Cutting equipment for processing floor heating insulation board
By designing a cutting equipment including a cutting machine, a conveyor and a fixture, and using round-trip cutting and vacuum cleaning technology, the problems of incomplete cutting and lots of debris in the prior art are solved, and the cutting accuracy and production efficiency are improved.
Patent Information
- Application Number
- CN202421866264.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-02
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-08-02
AI Technical Summary
The existing floor heating insulation board cutting equipment is not thoroughly cut, resulting in a large amount of debris and dust, affecting product quality and production efficiency.
A cutting device including a cutting machine, a conveyor and a fixture is designed, and the vibration is reduced by means of round-trip cutting, the tool is ensured to be cut in a straight line through pulleys and slide rails, and vacuum cleaners are equipped to clean up debris.
It reduces vibration and impact during the cutting process, reduces damage to floor heating insulation boards and the generation of residues, improves cutting accuracy and production efficiency, and maintains the cleanliness and aesthetics of the product.
Smart Images
Figure CN222844195U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of geothermal technology, in particular to a cutting device for processing geothermal insulation boards. Background Art
[0002] In floor heating systems, insulation panels are a key component, primarily reducing heat loss to the ground and improving thermal efficiency, thereby achieving energy savings. As the construction industry continues to prioritize energy conservation and emission reduction, the demand for floor heating insulation panels is increasing year by year, placing higher demands on the precision and efficiency of their processing.
[0003] Traditional floor heating insulation board processing methods mostly use manual or semi-automatic equipment for cutting, which has many problems: First, manual cutting is not only labor-intensive and inefficient, but also due to the influence of human factors, it is difficult to ensure the consistency of cutting size, which affects the subsequent installation quality; secondly, semi-automatic equipment does not cut thoroughly, and fails to completely cut off the insulation board during the operation, leaving tiny connection points or uncut parts. This phenomenon will lead to subsequent processing difficulties, such as manual secondary cutting or cleaning, which not only increases the workload, but may also affect the flatness and dimensional accuracy of the product, and thus affect the installation and use of the floor heating system.
[0004] Rotary cutting uses a high-speed rotating blade, offering advantages in terms of speed and efficiency. However, when used to cut floor heating insulation panels, the high-speed blade's contact with the material generates a large amount of debris and dust. This debris not only pollutes the work environment and affects the health of operators, but can also clog the equipment's ventilation system or adhere to the product surface, affecting its cleanliness and aesthetics. Furthermore, the generation of debris increases material loss and production costs.
[0005] In order to solve the above technical problems, the present invention designs a cutting device for processing floor heating insulation boards. Utility Model Content
[0006] The utility model provides a cutting device for processing floor heating insulation boards, aiming to solve the problem that existing cutting equipment does not cut thoroughly and generates a large amount of debris and dust. The technical solution is as follows:
[0007] A cutting device for processing floor heating insulation boards, characterized in that: it includes a cutting machine, a conveying device and a fixing clamp, the fixing clamp is arranged at the end of the conveying device; the cutting machine includes a cutting bracket, a screw, a mounting sleeve, a mounting frame, a motor and a connecting rod, the screw is installed on the cutting bracket, the mounting sleeve is sleeved on the screw and is threadedly connected to the screw; a driving mechanism for rotating the screw is installed on the screw, the mounting frame is fixed to the mounting sleeve, the mounting frame is slidably connected to the tool holder, the tool holder is detachably connected to the tool holder, the motor is installed on the mounting frame, the output end of the mounting frame is connected to the turntable through a reducer, one end of the connecting rod is connected to the turntable, and the other end is connected to the tool holder.
[0008] Based on the above technical solution, the tool holder has a frame portion, a mounting hole is provided on the frame portion, the tool is detachably connected to the mounting hole, and the tool is mounted on the mounting hole through a fixing member.
[0009] Based on the above technical solution, a pulley is installed on the frame part, a slide rail is provided on the mounting frame, and the pulley rolls on the slide rail.
[0010] Based on the above technical solution, the conveying device includes a conveying bracket, a conveying motor and a belt. The conveying bracket is provided with a conveying motor, and the conveying motor drives the belt to operate.
[0011] On the basis of the above technical solution, a baffle adjustment device is provided on the conveying bracket, one end of the baffle adjustment device is connected to the conveying bracket, and the other end is connected to the baffle.
[0012] Preferably, the fixing fixture comprises an upper plate and a lower plate, and the upper plate and the lower plate are connected by bolts. A photoelectric sensor is provided at the end of the fixing fixture.
[0013] Preferably, a collection box is provided under the cutting machine. A dust collecting device is provided on the cutting machine.
