Double-piece vacuum machine for automobile plastic production

By setting up vacuum plate grooves and top pressure heating plates in a vacuum machine for automotive plastic production, vacuum forming of double-sided plastic is achieved, which solves the problem that traditional hot press forming machines can only deal with one piece of plastic, and improves production efficiency and quality.

CN222844746UActive Publication Date: 2025-05-09常州市华鑫塑胶制品有限公司
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Patent Information

Application Number
CN202421575084.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-05
Publication Date
2025-05-09
Estimated Expiration
2034-07-05

AI Technical Summary

Technical Problem

Traditional hot pressing molding machines can only mold one piece of plastic parts, and cannot effectively handle the processing and production of double-sided plastic, resulting in a decrease in production efficiency and quality.

Method used

A double-sheet vacuum machine for automotive plastic production was designed. By setting a vacuum plate groove and a top-pressure heating plate inside the frame, the negative pressure extraction and heating molding of the two plastic sheets is realized, so that the two plastic sheets are formed integrally.

Benefits of technology

It improves the production efficiency and quality of the vacuum machine, can effectively handle the processing and production of double-sided plastics, and meets the needs of automotive plastic production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a double-piece vacuum machine for automobile plastic production, and relates to the technical field of double-piece vacuum forming. A negative pressure vacuum assembly is fixedly mounted at the top of the frame body; the negative pressure vacuum assembly comprises a plurality of oil cylinders; a steel pipe of the oil cylinder penetrates through the top of the frame body and is fixedly installed on the vacuumizing plate groove, and a second negative pressure pipe is fixedly installed on the vacuumizing plate groove. A jacking forming assembly is arranged at the bottom of the inner side of the frame body; the top pressing forming assembly comprises a top pressing heating plate; the bottom of the top pressure heating plate is fixedly mounted with the top rod, and a first negative pressure pipe is fixedly mounted at the bottom of the top pressure heating plate; in the using process, when the plastic sheets are conveyed to the position between the jacking and pressing heating plate and the vacuumizing plate groove, the jacking and pressing heating plate is jacked upwards through the jacking rod, meanwhile, the vacuumizing plate groove is driven by the oil cylinder to move downwards and make contact with the two plastic sheets correspondingly, and when the vacuumizing plate groove makes contact with the plastic sheets, negative pressure pumping is conducted through the second negative pressure pipe; and vacuum forming of the plastic sheet on the upper layer is realized.
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Description

Technical Field

[0001] The utility model specifically relates to the technical field of double-sheet vacuum forming, in particular to a double-sheet vacuum machine for automobile plastic production. Background Art

[0002] The plastics used in automobiles are formed by hot pressing extraction, but the traditional hot pressing molding machines can only realize the molding of one piece of plastic parts during processing and production, which greatly reduces the production efficiency of the equipment during production.

[0003] After searching, Chinese patent application number CN201020557283.7 discloses a vacuum rubber pad forming device for automobiles; it includes a clamping mechanism, a heating furnace, a vacuum mechanism and a cooling mechanism, a heating furnace and a mold are respectively provided on both sides of the sheet and the plastic sheet is placed on the surface of the blister mold; the outside of the mold is connected to a vacuum mechanism and the heated and softened plastic is pulled down and covered on the mold by vacuuming the mold;

[0004] The structure in the above patent, when vacuum forming, moves the mold upward to make the plastic sheet contact with the sheet upward, and then heats the plastic sheet through the heating furnace to make the plastic sheet vacuum formed. In this way, only one piece of plastic sheet can be effectively processed during the processing. When the car uses double-sided plastic, the structure in the above patent cannot be effectively processed and produced, so it cannot effectively meet the needs.

[0005] In view of the above situation, we provide a double-sheet vacuum machine for automobile plastic production. In this device, a vacuum plate groove is arranged inside the frame. During processing and production, the vacuum plate groove is used to effectively extract negative pressure from the plastic sheet to achieve the fitting of the plastic sheet with the inside of the groove. A top pressure heating plate is also arranged below the vacuum plate groove. During processing and production, the two plastic sheets are pushed upward by the top pressure heating plate to enable the upper plastic sheet to enter the vacuum groove, thereby achieving effective vacuum extraction and compression molding of one plastic sheet. During processing, the two plastic sheets are effectively heated by the top pressure heating plate to achieve integrated molding of the two plastic sheets, thereby greatly improving the production efficiency and quality of the vacuum machine. Utility Model Content

[0006] The purpose of the utility model is to provide a double-sheet vacuum machine for automobile plastic production. In the device, the upper plastic sheet is effectively vacuumed, pressed, heated and formed by vacuum plate grooves, and the bottom plastic sheet is effectively heated by top-pressing heating plates. In the process of top-pressing, the two plastic sheets are in contact, and the two plastic sheets are arranged as one piece by heating; so as to solve the problems of the above-mentioned background technology.

