Non-standard-size floor tile batch cutting equipment
By designing batch cutting equipment for floor tiles with non-standard size, the problems of damage, unevenness and dust pollution during floor tiles are solved, efficient and uniform cutting and automated production are achieved, and workers' health is protected.
Patent Information
- Application Number
- CN202421321858.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-11
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-06-11
AI Technical Summary
In the prior art, there are problems such as damage to floor tiles, uneven cutting, dust pollution and harm to workers' health during the cutting process.
A non-standard size floor tiles batch cutting equipment is designed, including a conveying device, a cutting device, a posture adjustment device and a line drawing device. The equipment automatically transmits floor tiles through the conveying device, the cutting device cuts floor tiles along a predetermined cutting line, the posture adjustment device adjusts the floor tiles posture, and the line drawing device automatically draws the cutting line.
It realizes efficient and even cutting of floor tiles, reduces floor tiles damage and dust pollution, improves cutting efficiency and automation, and protects workers' health.
Smart Images

Figure CN222844425U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of floor tile cutting, in particular to equipment for cutting floor tiles in batches with non-standard sizes. Background Art
[0002] Floor tiles are a kind of floor decoration material, mostly used for the ground and floors of public or civil buildings. According to the preferences of different users and the needs of different scenarios, large floor tiles need to be cut into small pieces to meet the needs after leaving the factory. The sizes of the cut floor tiles are generally divided into standard sizes and non-standard sizes. The difference is that non-standard size floor tiles can be tailored according to the actual needs of users, and each non-standard size floor tile is different. Non-standard size floor tiles are often used to meet the decoration needs of fine-decorated houses.
[0003] In the prior art, workers need to draw cutting lines on large floor tiles according to actual use requirements, and then transfer the large floor tiles to a fixing device, and use a cutting machine to manually cut the large floor tiles along the drawn cutting lines.
[0004] Because floor tiles are made of clay, they are fragile and heavy, so workers are very likely to damage them when transferring large tiles. In addition, it is difficult to control the cutting direction of the cutting machine on the floor tiles manually, resulting in irregular or uneven sizes of the cut floor tiles. In addition, when workers draw lines on large floor tiles, the cutting lines may not be aligned with the side of the floor tiles, resulting in uneven sizes of small tiles cut out, thus affecting the laying effect. In addition, a large amount of dust is generated during the cutting process, which will damage the workers' lungs after being inhaled. Utility Model Content
[0005] In order to solve the above technical problems and achieve at least one advantage of the utility model, the utility model provides a non-standard size floor tile batch cutting device, the non-standard size floor tile batch cutting device is used to cut large floor tiles into small floor tiles of equal size, wherein the non-standard size floor tile batch cutting device comprises:
[0006] A conveying device, the conveying device includes a workbench, the workbench has a conveying channel, a loading port connected to the conveying channel, and a unloading port connected to the conveying channel, the conveying device includes a second conveying mechanism and a third conveying mechanism, the second conveying mechanism and the third conveying mechanism are both installed on the workbench, the second conveying mechanism includes a second conveying member and a second conveying driving member, the second conveying member is connected to the second conveying driving member, the third conveying mechanism includes a third conveying member and a third conveying driving member, the third conveying member is connected to the third conveying driving member, and one end of the second conveying member is connected to one end of the third conveying member;
[0007] A cutting device, the cutting device includes a first cutting mechanism and a second cutting mechanism, the first cutting mechanism includes a first cutting assembly, the first cutting assembly includes a first cutting piece, a first belt shifter and a first cutting drive, the first cutting piece is installed on the workbench and is located above the second conveying member, the first cutting piece is connected to the first belt shifter and the first cutting drive, the first belt shifter is used to drive the first cutting piece to move horizontally along a direction perpendicular to the second conveying member, the first cutting drive is used to drive the first cutting piece to rotate and cut the floor tiles along a direction perpendicular to the second conveying member, the second cutting mechanism and the second cutting assembly, the second cutting assembly includes a second cutting piece, a second belt shifter and a second cutting drive, the second cutting piece is installed on the workbench and is located above the third conveying member, the second cutting piece is connected to the second belt shifter and the second cutting drive, the second belt shifter is used to drive the second cutting piece to move horizontally along a direction perpendicular to the third conveying member, the second cutting drive is used to drive the second cutting piece to rotate and cut the floor tiles along a conveying direction perpendicular to the third conveying member.
[0008] According to one embodiment of the utility model, the first cutting mechanism also includes a first clamping assembly, the first clamping assembly includes at least a pair of first clamping members and a first clamping movable member, the first clamping member is connected to the first clamping movable member, the two first clamping members are slidably mounted on the workbench, and the two first clamping members are located on opposite sides of the second conveying member and below the first cutting member, and the first clamping movable member is used to drive a pair of first clamping members to move horizontally toward or away from each other.
[0009] According to one embodiment of the utility model, the second cutting mechanism also includes a second clamping assembly, the second clamping assembly includes at least one pair of second clamping members and a second clamping movable member, the second clamping member is connected to the second clamping movable member, the two second clamping members are slidably mounted on the workbench, and the two second clamping members are located on opposite sides of the third conveying member and below the second cutting member.
