Device for preparing fertilizer by treating agricultural wastes through thermal hydrolysis

By designing a device for preparing fertilizer for agricultural waste by pyrolytic treatment, the rotary support mechanism and solenoid valve are used to realize automatic cleaning of filter plates, which solves the problem of blockage of separation plates and improves the efficiency and continuity of fertilizer preparation.

CN222842080UActive Publication Date: 2025-05-09SHAANXI LINGTONG KANGYA INFORMATION TECH CO LTD
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Patent Information

Application Number
CN202421653772.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-12
Publication Date
2025-05-09
Estimated Expiration
2034-07-12

AI Technical Summary

Technical Problem

During the process of preparing fertilizer for agricultural waste by pyrolytic treatment, the separation grid plate is easily blocked by solid substances, resulting in the inability to continue separation, affecting the preparation efficiency of fertilizer.

Method used

A device for pyrolytic treatment of agricultural waste preparation fertilizer is designed, using a rotary support mechanism and a solenoid valve. Through the alternating use of rotary drive cross plate and filter plate, the continuity and efficiency of solid-liquid separation are achieved.

Benefits of technology

By automatically cleaning the filter plate, the device avoids clogging problems, ensures the continuity of production and processing, and improves the preparation efficiency of fertilizers.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of thermal hydrolysis, and discloses a device for preparing fertilizer by thermal hydrolysis treatment of agricultural waste, the device comprises a base, the upper end of the base is fixedly provided with an L-shaped mounting plate, the horizontal part of the L-shaped mounting plate is fixedly sleeved with a hydrolysis box, and the lower end of the hydrolysis box is fixedly communicated with a discharge port; and an electromagnetic valve is installed on the corresponding discharging opening, the upper end of the base is fixedly connected with a transverse plate through a rotary supporting mechanism, and the two ends of the transverse plate are fixedly connected with filtering frames. According to the fertilizer preparation device, cleaning of the filter screen plate can be guaranteed, fertilizer preparation can be continued during cleaning, production and processing continuity is guaranteed, and the fertilizer preparation efficiency is improved.
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Description

Technical Field

[0001] The present application belongs to the field of thermal hydrolysis technology, and in particular relates to a device for preparing fertilizer by treating agricultural waste through thermal hydrolysis. Background Art

[0002] Thermal hydrolysis treatment is to hydrolyze organic waste such as livestock and poultry manure, straw, Chinese medicine residue, kitchen waste, urban sludge, etc. under high temperature and high pressure environment, so that large molecular fiber organic matter is decomposed into small molecular polysaccharide carbon-based nutrients, while killing various bacteria and pathogens, and becoming high-quality liquid or solid organic fertilizer.

[0003] When preparing fertilizer, the solid-liquid mixture after thermal hydrolysis needs to be separated through a separation mesh plate. However, in this process, it is easy for the separation mesh plate to be blocked by solid matter, resulting in the problem of being unable to continue separation. Therefore, frequent cleaning is required. During the cleaning process, continued separation work cannot be achieved, which greatly affects the efficiency of fertilizer preparation. Utility Model Content

[0004] The utility model aims to solve the above problems and proposes a device for preparing fertilizer by treating agricultural waste by thermal hydrolysis.

[0005] In order to achieve the above purpose, this application adopts the following technical solutions:

[0006] A device for preparing fertilizer by treating agricultural waste through thermal hydrolysis, comprising a base, an L-shaped mounting plate fixedly mounted on the upper end of the base, a hydrolysis box fixedly inserted into the horizontal portion of the L-shaped mounting plate, a discharge port fixedly connected to the lower end of the hydrolysis box, and a solenoid valve installed corresponding to the discharge port, a transverse plate fixedly connected to the upper end of the base through a rotating support mechanism, a filter frame fixedly connected to both ends of the transverse plate, a filter screen plate with a conical structure fixedly connected to the inner wall of the filter frame, a water receiving box located at the lower end of the hydrolysis box fixedly mounted on the upper end of the base, and a drainage pipe fixedly connected to the side wall of the water receiving box.

[0007] Preferably, the rotating support mechanism includes a U-shaped vertical plate fixedly connected to the upper end of the base, the horizontal portion of the U-shaped vertical plate and the upper end of the base are rotatably connected to a support column through a bearing, the upper end of the support column is fixedly connected to the lower end of the cross plate, the lower end column wall of the support column is fixedly sleeved with a driven gear, the upper end of the base is fixedly installed with a rotating motor, and the upper output end of the rotating motor is fixedly connected with a driving gear.

[0008] Preferably, a cam is fixedly sleeved on the column wall of the support column, two side panels are symmetrically fixedly installed on the upper end of the base, and a trigger switch arranged opposite to the cam is fixedly installed on the upper side wall of the side panel, and the trigger switch is used to control the opening and closing of the solenoid valve on the discharge port.

