably connected first mounting seat (14); the guide plate (12) is slidably connected to the first mounting seat (14); one end of the guide plate (12) is provided with a connecting seat (15); the connecting seat (15) is vertically slidably connected to the material unloading rack (5); and the first connecting seat (15) is rotatably connected to the material unloading rack (5); a rotatably connected second mounting seat (27) is provided on the inner wall of the material unloading rack (5) away from the connecting seat (15); and the guide plate (12) is slidably connected to the second mounting seat (27).

3. The automatic counting machine with protection function according to claim 1, characterized in that: The unloading rack (5) is provided with a first linear drive component (16) horizontally below the second tray (10), and a second linear drive component (17) is horizontally provided on the top of the inner wall of the unloading rack (5), and the second suction cup rack (11) is fixedly connected to the output end of the second linear drive component (17) via a first lifting adjustment component (18).

4. The automatic counting machine with protection function according to claim 1, characterized in that: The vertical double swing arm (7) comprises two mutually perpendicular mechanical arms (28), the two mechanical arms (28) are fixedly connected via a support plate, the first suction cup frame (8) is arranged at one end of the mechanical arm (28) away from the support plate, and the first suction cup frame (8) is fixedly connected to the mechanical arm (28) via a second lifting and adjusting component.

5. The automatic counting machine with protection function according to claim 1, characterized in that: A third linear drive assembly (19) is horizontally arranged inside the test host (4) below the first tray (9); the first tray (9) is fixedly connected to an output end of the third linear drive assembly (19); and a detector (20) is arranged on the top of the inner wall of the test host (4) above the third linear drive assembly (19).

6. The automatic counting machine with protection function according to claim 1, characterized in that: A material frame moving mechanism (21) is provided on the top of the automatic material loading rack (1), a plurality of material frames (22) are provided on the top of the material frame moving mechanism (21), a movable supporting plate (23) is provided inside the material tray upward moving mechanism (2), the supporting plate (23) extends to the outside of the material tray upward moving mechanism (2), a fourth linear drive component (24) is horizontally provided inside the material tray upward moving mechanism (2), a third lifting and adjusting component (26) is provided at the output end of the fourth linear drive component (24), the supporting plate (23) is fixedly connected to the output end of the third lifting and adjusting component (26), and a barcode scanner (25) is provided on the top of the outer wall of the material tray upward moving mechanism (2) above the automatic material loading rack (1).

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