[0010] According to one embodiment of the utility model, the non-standard size floor tile batch cutting equipment includes a posture adjustment device, the posture adjustment device includes a first rotating mechanism, the first rotating mechanism is installed between one end of the second conveying member and one end of the third conveying member, the first rotating mechanism includes a first supporting member and a first driving member, the first supporting member is installed on the workbench in a liftable manner, the first supporting member is connected to the first driving member, and the first driving member is used to drive the first supporting member to rotate and drive the floor tiles to rotate 90°.
[0011] According to one embodiment of the utility model, the conveying device also includes a first conveying mechanism, which is installed on the workbench, and includes a first conveying member and a first conveying driving member. The first conveying member is connected to the first conveying driving member, and the first conveying member is driven by the first conveying driving member to convey the floor tiles from the loading port to the unloading port.
[0012] According to an embodiment of the utility model, the floor tile cutting device also includes a line drawing device, the line drawing device includes a first line drawing mechanism, the first line drawing mechanism includes a first line drawing piece and a first line drawing driving component, the first line drawing piece is installed on the workbench and is located above the first conveying member, the first line drawing piece is connected to the first line drawing driving component, the first line drawing driving component includes a first line drawing driving component and a second line drawing driving component, the first line drawing driving component is used to drive the first line drawing piece to move vertically away from or close to the first conveying member, and the second line drawing driving component is used to drive the first line drawing piece to move horizontally along a conveying direction perpendicular to the first conveying member.
[0013] According to an embodiment of the utility model, the line drawing device includes a second line drawing mechanism, the second line drawing mechanism includes a second line drawing member and a second line drawing driving component, the second line drawing member is installed on the workbench and is located above the second conveying member, the second line drawing member is connected to the second line drawing driving component, the second line drawing driving component includes a third line drawing driving component and a fourth line drawing driving component, the third line drawing driving component is used to drive the second line drawing member to move vertically away from or close to the second conveying member, and the fourth line drawing driving component is used to drive the second line drawing member to move in a horizontal direction perpendicular to the conveying direction of the second conveying member.
[0014] According to one embodiment of the utility model, the line drawing device includes a calibration mechanism, the calibration mechanism includes a light-emitting component and an alarm component, the light-emitting component includes a first light-emitting component and a second light-emitting component, the first light-emitting component and the second light-emitting component are installed on the same side of the workbench, the light emitted by the first light-emitting component and the second light-emitting component is parallel to the conveying direction of the first conveying component, the alarm component is installed on the workbench, the alarm component and the light-emitting component are connected through a controller, and the controller can convert the optical signal emitted by the light-emitting component into an electrical signal and send it to the alarm component.
[0015] According to one embodiment of the utility model, the posture adjustment device also includes a second rotating mechanism, which is installed between one end of the first conveying member and one end of the second conveying member, and the second rotating mechanism includes a second supporting member and a second driving member, and the second supporting member is installed on the workbench in a liftable manner, and the second supporting member is connected to the second driving member, and the second driving member is used to drive the second supporting member to rotate.
[0016] According to one embodiment of the utility model, the first clamping member forms a first clamping groove, a pair of the first clamping grooves face the second conveying member, and the space between the two first clamping grooves is used to accommodate the floor tiles. The second clamping member forms a second clamping groove, a pair of the second clamping grooves face the third conveying member, and the space between the two second clamping grooves is used to accommodate the floor tiles. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 A three-dimensional schematic diagram of the equipment for cutting floor tiles in batches of non-standard sizes according to the utility model is shown.
[0018] Figure 2 A stereoscopic diagram of the alignment mechanism of the equipment for cutting floor tiles in batches of non-standard sizes according to the utility model is shown.
[0019] Figure 3 A stereoscopic diagram of the first conveying mechanism and the first marking mechanism of the equipment for cutting floor tiles in batches of non-standard sizes according to the utility model is shown.
[0020] Figure 4 A stereoscopic diagram of the second conveying mechanism and the first cutting mechanism of the equipment for cutting floor tiles in batches of non-standard sizes according to the utility model is shown.
[0021] Figure 5 Shows Figure 4 Enlarged schematic diagram of part A in the middle.
[0022] Figure 6 Shows Figure 4 Enlarged schematic diagram of part B in the middle.
[0023] Figure 7 A stereoscopic diagram of the third conveying mechanism and the second cutting mechanism of the equipment for cutting floor tiles in batches of non-standard sizes according to the utility model is shown.
[0024] Figure 8 Shows Figure 7 Enlarged schematic diagram of part C in the middle.
[0025] Fig. 9 Shows Figure 7 Enlarged schematic diagram of part D in the middle. DETAILED DESCRIPTION
[0026] The following description is used to disclose the utility model so that those skilled in the art can implement the utility model. The preferred embodiments described below are only examples, and those skilled in the art can think of other obvious variations. The basic principles of the utility model defined in the following description can be applied to other embodiments, variations, improvements, equivalents, and other technical solutions that do not deviate from the spirit and scope of the utility model.
[0027] Those skilled in the art should understand that, in the disclosure of the present invention, the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, the above terms should not be understood as limiting the present invention.