[0009] Preferably, both ends of the transverse plate are fixedly connected with an external expansion plate, the side walls of the filter frame are symmetrically fixedly connected with a plurality of connecting studs, the surface of the external expansion plate is provided with a plurality of sleeve holes for the connecting studs to extend out, and the connecting studs are also threadedly sleeved with locking nuts.

[0010] Preferably, rubber pads are fixedly connected to the four corners of the bottom of the base.

[0011] Preferably, the rotating motor is electrically connected to a power source of the peripheral device via a control switch.

[0012] Compared with the prior art, the present application provides a device for preparing fertilizer by treating agricultural waste by thermal hydrolysis, which has the following beneficial effects:

[0013] The device for preparing fertilizer by treating agricultural waste by thermal hydrolysis is provided with a base, a hydrolysis box and a filter frame. After the hydrolysis box hydrolyzes the agricultural waste, the electromagnetic valve on the feed opening is opened, and the solid-liquid mixture falls into the filter screen plate in the filter frame, thereby realizing solid-liquid separation. The solid impurities are left on the filter screen plate for subsequent use as fertilizer, and the separated liquid falls into the water receiving box and is discharged through the drain pipe. When too many solid impurities are accumulated on the filter screen plate and need to be cleaned, the rotating motor is started to drive the driving gear to rotate, and the meshing action of the driving gear and the driven gear drives the support column to rotate 180 degrees with the cross plate, thereby putting the filter screen frame on the other side into use. In the process of rotating the support column, the cam is separated from the trigger switch, thereby closing the electromagnetic valve on the feed opening, until the filter screen plate on the other side moves into place, and the cam acts on the trigger switch on the other side again, so that the feed opening is opened again, so that the filter screen plate can be cleaned, and the fertilizer can be continuously prepared during the cleaning, thereby ensuring the continuity of production and processing and improving the fertilizer preparation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 A schematic diagram of the structure of a device for preparing fertilizer by treating agricultural waste through thermal hydrolysis proposed in this application;

[0015] Figure 2 This is a partially enlarged structural schematic diagram of a device for preparing fertilizer by thermal hydrolysis of agricultural waste proposed in this application.

[0016] In the figure: 1. base; 2. L-shaped mounting plate; 3. hydrolysis box; 4. feed port; 5. horizontal plate; 6. filter frame; 7. filter screen plate; 8. water receiving box; 9. drain pipe; 10. U-shaped vertical plate; 11. support column; 12. driven gear; 13. rotating motor; 14. driving gear; 15. cam; 16. side plate; 17. trigger switch; 18. expansion plate; 19. connecting stud; 20. locking nut. DETAILED DESCRIPTION

[0017] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all of the embodiments.

[0018] Reference Figure 1-2 A device for preparing fertilizer by treating agricultural waste through thermal hydrolysis comprises a base 1, an L-shaped mounting plate 2 is fixedly mounted on the upper end of the base 1, a hydrolysis box 3 is fixedly inserted in the horizontal part of the L-shaped mounting plate 2, a discharge port 4 is fixedly connected to the lower end of the hydrolysis box 3, and a solenoid valve is installed corresponding to the discharge port 4, a transverse plate 5 is fixedly connected to the upper end of the base 1 through a rotating support mechanism, a filter frame 6 is fixedly connected to both ends of the transverse plate 5, a filter screen plate 7 with a conical structure is fixedly connected to the inner wall of the filter frame 6, a water receiving box 8 located at the lower end of the hydrolysis box 3 is also fixedly mounted on the upper end of the base 1, and a drainage pipe 9 is fixedly connected to the side wall of the water receiving box 8.

[0019] The rotating support mechanism includes a U-shaped vertical plate 10 fixedly connected to the upper end of the base 1, the horizontal portion of the U-shaped vertical plate 10 and the upper end of the base 1 are rotatably connected with a support column 11 through a bearing, the upper end of the support column 11 is fixedly connected to the lower end of the cross plate 5, the lower end column wall of the support column 11 is fixedly sleeved with a driven gear 12, the upper end of the base 1 is fixedly installed with a rotating motor 13, and the upper end output end of the rotating motor 13 is fixedly connected with a driving gear 14.

[0020] A cam 15 is fixedly sleeved on the column wall of the support column 11, and two side plates 16 are symmetrically fixedly installed on the upper end of the base 1. A trigger switch 17 arranged opposite to the cam 15 is fixedly installed on the upper side wall of the side plate 16. The trigger switch 17 is used to control the opening and closing of the solenoid valve on the discharge port 4.

[0021] Both ends of the transverse plate 5 are fixedly connected with an outward expansion plate 18, and the side walls of the filter frame 6 are symmetrically fixedly connected with multiple connecting studs 19. The surface of the outward expansion plate 18 is provided with multiple sleeve holes for the connecting studs 19 to extend out, and the connecting studs 19 are also threadedly sleeved with locking nuts 20.

