Nailing device
By designing a nailing device containing two independent drive nailing mechanisms, the problem of low efficiency of existing automatic nailing equipment is solved, efficient screwing for large products is achieved, and production efficiency and economic benefits are improved.
Patent Information
- Application Number
- CN202421657162.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-12
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-07-12
AI Technical Summary
Existing automatic nailing equipment usually has only one nailing gun, which is inefficient in fixing screws for large products, resulting in low production efficiency.
A nailing device is designed, including a machine, a gantry, a working platform and two independently driven nailing mechanisms. The nailing mechanism moves along the X-axis, the nailing gun moves along the Z-axis, the working platform moves along the Y-axis, the positioning mechanism is used for product positioning, and the feeding mechanism is used for screws. The device realizes the three-axis movement of the nail gun to the product, and screws a product through two independently driven nailing mechanisms at the same time.
By setting up two independently driven nailing mechanisms, the nailing time is shortened, the production efficiency is improved, and the economic benefits of the manufacturers are improved.
Smart Images

Figure CN222843493U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of automatic nailing equipment, in particular to a nailing device. Background Art
[0002] Due to the continuous increase in labor costs, the manufacturing industry has accelerated its transformation to intelligent manufacturing. With the increasing degree of automation, the process of screw fixing in the production process of industrial equipment or products has gradually been replaced by automatic screw driving equipment to improve production efficiency. However, most of the existing automatic nailing equipment only has one nail gun to drive screws to one product. For large products, it takes a long time for one nail gun to drive the screws of a product, which is inefficient and not conducive to improving production efficiency.
[0003] It can be seen that the existing technology still needs to be improved and enhanced. Utility Model Content
[0004] In view of the above-mentioned deficiencies in the prior art, the purpose of the present invention is to provide a nailing device, aiming to solve the technical problem in the prior art that only one nailing gun is used to nail a product, resulting in low efficiency.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A nailing device, comprising: a machine platform, a gantry and a working platform movable along the Y-axis are arranged on the machine platform, two nailing mechanisms movable along the X-axis are arranged on the gantry, the two nailing mechanisms are independently driven by different X-axis driving sources, the nailing mechanism comprises a nail gun movable along the Z-axis, the nail gun is equipped with a feeding mechanism, the feeding mechanism is used to provide screws to the nail gun, and the working platform is provided with a positioning mechanism for positioning the product to be nailed.
[0007] The nailing device, wherein the gantry is provided with an X-axis track, and the nailing mechanism comprises an X-axis moving seat, and the X-axis moving seat is movably connected to the X-axis track.
[0008] The nailing device, wherein the nailing mechanism also includes a Z-axis driving source, a Z-axis track and a Z-axis moving part, the Z-axis driving source is driven and connected to the Z-axis moving part, the Z-axis track is arranged on the X-axis moving seat, the Z-axis moving part is movably connected to the Z-axis track, and the nail gun is installed on the Z-axis moving part.
[0009] The nailing device, wherein a Y-axis track is provided on the machine platform, a Y-axis moving part is movably connected to the Y-axis track, the Y-axis moving part is fixedly connected to the bottom of the working platform, the Y-axis moving part is connected to a Y-axis driving source, and the Y-axis driving source is used to drive the Y-axis moving part to move.
[0010] The nailing device, wherein the positioning mechanism includes an X-axis limiter and an X-axis clamping member, the X-axis limiter is arranged at one end of the X-axis on the working platform, the X-axis limiter is movably arranged at the other end of the X-axis on the working platform, the X-axis limiter is connected to an X-axis clamping cylinder, and the X-axis clamping cylinder is used to drive the X-axis clamping member to approach or move away from the X-axis limiter.
[0011] The nailing device, wherein the positioning mechanism includes at least two Y-axis clamping members and a Y-axis clamping cylinder, the at least two Y-axis clamping members are movably arranged at both ends of the Y-axis of the working platform, and the Y-axis clamping cylinder drives and connects one of the Y-axis clamping members.