[0028] It is to be understood that the term "one" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of an element may be one, while in another embodiment, the number of the element may be multiple, and the term "one" should not be understood as a limitation on the quantity.
[0029] refer to Figures 1 to 9 A non-standard size floor tile batch cutting device according to a preferred embodiment of the utility model will be described in detail below. The non-standard size floor tile batch cutting device is used to cut large floor tiles 900 into small pieces of the same size of the floor tiles 900 in sequence.
[0030] The non-standard size floor tile batch cutting equipment comprises a conveying device 10. The conveying device 10 comprises a workbench 11 and a first conveying mechanism 12. The workbench 11 has a conveying channel 1101, a loading port 1102 connected to the conveying channel 1101, and a lowering port 1103 connected to the conveying channel 1101.
[0031] The first conveying mechanism 12 is installed on the workbench 11. The first conveying mechanism 12 includes a first conveying member 121 and a first conveying driving member 122. The first conveying member 121 is connected to the first conveying driving member 122. The first conveying member 121 is driven by the first conveying driving member 122 to convey the floor tiles 900 from the loading port 1102 to the unloading port 1103.
[0032] The non-standard size floor tile batch cutting equipment also includes a posture adjustment device 20. The posture adjustment device 20 includes a plurality of straightening mechanisms 21. The straightening mechanism 21 includes a straightening member 211 and a straightening drive member 212. The straightening member 211 is connected to the straightening drive member 212. The straightening member 211 is installed on one end of the workbench 11 to form the loading port 1102. The straightening drive member 212 is used to drive the straightening member 211 to rotate, so that the straightening mechanism 21 drives the floor tile 900 to rotate, so that the floor tile 900 is conveyed by the first conveying member 121 in a posture in which two opposite sides are parallel to the conveying direction of the first conveying member 121. By providing the straightening mechanism 21, there is no need for workers to manually adjust the posture of the floor tile 900, thereby improving the working efficiency of the non-standard size floor tile batch cutting equipment.
[0033] In one embodiment, the straightening member 211 is implemented as a roller; and the straightening driving member 212 is implemented as a motor.
[0034] The conveying device 10 also includes a second conveying mechanism 13. The second conveying mechanism 13 is installed on the workbench 11. The second conveying mechanism 13 includes a second conveying member 131 and a second conveying driving member 132. One end of the second conveying member 131 is connected to one end of the first conveying member 121. The second conveying member 131 is connected to the second conveying driving member 132. The second conveying member 131 is driven by the second conveying driving member 132 to continue conveying the floor tiles 900 removed from the first conveying member 121 to the direction of the discharge port 1103.
[0035] The non-standard size floor tile batch cutting equipment also includes a cutting device 30. The cutting device 30 includes a first cutting mechanism 31. The first cutting mechanism 31 includes at least one first cutting assembly 311. The first cutting assembly 311 includes a first cutting piece 3111, a first belt shifter 3112 and a first cutting drive 3113. The first cutting piece 3111 is installed on the workbench 11 and is located above the second conveying member 131. The first cutting piece 3111 is connected to the first belt shifter 3112 and the first cutting drive 3113. The first belt shifter 3112 is used to drive the first cutting piece 3111 to move horizontally in a direction perpendicular to the second conveying member 131. The first cutting drive 3113 is used to drive the first cutting piece 3111 to rotate, so as to horizontally cut the floor tile 900 in a direction perpendicular to the second conveying member 131.
[0036] In one embodiment, the first cutting assembly 311 is provided with one, and the second conveying member 131 is driven by the second conveying driving member 132 to intermittently pause for a predetermined time, so that the first cutting assembly 311 completes one cutting of the floor tile 900 within the predetermined time. Specifically, after the floor tile 900 is conveyed to the bottom of the first cutting member 3111 by the second conveying member 131 and the first cutting member 3111 is aligned with the cutting line marked on the surface of the floor tile 900, the first cutting member 3111 is driven by the first belt moving member 3112 to move horizontally along the conveying direction perpendicular to the second conveying member 131, and at the same time, the first cutting member 3111 is driven to rotate by the first cutting driving member 3113, so that the floor tile 900 is cut along the cutting line; as the second conveying member 131 continues to convey, the floor tile 900 is cut by the first cutting member 3111 in sequence along the cutting line in the direction perpendicular to the second conveying member 131, so that the floor tile 900 is cut into equal parts by the first cutting member 3111.
[0037] In another embodiment, the first cutting assembly 311 is provided in plurality, and the plurality of first cutting assemblies 311 are arranged in parallel and spaced apart along the conveying direction of the second conveying member 131. Specifically, after the second conveying member 131 conveys the floor tile 900 to the bottom of the first cutting member 3111 and the plurality of first cutting members 3111 are respectively aligned with the respective cutting lines of the floor tile 900, the first cutting member 3111 is driven by the first belt moving member 3112 to move along the conveying direction perpendicular to the second conveying member 131, so that the floor tile 900 is simultaneously cut into equal parts by the plurality of first cutting members 3111. Compared with the previous embodiment, by providing the plurality of first cutting assemblies 311 to simultaneously cut along the cutting lines of the floor tile 900, the cutting efficiency of the cutting device 30 is improved.