[0022] Rubber pads are fixedly connected to the four corners of the bottom of the base 1.

[0023] The rotating motor 13 is electrically connected to a power source of the peripheral device through a control switch.

[0024] The operating principle of the utility model is now described as follows:

[0025] When the present application is used, the base 1, the hydrolysis box 3 and the filter frame 6 are provided. After the hydrolysis box 3 hydrolyzes the agricultural waste, the solenoid valve on the feed port 4 is opened, and the solid-liquid mixture falls into the filter screen plate 7 in the filter frame 6, thereby realizing solid-liquid separation. The solid impurities remain on the filter screen plate 7 for subsequent use as fertilizer, and the separated liquid falls into the water receiving box 8 and is discharged through the drain pipe 9. When too much solid impurities accumulate on the filter screen plate 7 and need to be cleaned, the rotating motor 13 is started to drive the driving gear 14 to rotate, and the driving gear 14 and the driven gear 12 are driven to rotate. The meshing action drives the support column 11 to rotate 180 degrees with the cross plate 5, so that the filter frame on the other side is put into use, and during the rotation of the support column 11, the cam 15 disengages from the trigger switch 17, so that the solenoid valve on the discharge port 4 is closed until the filter plate 7 on the other side moves into place. At this time, the cam 15 acts on the trigger switch 17 on the other side again, so that the discharge port 4 is opened again, which can ensure the cleaning of the filter plate 7, and the preparation of fertilizer can continue during the cleaning, thereby ensuring the continuity of production and processing and improving the efficiency of fertilizer preparation.

[0026] The above is only a preferred specific implementation manner of the present application, but the protection scope of the present application is not limited thereto. Any technician familiar with the technical field can make equivalent substitutions or changes within the technical scope disclosed in the present application according to the technical solution and application concept of the present application, which should be covered by the protection scope of the present application.

Claims

1. A device for preparing fertilizer by treating agricultural waste by thermal hydrolysis, comprising a base (1), characterized in that: An L-shaped mounting plate (2) is fixedly mounted on the upper end of the base (1); a hydrolysis box (3) is fixedly inserted into the horizontal portion of the L-shaped mounting plate (2); a discharge port (4) is fixedly connected to the lower end of the hydrolysis box (3); and a solenoid valve is mounted on the discharge port (4); a transverse plate (5) is fixedly connected to the upper end of the base (1) via a rotating support mechanism; both ends of the transverse plate (5) are fixedly connected to a filter frame (6); a filter screen plate (7) with a conical structure is fixedly connected to the inner wall of the filter frame (6); a water receiving box (8) located at the lower end of the hydrolysis box (3) is also fixedly mounted on the upper end of the base (1); a drainage pipe (9) is fixedly connected to the side wall of the water receiving box (8).

2. The device for preparing fertilizer by treating agricultural waste by thermal hydrolysis according to claim 1, characterized in that: The rotary support mechanism comprises a U-shaped vertical plate (10) fixedly connected to the upper end of the base (1); the horizontal portion of the U-shaped vertical plate (10) and the upper end of the base (1) are rotatably connected to a support column (11) via a bearing; the upper end of the support column (11) is fixedly connected to the lower end of the horizontal plate (5); a driven gear (12) is fixedly sleeved on the lower end column wall of the support column (11); a rotary motor (13) is fixedly mounted on the upper end of the base (1); and a driving gear (14) is fixedly connected to the upper output end of the rotary motor (13).

3. The device for preparing fertilizer by treating agricultural waste by thermal hydrolysis according to claim 2, characterized in that: A cam (15) is fixedly sleeved on the column wall of the support column (11), two side plates (16) are symmetrically fixedly mounted on the upper end of the base (1), and a trigger switch (17) arranged opposite to the cam (15) is fixedly mounted on the upper side wall of the side plate (16), and the trigger switch (17) is used to control the opening and closing of the electromagnetic valve on the discharge port (4).

4. The device for preparing fertilizer by treating agricultural waste by thermal hydrolysis according to claim 3, characterized in that: Both ends of the transverse plate (5) are fixedly connected to an outer expansion plate (18), and the side wall of the filter frame (6) is symmetrically fixedly connected to a plurality of connecting studs (19). The surface of the outer expansion plate (18) is provided with a plurality of sleeve holes for the connecting studs (19) to extend out, and the connecting studs (19) are also threadedly sleeved with locking nuts (20).

5. The device for preparing fertilizer by treating agricultural waste by thermal hydrolysis according to claim 4, characterized in that: Rubber pads are fixedly connected to the four corners of the bottom of the base (1).

6. The device for preparing fertilizer by treating agricultural waste by thermal hydrolysis according to claim 5, characterized in that: The rotating motor (13) is electrically connected to a power source of an external device via a control switch.