[0012] The nailing device, wherein the positioning mechanism includes a Z-axis clamping cylinder, the Z-axis clamping cylinder is arranged at any side edge of the working platform, and the Z-axis clamping cylinder is driven and connected to a Z-axis clamping member.
[0013] The nail driving device, wherein the feeding mechanism comprises a nail output block, the nail output block is fixedly connected to the Z-axis moving part via a connecting piece, and the nail output block is connected to an air pipe equipped with screws and communicated with an air source.
[0014] Beneficial effects:
[0015] The utility model provides a nailing device, including a machine, a gantry, a working platform, a nailing mechanism, a positioning mechanism and a feeding mechanism. The nailing mechanism is movably arranged on the gantry along the X-axis, a nail gun is movably arranged on the nailing mechanism along the Z-axis, the working platform is movably arranged on the machine along the Y-axis, the positioning mechanism is arranged on the working platform for clamping and positioning the product to be nailed, and the feeding mechanism is used to provide screws. The nailing device realizes the three-axis movement of the nail gun relative to the product to be nailed, and screws are simultaneously driven on a product by arranging two independently driven and movable nailing mechanisms, thereby shortening the working time, improving the production efficiency, and thus improving the economic benefits of the manufacturer. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the main structure of the nailing device provided by the utility model;
[0017] Figure 2 It is a left side structural schematic diagram of the nail driving device provided by the utility model;
[0018] Figure 3 The utility model is a schematic diagram of the top view of the nailing device.
[0019] Reference numerals:
[0020] 1—Machine 2—Gantry 3—Working Platform
[0021] 4—Nailing mechanism 5—Feeding mechanism 6—Positioning mechanism
[0022] 11—Y-axis track 21—X-axis track 31—Y-axis moving part
[0023] 41—Nail gun 42—X-axis moving seat 43—Z-axis track
[0024] 44—Z-axis moving part 51—nail block 52—connecting part
[0025] 53—trachea 61—X-axis limiter 62—X-axis clamp
[0026] 63—X-axis clamping cylinder 64—Y-axis clamping piece 65—Y-axis clamping cylinder
[0027] 66—Z-axis clamping cylinder 67—Z-axis clamping member. DETAILED DESCRIPTION
[0028] The utility model provides a nailing device. In order to make the purpose, technical solution and effect of the utility model clearer and more specific, the utility model is further described in detail with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
[0029] In the description of the present utility model, it should be understood that the terms "upper", "lower", "left", "right", etc. indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, and a specific direction structure and operation, and therefore, cannot be understood as a limitation on the present utility model. In addition, "first" and "second" are only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.
[0030] See also Figures 1 to 3As shown, the utility model provides a nailing device, which includes: a machine 1, a gantry 2 and a working platform 3 movable along the Y-axis are provided on the machine 1, two nailing mechanisms 4 movable along the X-axis are provided on the gantry 2, and the two nailing mechanisms 4 are independently driven by different X-axis driving sources (not shown in the figure), the nailing mechanism 4 includes a nail gun 41 movable along the Z-axis, the nail gun 41 is equipped with a feeding mechanism 5, and the feeding mechanism 5 is used to provide screws to the nail gun 41, the working platform 3 is provided with a positioning mechanism 6 for positioning the product to be nailed, the working platform 3 is used to carry the product to be nailed, and the positioning mechanism 6 is used to clamp and position the product to be nailed carried on the working platform 3. Taking a rectangular mirror cabinet as an example of a product to be nailed, in this embodiment, the X-axis and the Y-axis are perpendicular to each other, the Z-axis is perpendicular to the X-axis and the Y-axis respectively, the nail gun 41 is a prior art, the X-axis driving source is pneumatically driven, and the working platform 3 is a rectangle adapted to the product to be nailed. The nail gun 41 can perform three-axis movement relative to the product to be nailed clamped on the working platform 3 to achieve fully automatic nailing. The two nailing mechanisms 4 are driven by different X-axis driving sources and move independently to achieve simultaneous screwing of different positions of the product to be nailed, saving nailing time. Compared with the prior art, the nailing work of more products can be completed in the same length of time, thereby improving production efficiency.