[0038] In this embodiment, the first cutting member 3111 is implemented as a cutting blade; the first belt moving member 3112 is implemented to include a screw rod, a motor, etc.; and the first cutting driving member 3113 is implemented as a motor.
[0039] The cutting device 30 further includes a spray mechanism 33. The spray mechanism 33 includes at least one first liquid spraying member 331. The first liquid spraying member 331 is mounted on the first belt moving member 3112. The first liquid spraying member 331 faces the first cutting member 3111. In this way, the dust generated by the floor tile 900 during the cutting process by the first cutting assembly 311 is soaked by the liquid sprayed by the first liquid spraying member 331 to prevent the dust from escaping and being inhaled by the worker.
[0040] Preferably, the first cutting mechanism 31 also includes a first clamping assembly 312. The first clamping assembly 312 includes at least a pair of first clamping members 3121 and a first clamping movable member 3122. The first clamping member 3121 is connected to the first clamping movable member 3122. The two first clamping members 3121 are both slidably mounted on the workbench 11, and the two first clamping members 3121 are located on opposite sides of the second conveying member 131. The first clamping movable member 3122 is used to drive a pair of first clamping members 3121 to move toward or away from each other in a horizontal direction perpendicular to the conveying direction of the second conveying member 131. The first clamping member 3121 forms a first clamping groove 312101. The pair of first clamping grooves 312101 are both facing the second conveying member 131. The two first clamping grooves 312101 are used to accommodate the floor tiles 900. In short, when the floor tile 900 is transferred between the two first clamping members 3121 by the second conveying member 131, the two first clamping movable members 3122 are driven by the first clamping movable member 3122 to move horizontally toward each other along the conveying direction perpendicular to the second conveying member 131, so that the distance between the two first clamping movable members 3122 is reduced until the two opposite sides of the floor tile 900 are completely abutted between the two first clamping grooves 312101. The floor tile 900 is fixed by setting the first clamping assembly 312, so that the first cutting assembly 311 does not need to close the second conveying driving member 132 when cutting the floor tile 900, thereby improving the fluency and working efficiency of the non-standard size floor tile batch cutting equipment.
[0041] The conveying device 10 further includes a third conveying mechanism 14, which is installed on the workbench 11. The third conveying mechanism 14 includes a third conveying member 141 and a third conveying driving member 142. The third conveying member 141 is connected to the third conveying driving member 142. The third conveying member 141 is driven by the third conveying driving member 142 to continue conveying the floor tiles 900 toward the discharge port 1103.
[0042] The posture adjustment device 20 further includes a first rotating mechanism 22. The first rotating mechanism 22 is installed between an end of the second conveying member 131 away from the first conveying mechanism 12 and an end of the third conveying member 141. The first rotating mechanism 22 includes a first supporting member 221 and a first driving member 222. The first supporting member 221 is liftably installed on the workbench 11. The first supporting member 221 is connected to the first driving member 222.
[0043] In one embodiment, the conveying direction of the second conveying member 131 is parallel to the conveying direction of the third conveying member 141. The first driving member 222 is used to drive the first supporting member 221 to rotate, so as to drive the floor tile 900 to rotate. Specifically, after the floor tile 900 is cut by the first cutting assembly 311, the first supporting member 221 is driven to descend to the same level as the second conveying member 131, and the floor tile 900 is conveyed to the first supporting member 221 by the second conveying member 131. The first supporting member 221 is driven to rise to a level higher than the second conveying member 131, and then the first supporting member 221 is driven to rotate 90° by the first driving member 222, so that the two opposite sides of the floor tile 900 parallel to the second conveying member 131 rotate 90°. The first supporting member 221 is driven by the first driving member 222 to descend to the same level as the third conveying member 141, and the third conveying member 141 receives the floor tile 900 on the first supporting member 221. The third conveying member 141 continues to be driven by the third conveying driving member 142 to convey the floor tile 900 toward the discharge port 1103.
[0044] In another embodiment, the conveying direction of the second conveying member 131 is perpendicular to the conveying direction of the third conveying member 141. The first driving member 222 is used to drive the first supporting member 221 to move up and down. Specifically, after the floor tile 900 is cut by the first cutting assembly 311, the first supporting member 221 is driven to descend to the same level as the second conveying member 131, and the floor tile 900 is conveyed to the first supporting member 221 by the second conveying member 131. The first supporting member 221 is driven to rise to a level higher than the second conveying member 131, and the first supporting member 221 is driven by the first driving member 222 to descend to the same level as the third conveying member 141, and the third conveying member 141 receives the floor tile 900 on the first supporting member 221, and the third conveying member 141 continues to be driven by the third conveying driving member 142 to convey the floor tile 900 toward the direction of the discharge port 1103.
[0045] In one example, the first driving member 222 is implemented to include a cylinder, a rotary motor, etc.