[0014] Beneficial effects
[0015] Compared to existing technologies, the present invention offers the following advantages: the back-and-forth cutting method allows the cutter to gradually penetrate the floor heating insulation board, rather than cutting in forcefully all at once. This reduces vibration and impact during the cutting process. Vibration is one of the main causes of floor heating insulation board breakage and the generation of large amounts of debris. By reducing vibration, the extent of floor heating insulation board breakage can be reduced, thereby reducing the generation of debris. The pulleys and rails provide guidance for the device, ensuring that the cutter cuts back and forth in a straight line. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for the embodiments or the description of the prior art. Obviously, the drawings described below are only one embodiment of the present invention. For those skilled in the art, other implementation drawings can be derived from the provided drawings without inventive effort.
[0017] Figure 1 : A schematic structural diagram of the utility model;
[0018] Figure 2 : A schematic structural diagram of the cutting machine according to the present invention;
[0019] Figure 3 : A schematic structural diagram of the tool holder of the utility model;
[0020] Figure 4 : A schematic structural diagram of the conveying device of the present invention;
[0021] Figure 5 : A schematic structural diagram of the fixing fixture of the present invention;
[0022] Figure 6 : Schematic diagram of floor heating insulation board. DETAILED DESCRIPTION
[0023] The present invention will be further described below with reference to the accompanying drawings and examples:
[0024] The following describes embodiments of the present invention in detail. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended only to explain the present invention and are not to be construed as limiting the present invention.
[0025] In the description of this utility model, it should be noted that, unless otherwise specified or limited, the terms "mounted," "connected," and "connected" should be understood broadly. For example, they may refer to fixed connections, detachable connections, or integral connections; they may refer to direct connections or indirect connections through an intermediary. Those skilled in the art will understand the specific meanings of these terms in this utility model based on the specific circumstances.
[0026] In the description of the present invention, it should be understood that the terms "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0027] like Figure 1 and Figure 2 As shown, a cutting device for processing floor heating insulation boards is characterized in that: it includes a cutting machine 1, a conveying device 3 and a fixing fixture 4, and the fixing fixture 4 is arranged at the end of the conveying device 3; the cutting machine 1 includes a cutting bracket 11, a screw 12, a mounting sleeve 13, a mounting frame 15, a motor 16 and a connecting rod 18, the screw 12 is installed on the cutting bracket 11, the mounting sleeve 13 is sleeved on the screw 12 and is threadedly connected to the screw 12; a driving mechanism for rotating the screw 12 is installed on the screw 12, the mounting frame 15 is fixed to the mounting sleeve 13, the mounting frame 15 is slidably connected to the tool holder 14, the tool holder 14 is detachably connected to the tool 2, the motor 16 is installed on the mounting frame 15, and the output end of the mounting frame 15 is connected to the turntable 17 through a reducer, one end of the connecting rod 18 is connected to the turntable 17, and the other end is connected to the tool holder 14. The drive mechanism can be controlled to rotate the screw 12 to control the up and down movement of the mounting frame 15, driving the cutter 2 downward to cut the insulation board. In order to make the insulation board better back cutting, the drive motor 16 works to drive the connecting rod 18 to move back and forth, so that the cutter 2 cuts the insulation board back and forth.
[0028] like Figure 3 As shown, the tool holder 14 has a frame portion 141, and a mounting hole is provided on the frame portion 141. The tool 2 is detachably connected to the mounting hole, and the tool 2 is mounted on the mounting hole through a fixing member 21. The position of the tool 2 can be adjusted and the tool 2 can be mounted on different mounting holes.
[0029] A pulley 142 is mounted on the frame portion 141, and a slide rail 151 is provided on the mounting frame 15, on which the pulley 142 rolls. The pulley 142 and the slide rail 151 provide guidance for the device, ensuring that the tool 2 cuts back and forth in a straight line.
[0030] like Figure 4 As shown, the conveying device 3 includes a conveying bracket 31 , a conveying motor 32 and a belt 33 . The conveying bracket 31 is provided with the conveying motor 32 , and the conveying motor 32 drives the belt 33 to operate.
[0031] A baffle 34 is provided on the conveying bracket 31. The baffle 34 prevents the insulation board from deflecting during transportation and allows it to enter the fixing fixture 4 better.
[0032] The conveying support 31 is provided with a baffle adjusting device 35, one end of the baffle adjusting device 35 is connected to the conveying support 31, and the other end is connected to the baffle 34. The baffle adjusting device 35 is provided with an adjusting button to adjust the distance between the baffles 34.