[0031] See also Figure 1 to Figure 2 As shown, the gantry 2 is provided with an X-axis track 21, and the nailing mechanism 4 includes an X-axis moving seat 42, and the X-axis moving seat 42 is movably connected to the X-axis track 21. In this embodiment, the number of the X-axis track is one, and the X-axis track 21 is arranged on the crossbeam of the gantry 2 and is parallel to the crossbeam. The number of the X-axis moving seats 42 is the same as the number of the nailing mechanisms 4, both of which are two. The two X-axis moving seats 42 are movably arranged on the X-axis track 21 and do not interfere with each other. The advantage of independent drive is that the two nailing mechanisms 4 can move in the same direction or in the opposite direction to drive screws, and the adaptability is stronger, so as to achieve efficient screwing of large products.
[0032] See also Figure 2As shown, the nailing mechanism 4 also includes a Z-axis driving source (not shown in the figure), a Z-axis track 43 and a Z-axis moving member 44, the Z-axis driving source drives and connects the Z-axis moving member 44, the Z-axis track 43 is arranged on the X-axis moving seat 42, the Z-axis moving member 44 is movably connected to the Z-axis track 43, and the nail gun 41 is installed on the Z-axis moving member 44. In this embodiment, the Z-axis driving source is pneumatically driven, and the nail gun 41 is provided with a pneumatic push rod to drive the nail needle to move along the Z-axis to drive the screw. In the process of screwing, when the nail gun 41 is aligned with the screwing position of the product to be nailed, the Z-axis driving source drives the Z-axis moving member 44 to move downward close to the product to be nailed, and the pneumatic push rod drives the nail needle to drive the screw provided by the feeding mechanism 5 into the product to be nailed. Visually, the nail gun 41 has a stepping downward action on the Z-axis, and after the nailing is completed, the nail needle and the Z-axis moving member 44 move upward and reset at the same time. This action design acts as a buffer for the nailing needle, preventing the nailing needle from bending due to excessive force caused by nailing downwards all at once.
[0033] See also Figures 1 to 3 As shown, the machine table 1 is provided with a Y-axis track 11, and a Y-axis moving member 31 is movably connected to the Y-axis track 11, and the Y-axis moving member 31 is fixedly connected to the bottom of the working platform 3, and the Y-axis moving member 31 is connected to a Y-axis driving source (not shown in the figure), and the Y-axis driving source is used to drive the Y-axis moving member 31 to move. In this embodiment, the Y-axis driving source is pneumatically driven, and the number of the Y-axis track and the Y-axis moving member 31 is at least two, and the at least two Y-axis tracks are arranged parallel to the X-axis. The arrangement of at least two Y-axis tracks can improve the moving stability of the working platform 3, thereby improving the accuracy of screw driving and improving the production quality.
[0034] In some other embodiments, the X-axis driving source, the Y-axis driving source, and the Z-axis driving source may also be electrically driven or hydraulically driven.
[0035] See also Figure 3As shown, the positioning mechanism 6 includes an X-axis stopper 61 and an X-axis clamping member 62. The X-axis stopper 61 is arranged at one end of the X-axis on the working platform 3, and the X-axis stopper 61 is movably arranged at the other end of the X-axis on the working platform 3. The X-axis stopper 61 is connected to an X-axis clamping cylinder 63, and the X-axis clamping cylinder 63 is used to drive the X-axis clamping member 62 to approach or move away from the X-axis stopper 61. In this embodiment, there are two X-axis stoppers 61, and the two X-axis stoppers 61 are respectively fixed at two corners of one end of the X-axis on the working platform 3 to abut against one side of the product to be nailed. The X-axis clamping cylinder 63 drives the X-axis stopper 61 to move in the direction close to the X-axis stopper 61 to abut against the other side of the product to be nailed. The X-axis stopper 61 and the X-axis clamping member 62 cooperate with each other to clamp and position the product to be nailed, so that the nailing mechanism 4 can perform nailing operation.