[0046] The cutting device 30 includes at least one second cutting assembly 321. The second cutting assembly 321 includes at least one second cutting assembly 321, and the second cutting assembly 321 includes a second cutting member 3211, a second belt shifting member 3212 and a second cutting driving member 3213. The second cutting member 3211 is installed on the workbench 11 and is located above the third conveying member 141. The second cutting member 3211 is connected to the second belt shifting member 3212 and the second cutting driving member 3213. The second belt shifting member 3212 is used to drive the second cutting member 3211 to move horizontally along a direction perpendicular to the third conveying member 141. The second cutting driving member 3213 is used to drive the second cutting member 3211 to rotate, so as to horizontally cut the floor tile 900 along a direction perpendicular to the third conveying member 141.
[0047] In one embodiment, the second cutting assembly 321 is provided with one, and the third conveying member 141 is driven by the third conveying driving member 142 to intermittently pause for a predetermined time, so that the second cutting assembly 321 completes the secondary cutting of the floor tile 900 within the predetermined time. Specifically, after the floor tile 900 is conveyed to the bottom of the second cutting member 3211 by the third conveying member 141 and the second cutting member 3211 is aligned with the cutting line marked on the surface of the floor tile 900, the second cutting member 3211 is driven by the second cutting driving member 3213 to move horizontally along the conveying direction perpendicular to the third conveying member 141, and at the same time, the second cutting member 3211 is driven by the second cutting driving member 3213 to rotate, so that the floor tile 900 is cut along the cutting line; as the third conveying member 141 continues to convey, the floor tile 900 is cut by the second cutting member 3211 in sequence along the cutting line in the direction perpendicular to the third conveying member 141, so that the floor tile 900 is cut into equal parts.
[0048] In another embodiment, the second cutting assembly 321 is provided in plurality, and the plurality of second cutting assemblies 321 are arranged in parallel and spaced apart along the conveying direction of the third conveying member 141. Specifically, after the third conveying member 141 conveys the floor tile 900 to the bottom of the second cutting member 3211 and the plurality of second cutting members 3211 are respectively aligned with the respective cutting lines of the floor tile 900, the second cutting member 3211 is driven by the second belt moving member 3212 to move along the conveying direction perpendicular to the third conveying member 141, so that the floor tile 900 is simultaneously cut into equal parts by the plurality of second cutting members 3211. Compared with the previous embodiment, by providing the plurality of second cutting assemblies 321 to simultaneously cut along the cutting line of the floor tile 900, the cutting efficiency of the cutting device 30 is improved.
[0049] In this embodiment, the second cutting member 3211 is implemented as a cutting blade; the second belt moving member 3212 is implemented to include a screw rod, a motor, etc.; and the second cutting driving member 3213 is implemented as a motor.
[0050] The spray mechanism 33 includes at least one second liquid spraying member 332. The second liquid spraying member 332 is installed on the second belt moving member 3212. The second liquid spraying member 332 faces the second cutting member 3211. In this way, the dust generated by the floor tile 900 during the cutting process by the second cutting assembly 321 is soaked by the liquid sprayed by the second liquid spraying member 332 to prevent the dust from escaping and being inhaled by the workers.
[0051] Preferably, the second cutting mechanism 32 also includes a second clamping assembly 322. The second clamping assembly 322 includes at least a pair of second clamping members 3221 and a second clamping movable member 3222. The second clamping member 3221 is connected to the second clamping movable member 3222. Both the second clamping members 3221 are slidably mounted on the workbench 11, and the two second clamping members 3221 are located on opposite sides of the third conveying member 141. The second clamping movable member 3222 is used to drive a pair of second clamping members 3221 to move toward or away from each other in a horizontal direction perpendicular to the conveying direction of the third conveying member 141. The second clamping member 3221 forms a second clamping groove 322101. Both the pair of second clamping grooves 322101 face the third conveying member 141. The two second clamping grooves 322101 are used to accommodate the floor tiles 900. In short, when the floor tile 900 is transferred between the two second clamping members 3221 by the third conveying member 141, the two second clamping movable members 3222 are driven by the second clamping movable members 3222 to move horizontally toward each other along the conveying direction perpendicular to the third conveying member 141, so that the distance between the two second clamping movable members 3222 is reduced until the two opposite sides of the floor tile 900 are completely abutted between the two second clamping grooves 322101. The floor tile 900 is fixed by providing the second clamping assembly 322, so that the second cutting assembly 321 does not need to close the third conveying driving member 142 when cutting the floor tile 900, thereby improving the fluency and working efficiency of the non-standard size floor tile batch cutting equipment.
[0052] The non-standard size floor tile batch cutting equipment also includes a line drawing device 40. The line drawing device 40 includes at least one first line drawing mechanism 41. The first line drawing mechanism 41 includes a first line drawing member 411 and a first line drawing driving member 412. The first line drawing member 411 is installed on the workbench 11 and is located above the first conveying member 121. The first line drawing member 411 is connected to the first line drawing driving member 412. The first line drawing driving member 412 includes a first line drawing driving member 4121 and a second line drawing driving member 4122. The first line drawing driving member 4121 is used to drive the first line drawing member 411 to move vertically away from or close to the first conveying member 121. The second line drawing driving member 4122 is used to drive the first line drawing member 411 to move horizontally along a conveying direction perpendicular to the first conveying member 121.