[0033] like Figure 5 As shown, the fixing fixture 4 includes an upper plate 41 and a lower plate 43, which are connected by bolts 42. The nuts on the bolts 42 can be adjusted (not shown in the figure) to adjust the distance between the upper plate 41 and the lower plate 43 so that the insulation board passes between the upper plate 41 and the lower plate 43.
[0034] A photoelectric sensor is provided at the end of the fixing fixture 4. The photoelectric sensor can measure the distance that the insulation board extends, and then control the cutting of the equipment to ensure the uniformity of the insulation board length.
[0035] A collecting box 5 is provided under the cutting machine 1. The collecting box 5 can collect the cut floor heating insulation boards.
[0036] The cutting machine 1 is provided with a dust collecting device to collect dust from the cut debris.
[0037] like Figure 6 The figure shows floor heating insulation board 8. Floor heating insulation board 8 is placed on conveyor 3. Conveyor 3 transports floor heating insulation board 8 between upper plate 41 and lower plate 43. Floor heating insulation board 8 extends out of upper plate 41 and lower plate 43. Photoelectric sensor receives information and, when it is transported to the specified length, drives the drive mechanism set in cutting machine 1, causing mounting frame 15 and knife holder 14 to move downward. Knife 2 cuts floor heating insulation board 8. At the same time, motor 16 operates, driving knife 2 to move back and forth, cutting floor heating insulation board 8. The cut floor heating insulation board falls into collection box 5. Some residue is inevitably generated during the cutting process, which is handled using vacuum equipment.
[0038] The present invention is described above by way of examples, but the present invention is not limited to the above specific embodiments. Any changes or modifications based on the present invention fall within the scope of protection claimed by the present invention.
Claims
1. A cutting device for processing floor heating insulation boards, characterized in that: The invention comprises a cutting machine (1), a conveying device (3) and a fixing fixture (4), wherein the fixing fixture (4) is arranged at the end of the conveying device (3); the cutting machine (1) comprises a cutting bracket (11), a screw rod (12), a mounting sleeve (13), a mounting frame (15), a motor (16) and a connecting rod (18), wherein the screw rod (12) is mounted on the cutting bracket (11), and the mounting sleeve (13) is sleeved on the screw rod (12) and is threadedly connected to the screw rod (12); the screw rod (1 2) is provided with a driving mechanism for rotating the screw rod (12), the mounting frame (15) is fixedly connected to the mounting sleeve (13), the mounting frame (15) is slidably connected to the tool holder (14), the tool holder (14) is detachably connected to the tool holder (2), the motor (16) is installed on the mounting frame (15), the output end of the mounting frame (15) is connected to the turntable (17) through a reducer, one end of the connecting rod (18) is connected to the turntable (17), and the other end is connected to the tool holder (14).
2. The cutting device for processing floor heating insulation board according to claim 1 is characterized in that: The tool holder (14) has a frame portion (141), a mounting hole is arranged on the frame portion (141), the tool (2) is detachably connected to the mounting hole, and the tool (2) is mounted on the mounting hole via a fixing member (21).
3. The cutting device for processing floor heating insulation board according to claim 2 is characterized in that: A pulley (142) is installed on the frame part (141), a slide rail (151) is arranged on the mounting frame (15), and the pulley (142) rolls on the slide rail (151).
4. The cutting device for processing floor heating insulation board according to claim 1 is characterized in that: The conveying device (3) comprises a conveying support (31), a conveying motor (32) and a belt (33). The conveying support (31) is provided with the conveying motor (32), and the conveying motor (32) drives the belt (33) to operate.
5. The cutting device for processing floor heating insulation board according to claim 4 is characterized in that: A baffle (34) is provided on the conveying support (31).
6. The cutting device for processing floor heating insulation board according to claim 5 is characterized in that: The conveying support (31) is provided with a baffle adjusting device (35), one end of the baffle adjusting device (35) is connected to the conveying support (31), and the other end is connected to the baffle (34).
7. The cutting device for processing floor heating insulation board according to claim 1 is characterized in that: The fixing fixture (4) comprises an upper plate (41) and a lower plate (43), and the upper plate (41) and the lower plate (43) are connected by bolts (42).
8. The cutting device for processing floor heating insulation board according to claim 1 is characterized in that: A photoelectric sensor is arranged at the end of the fixing fixture (4).
9. The cutting device for processing floor heating insulation board according to claim 1, characterized in that: A collecting box (5) is arranged under the cutting machine (1).
10. The cutting device for processing floor heating insulation board according to claim 1, characterized in that: The cutting machine (1) is provided with a dust collecting device.