[0036] See also Figure 3 As shown, the positioning mechanism 6 includes at least two Y-axis clamping members 64 and a Y-axis clamping cylinder 65. The at least two Y-axis clamping members 64 are movably disposed at both ends of the Y-axis of the working platform 3, respectively, and the Y-axis clamping cylinder 65 is driven to connect one of the Y-axis clamping members 64. In this embodiment, the number of the Y-axis clamping members 64 is six, and the six Y-axis clamping members 64 are divided into groups of two, and three groups of Y-axis clamping members are arranged equidistantly along the X-axis, and each group of Y-axis clamping members 64 is relatively disposed along the Y-axis, and the number and distribution of the Y-axis clamping cylinders 65 correspond to the Y-axis clamping members 64. The Y-axis clamping member is driven to move along the Y-axis by the Y-axis clamping cylinder 65, so that the Y-axis clamping members 64 arranged relatively along the Y-axis are close to each other, thereby clamping the other two sides of the product to be nailed, and cooperating with the X-axis limit member 61 and the X-axis clamping member 62 to clamp the product to be nailed on all sides, thereby enhancing the precise positioning of the product to be nailed, which is beneficial to improving the accuracy of screw driving and thus improving production quality.
[0037] See also Figure 1 and Figure 3As shown, the positioning mechanism 6 includes a Z-axis clamping cylinder 66, which is arranged at any side edge of the working platform 3, and the Z-axis clamping cylinder 66 is drivingly connected to a Z-axis clamping member 67. In this embodiment, the number and distribution of the Z-axis clamping cylinder 66 and the Z-axis clamping member 67 are the same as those of the Y-axis clamping member 64, and the Z-axis clamping member 67 extends inward from the edge of the working platform 3, and the Z-axis clamping member 67 is perpendicular to the driving direction of the Z-axis clamping cylinder 66 and the Z-axis clamping member can rotate relative to the Z-axis clamping cylinder 66, and rotates around the Z-axis with the connection between the Z-axis clamping member and the Z-axis clamping cylinder 66 as the rotation center. Before placing the product to be nailed, the Z-axis clamping member is first rotated to one side parallel to the X-axis, and the Z-axis clamping cylinder 66 is in an extended state. When the product to be nailed is placed on the working platform 3, the Z-axis clamping member 67 is rotated to be parallel to the Y-axis, and the Z-axis clamping cylinder 66 is contracted, so that the Z-axis clamping member 67 is pressed on the product to be nailed; when the product is taken out after the screws are driven, the Z-axis clamping cylinder 66 is extended to make the Z-axis clamping member 67 release the pressure on the product, and then the Z-axis clamping member 67 is rotated to take the product away. The rotation of the Z-axis clamping member 67 can be manually turned by the worker, or a conventional rotation transmission structure can be set to realize automatic rotation driven by air pressure.
[0038] See also Figure 3 As shown, the feeding mechanism 5 includes a nail-exiting block 51, which is fixedly connected to the Z-axis moving member 44 via a connecting member 52, and the nail-exiting block 51 is connected to an air pipe 53 equipped with screws and connected to an air source. In this embodiment, the structure of the nail-exiting block 51 is conventional technology, and the air source connected to the air pipe 53 will intermittently spray air to send the screws in the air pipe 53 into the nail-exiting block 51, so that the nailing needle can accurately drive the screws into the product.