[0053] In one embodiment, the first line drawing mechanism 41 is provided with one, and the first conveying member 121 is driven by the first conveying driving member 122 to intermittently pause for a predetermined time, so that the first line drawing mechanism 41 completes one line drawing on the floor tile 900 within the predetermined time. Specifically, when the floor tile 900 is conveyed to the bottom of the first line drawing member 411 by the first conveying member 121, the first line drawing member 411 is driven by the first line drawing driving member 4121 to move downward to contact the floor tile 900, and then the first line drawing member 411 is driven by the second line drawing driving member 4122 to move horizontally along the conveying direction perpendicular to the first conveying member 121 to complete one line drawing; then the first conveying member 121 continues to convey, so that the first line drawing member 411 draws a predetermined number of cutting lines parallel to the conveying direction of the first conveying member 121 on the surface of the floor tile 900. By setting the first line drawing mechanism 41, it is not necessary for workers to manually draw cutting lines on the floor tile 900, thereby improving work efficiency and cutting line accuracy.
[0054] In another embodiment, the first line drawing mechanism 41 is provided with a plurality of them. The second line drawing driving member 4122 drives the first line drawing member 411 to move horizontally along the conveying direction perpendicular to the first conveying member 121, so that the plurality of first line drawing members 411 are distributed at intervals along the conveying direction perpendicular to the first conveying member 121. Specifically, after the floor tile 900 is conveyed to the bottom of the first line drawing member 411 by the first conveying member 121, the plurality of first line drawing members 411 are driven by the first line drawing driving member 4121 to move downward in the direction close to the first conveying member 121, and the floor tile 900 is continuously conveyed by the first conveying member 121 and passes through the plurality of first line drawing members 411, and the plurality of first line drawing members 411 simultaneously draw the same interval of dividing lines on the surface of the floor tile 900. Compared with the previous embodiment, by providing a plurality of the first line drawing mechanisms 41, the line drawing efficiency of the non-standard size floor tile batch cutting equipment is further improved.
[0055] In this embodiment, the first line drawing member 411 is implemented as a paintbrush; the first belt moving member 3112 is implemented to include a cylinder and a motor; the first cutting driving member 3113 is implemented as a motor and the like.
[0056] It is understandable that the utility model may not be provided with the line drawing device 40. That is, the worker needs to manually draw a predetermined number of cutting lines on the floor tile 900 in advance according to the requirements, and then the cutting device 30 cuts the large floor tile 900 into small pieces of the same size along the drawn cutting lines. By providing the line drawing device 40, the worker does not need to draw lines manually, thereby improving the automation level of the non-standard size floor tile batch cutting equipment.
[0057] The posture adjustment device 20 further includes a second rotating mechanism 23. The second rotating mechanism 23 is installed between one end of the first conveying member 121 and one end of the second conveying member 131. The second rotating mechanism 23 includes a second supporting member 231 and a second driving member 232. The second supporting member 231 is liftably installed on the workbench 11. The second supporting member 231 is connected to the second driving member 232. The second driving member 232 is used to drive the second supporting member 231 to rotate.
[0058] Specifically, after the floor tile 900 is marked by the first marking mechanism 41, the second supporting member 231 is driven to descend to the same level as the first conveying member 121, and the floor tile 900 is conveyed to the second supporting member 231 by the first conveying member 121. The second supporting member 231 is driven to rise to a predetermined height higher than the first conveying member 121. Then, the second supporting member 231 is driven by the second driving member 232 to drive the floor tile 900 to rotate 90°, so that the cutting line of the floor tile 900 drawn by the first marking mechanism 41 and parallel to the conveying direction of the first conveying member 121 is also rotated 90°. The second supporting member 231 is driven to descend to the same level as the second conveying member 131, and the second conveying member 131 receives the floor tile 900 on the second supporting member 231. The second conveying member 131 is continuously driven by the second conveying driving member 132 to convey the floor tile 900 toward the direction of the discharge port 1103.
[0059] In one embodiment, the second driving member 232 is implemented to include a cylinder, a rotary motor, etc.
[0060] The line drawing device 40 includes at least one second line drawing mechanism 42. The second line drawing mechanism 42 includes a second line drawing member 421 and a second line drawing driving member 422. The second line drawing member 421 is installed on the workbench 11 and is located above the second conveying member 131. The second line drawing member 421 is connected to the second line drawing driving member 422. The second line drawing driving member 422 includes a third line drawing driving member 4221 and a fourth line drawing driving member 4222. The third line drawing driving member 4221 is used to drive the second line drawing member 421 to move vertically away from or close to the second conveying member 131. The fourth line drawing driving member 4222 is used to drive the second line drawing member 421 to move horizontally along a conveying direction perpendicular to the second conveying member 131.
[0061] In one embodiment, the second line drawing mechanism 42 is provided with one, and the second conveying member 131 is driven by the second conveying driving member 132 to intermittently pause for a predetermined time, so that the second line drawing mechanism 42 can draw lines on the floor tile 900 within the predetermined time. Specifically, when the floor tile 900 is conveyed to the bottom of the second line drawing member 421 by the second conveying member 131, the second line drawing member 421 is driven by the third line drawing driving member 4221 to move downward to contact the floor tile 900, and then the second line drawing member 421 is driven by the fourth line drawing driving member 4222 to reciprocate horizontally along the conveying direction perpendicular to the second conveying member 131. As the second conveying member 131 continues to convey, the second line drawing member 421 draws a predetermined number of cutting lines parallel to the conveying direction of the second conveying member 131 on the surface of the floor tile 900. By setting the second line drawing mechanism 42, it is not necessary for workers to manually draw cutting lines on the floor tile 900, thereby improving work efficiency and the accuracy of cutting lines.
[0062] In another embodiment, the second line drawing mechanism 42 is provided with a plurality of them. The fourth line drawing driving member 4222 drives the second line drawing member 421 to move horizontally along the conveying direction perpendicular to the second conveying member 131, so that the plurality of second line drawing members 421 are distributed at intervals along the conveying direction perpendicular to the second conveying member 131. Specifically, after the floor tile 900 is conveyed to the bottom of the second line drawing member 421 by the second conveying member 131, the plurality of second line drawing members 421 are driven by the third line drawing driving member 4221 to move downward in the direction close to the second conveying member 131, and the floor tile 900 is continuously conveyed by the second conveying member 131 and passes through the plurality of second line drawing members 421, and the plurality of second line drawing members 421 simultaneously draw the same interval dividing lines on the surface of the floor tile 900. Compared with the previous embodiment, by providing a plurality of the second line drawing mechanisms 42, the line drawing efficiency of the non-standard size floor tile batch cutting equipment is further improved.
[0063] In this embodiment, the second line drawing member 421 is implemented as a brush; the second line drawing driving member 422 is implemented to include a cylinder, a motor, a screw rod, etc.
[0064] Preferably, the line drawing device 40 further includes a calibration mechanism 43. The calibration mechanism 43 includes at least one light emitting assembly 431. The light emitting assembly 431 includes a first light emitting member 4311 and a second light emitting member 4312. The first light emitting member 4311 and the second light emitting member 4312 are installed on the same side of the workbench 11. The light emitted by the first light emitting member 4311 and the second light emitting member 4312 is parallel to the conveying direction of the first conveying member 121. In simple terms, when the floor tile 900 is transported by the first conveying member 121, the floor tile 900 is close to one end of the first light-emitting member 4311 to completely block the light emitted by the first light-emitting member 4311, and has no intersection with the light emitted by the second light-emitting member 4312. Then, the floor tile 900, after being aligned by the alignment mechanism 21, is conveyed by the first conveying member 121 toward the direction of the discharge port 1103 with its two opposite sides parallel to the conveying direction of the first conveying member 121, so as to ensure that the cutting line drawn by the first drawing mechanism 41 on the floor tile 900 can divide the floor tile 900 into equal parts.
[0065] In this embodiment, the light emitting component 431 is implemented as a laser.
[0066] More preferably, the calibration mechanism 43 further includes an alarm member 432, and the alarm member 432 is installed on the workbench 11. The alarm member 432 and the light emitting component 431 are connected via a controller, and the controller can convert the optical signal emitted by the light emitting component 431 into an electrical signal and send it to the alarm member 432. In this way, after the two opposite sides of the floor tile 900 intersect with the light emitted by the second light emitting component 4312, when the floor tile 900 deviates from the conveying direction of the first conveying member 121, the alarm member 432 sends out a warning signal, such as sound, light, etc., to prompt the worker to manually straighten the tilted floor tile 900.
[0067] In one example, the alarm element 432 is implemented as a buzzer or a warning light.
[0068] It should be understood by those skilled in the art that the embodiments of the present invention described above and shown in the accompanying drawings are only examples and do not limit the present invention. The advantages of the present invention have been fully and effectively realized. The functions and structural principles of the present invention have been demonstrated and explained in the embodiments, and the embodiments of the present invention may be deformed or modified in any way without departing from the principles.
Claims
1. Non-standard size floor tile batch cutting equipment, the non-standard size floor tile batch cutting equipment is used to cut large floor tiles into small floor tiles of equal size, characterized in that: The non-standard size floor tile batch cutting equipment includes: A conveying device, the conveying device includes a workbench, the workbench has a conveying channel, a loading port connected to the conveying channel, and a unloading port connected to the conveying channel, the conveying device includes a second conveying mechanism and a third conveying mechanism, the second conveying mechanism and the third conveying mechanism are both installed on the workbench, the second conveying mechanism includes a second conveying member and a second conveying driving member, the second conveying member is connected to the second conveying driving member, the third conveying mechanism includes a third conveying member and a third conveying driving member, the third conveying member is connected to the third conveying driving member, and one end of the second conveying member is connected to one end of the third conveying member; A cutting device, the cutting device includes a first cutting mechanism and a second cutting mechanism, the first cutting mechanism includes a first cutting assembly, the first cutting assembly includes a first cutting piece, a first belt shifter and a first cutting drive, the first cutting piece is installed on the workbench and is located above the second conveying member, the first cutting piece is connected to the first belt shifter and the first cutting drive, the first belt shifter is used to drive the first cutting piece to move horizontally along a direction perpendicular to the second conveying member, the first cutting drive is used to drive the first cutting piece to rotate and cut the floor tiles along a direction perpendicular to the second conveying member, the second cutting mechanism and the second cutting assembly, the second cutting assembly includes a second cutting piece, a second belt shifter and a second cutting drive, the second cutting piece is installed on the workbench and is located above the third conveying member, the second cutting piece is connected to the second belt shifter and the second cutting drive, the second belt shifter is used to drive the second cutting piece to move horizontally along a direction perpendicular to the third conveying member, the second cutting drive is used to drive the second cutting piece to rotate and cut the floor tiles along a conveying direction perpendicular to the third conveying member.