[0039] In summary, the utility model provides a nailing device, including a machine 1, a gantry 2, a working platform 3, a nailing mechanism 4, a positioning mechanism 6 and a feeding mechanism 5. The nailing mechanism 4 is movably arranged on the gantry 2 along the X-axis, a nail gun 41 is movably arranged on the nailing mechanism 4 along the Z-axis, the working platform 3 is movably arranged on the machine 1 along the Y-axis, the positioning mechanism 6 is arranged on the working platform 3 for clamping and positioning the product to be nailed, and the feeding mechanism 5 is used to provide screws. The nailing device realizes the three-axis movement of the nail gun 41 relative to the product to be nailed, and screws are simultaneously driven on a product by setting two independently driven and movable nailing mechanisms 4, which shortens the working time, improves the production efficiency, and thus improves the economic benefits of the manufacturer.
[0040] It is understandable that those skilled in the art can make equivalent substitutions or changes based on the technical solution and utility model concept of the utility model, and all these changes or substitutions should fall within the protection scope of the claims attached to the utility model.
Claims
1. A nailing device, characterized in that: include: A machine (1), wherein the machine (1) is provided with a gantry (2) and a working platform (3) movable along the Y axis, wherein the gantry (2) is provided with two nailing mechanisms (4) movable along the X axis, wherein the two nailing mechanisms (4) are independently driven by different X-axis driving sources, respectively, wherein the nailing mechanism (4) comprises a nail gun (41) movable along the Z axis, wherein the nail gun (41) is provided with a feeding mechanism (5), wherein the feeding mechanism (5) is used to provide screws to the nail gun (41), and wherein the working platform (3) is provided with a positioning mechanism (6) for positioning a product to be nailed.
2. The nailing device according to claim 1, characterized in that: The gantry (2) is provided with an X-axis track (21), and the nailing mechanism (4) comprises an X-axis moving seat (42), and the X-axis moving seat (42) is movably connected to the X-axis track (21).
3. The nailing device according to claim 2, characterized in that: The nailing mechanism (4) also includes a Z-axis driving source, a Z-axis track (43) and a Z-axis moving part (44), wherein the Z-axis driving source drives and connects the Z-axis moving part (44), the Z-axis track (43) is arranged on the X-axis moving seat (42), the Z-axis moving part (44) is movably connected to the Z-axis track (43), and the nailing gun (41) is installed on the Z-axis moving part (44).
4. The nailing device according to claim 1, characterized in that: The machine platform (1) is provided with a Y-axis track (11), the Y-axis track (11) is movably connected with a Y-axis moving member (31), the Y-axis moving member (31) is fixedly connected to the bottom of the working platform (3), the Y-axis moving member (31) is connected to a Y-axis driving source, and the Y-axis driving source is used to drive the Y-axis moving member (31) to move.
5. The nailing device according to claim 1, characterized in that: The positioning mechanism (6) comprises an X-axis limiter (61) and an X-axis clamping member (62); the X-axis limiter (61) is arranged at one end of the X-axis on the working platform (3); the X-axis limiter (61) is movably arranged at the other end of the X-axis on the working platform (3); the X-axis limiter (61) is connected to an X-axis clamping cylinder (63); the X-axis clamping cylinder (63) is used to drive the X-axis clamping member (62) to approach or move away from the X-axis limiter (61).
6. The nailing device according to claim 5, characterized in that: The positioning mechanism (6) comprises at least two Y-axis clamping members (64) and a Y-axis clamping cylinder (65), wherein the at least two Y-axis clamping members (64) are movably arranged at the two ends of the Y-axis of the working platform (3), and the Y-axis clamping cylinder (65) is driven and connected to one of the Y-axis clamping members (64).
7. The nailing device according to claim 6, characterized in that: The positioning mechanism (6) comprises a Z-axis clamping cylinder (66), and the Z-axis clamping cylinder (66) is arranged on any side edge of the working platform (3). The Z-axis clamping cylinder (66) is driven and connected to a Z-axis clamping member (67).
8. The nailing device according to claim 3, characterized in that: The feeding mechanism (5) comprises a nail output block (51), wherein the nail output block (51) is fixedly connected to the Z-axis moving member (44) via a connecting member (52), and the nail output block (51) is connected to an air pipe (53) equipped with screws and communicated with an air source.