2. The non-standard size floor tile batch cutting equipment according to claim 1 is characterized in that: The first cutting mechanism also includes a first clamping assembly, which includes at least a pair of first clamping members and a first clamping movable member, the first clamping member is connected to the first clamping movable member, the two first clamping members are slidably mounted on the workbench, and the two first clamping members are located on opposite sides of the second conveying member and below the first cutting member, and the first clamping movable member is used to drive a pair of first clamping members to move horizontally toward or away from each other.
3. The non-standard size floor tile batch cutting equipment according to claim 2 is characterized in that: The second cutting mechanism also includes a second clamping assembly, which includes at least a pair of second clamping members and a second clamping movable member, the second clamping member is connected to the second clamping movable member, the two second clamping members are slidably mounted on the workbench, and the two second clamping members are located on opposite sides of the third conveying member and below the second cutting member.
4. The non-standard size floor tile batch cutting equipment according to claim 1 is characterized in that: The non-standard size floor tile batch cutting equipment includes a posture adjustment device, the posture adjustment device includes a first rotating mechanism, the first rotating mechanism is installed between one end of the second conveying member and one end of the third conveying member, the first rotating mechanism includes a first supporting member and a first driving member, the first supporting member is installed on the workbench in a liftable manner, the first supporting member is connected to the first driving member, and the first driving member is used to drive the first supporting member to rotate and drive the floor tile to rotate 90°.
5. The non-standard size floor tile batch cutting equipment according to claim 4 is characterized in that: The conveying device also includes a first conveying mechanism, which is installed on the workbench. The first conveying mechanism includes a first conveying member and a first conveying driving member. The first conveying member is connected to the first conveying driving member. The first conveying member is driven by the first conveying driving member to convey the floor tiles from the loading port to the unloading port.
6. The non-standard size floor tile batch cutting equipment according to claim 5 is characterized in that: The floor tile cutting device also includes a line drawing device, which includes a first line drawing mechanism, which includes a first line drawing member and a first line drawing driving component, the first line drawing member is installed on the workbench and is located above the first conveying member, the first line drawing member is connected to the first line drawing driving component, the first line drawing driving component includes a first line drawing driving component and a second line drawing driving component, the first line drawing driving component is used to drive the first line drawing member to move vertically away from or close to the first conveying member, and the second line drawing driving component is used to drive the first line drawing member to move horizontally along a conveying direction perpendicular to the first conveying member.
7. The non-standard size floor tile batch cutting equipment according to claim 6 is characterized in that: The line drawing device includes a second line drawing mechanism, the second line drawing mechanism includes a second line drawing member and a second line drawing driving component, the second line drawing member is installed on the workbench and is located above the second conveying member, the second line drawing member is connected to the second line drawing driving component, the second line drawing driving component includes a third line drawing driving component and a fourth line drawing driving component, the third line drawing driving component is used to drive the second line drawing member to move vertically away from or close to the second conveying member, and the fourth line drawing driving component is used to drive the second line drawing member to move horizontally along a conveying direction perpendicular to the second conveying member.
8. The non-standard size floor tile batch cutting equipment according to claim 7 is characterized in that: The marking device includes a calibration mechanism, which includes a light-emitting component and an alarm component. The light-emitting component includes a first light-emitting component and a second light-emitting component. The first light-emitting component and the second light-emitting component are installed on the same side of the workbench. The light emitted by the first light-emitting component and the second light-emitting component is parallel to the conveying direction of the first conveying component. The alarm component is installed on the workbench. The alarm component and the light-emitting component are connected through a controller. The controller can convert the optical signal emitted by the light-emitting component into an electrical signal and send it to the alarm component.
9. The non-standard size floor tile batch cutting equipment according to claim 5, characterized in that: The posture adjustment device also includes a second rotating mechanism, which is installed between one end of the first conveying member and one end of the second conveying member. The second rotating mechanism includes a second supporting member and a second driving member. The second supporting member is installed on the workbench in a liftable manner. The second supporting member is connected to the second driving member, and the second driving member is used to drive the second supporting member to rotate.
10. The non-standard size floor tile batch cutting equipment according to claim 3, characterized in that: The first clamping member forms a first clamping groove, a pair of the first clamping grooves face the second conveying member, and the space between the two first clamping grooves is used to accommodate the floor tiles. The second clamping member forms a second clamping groove, a pair of the second clamping grooves face the third conveying member, and the space between the two second clamping grooves is used to accommodate the floor tiles.