[0007] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0008] A double-chip vacuum machine for automobile plastic production, comprising a frame; a negative pressure vacuum assembly is fixedly installed on the top of the frame; the negative pressure vacuum assembly comprises a plurality of oil cylinders; a steel pipe of the oil cylinder passes through the top of the frame and is fixedly installed on a vacuum plate groove; the bottom of the vacuum plate groove is arranged in a groove shape; a second negative pressure pipe is fixedly installed on the vacuum plate groove

[0009] As a further technical solution of the utility model, a top pressure forming assembly is arranged at the bottom inner side of the frame; the top pressure forming assembly includes a top pressure heating plate; the bottom of the top pressure heating plate is fixedly installed with a top rod, and the top rod is installed with the oil cylinder; a first negative pressure pipe is fixedly installed with the bottom of the top pressure heating plate.

[0010] As a further technical solution of the utility model, a cutting assembly is fixedly installed at one end of the frame; the cutting assembly includes a mounting frame; the mounting frame is welded and fixed to the frame; an electric push cylinder is fixedly installed on the mounting frame; the push rod of the electric push cylinder passes through the mounting frame and is fixedly installed on the tool holder; two symmetrical guide rods are arranged between the tool holder and the mounting frame.

[0011] As a further technical solution of the utility model, a cutter is detachably mounted on the bottom of the cutter holder; a carrier plate is provided at the bottom of the cutter; and both ends of the carrier plate are fixedly mounted to the mounting frame via connecting rods.

[0012] As a further technical solution of the utility model, a conveying frame is arranged below one end of the frame body where the cutting assembly is arranged; the conveying frame is arranged in an inclined manner.

[0013] As a further technical solution of the utility model, one end of the conveying frame extends to the inside of the frame body and is parallel to the position of the top pressure heating plate and the vacuum plate groove when they are matched.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] The utility model, when in use, two plastic sheets are transported separately, and when they are transported to the middle of the top pressure heating plate and the vacuum plate groove, the movement is stopped, the top pressure heating plate is pushed up by the push rod, and at the same time, the vacuum plate groove moves downward under the drive of the oil cylinder, and contacts with the two plastic sheets respectively. When the vacuum plate groove contacts the plastic sheet, negative pressure is pumped through the second negative pressure pipe to realize vacuum forming of the upper plastic sheet;

[0016] In the utility model, after the top pressure heating plate contacts the plastic sheet below, it continues to push upward, and negative pressure is drawn through the first negative pressure pipe to achieve the plastic sheet below being fitted with the top pressure heating plate. In the process of pushing upward, the top pressure heating plate effectively heats the two plastic sheets at the same time, and effectively bonds the middle contact positions of the two plastic sheets from top to bottom, so that the two plastic sheets are arranged in one piece.

[0017] According to the utility model, after molding is completed, the plastic is transferred to one end of the frame body where the cutting assembly is installed, and the knife holder is driven downward by the electric push cylinder installed on the mounting frame to achieve contact between the cutter and the carrier plate, thereby effectively cutting the plastic. The cut plastic falls on the conveying frame, and the plastic is transferred to the next process. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.

[0019] Figure 2 This utility model Figure 1 Another perspective structural diagram of .

[0020] Figure 3 This utility model Figure 1 Side view of.

[0021] Figure 4 This utility model Figure 1 main view.

[0022] Figure 5 This utility model Figure 4 Bottom view of the bottom structure.

[0023] In the figure: 1-frame, 2-top pressure forming assembly, 20-top pressure heating plate, 21-top rod, 22-first negative pressure pipe, 3-negative pressure vacuum assembly, 30-oil cylinder, 31-vacuum plate groove, 32-hydraulic station, 33-second negative pressure pipe, 4-cutting assembly, 40-mounting frame, 41-electric push cylinder, 42-guide rod, 43-knife holder, 44-carrier plate, 45-connecting rod, 46-cutter, 5-conveying frame. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figure 1-5In the embodiment of the utility model, a double-piece vacuum machine for automobile plastic production includes a frame 1; a negative pressure vacuum assembly 3 is fixedly installed on the top of the frame 1; the negative pressure vacuum assembly 3 includes a plurality of oil cylinders 30; the steel pipe of the oil cylinder 30 passes through the top of the frame 1 and is fixedly installed on the vacuum plate groove 31, the bottom of the vacuum plate groove 31 is arranged in a groove shape, and a second negative pressure pipe 33 is fixedly installed on the vacuum plate groove 31

[0026] A top pressure forming assembly 2 is arranged at the inner bottom of the frame 1; the top pressure forming assembly 2 includes a top pressure heating plate 20; the bottom of the top pressure heating plate 20 is fixedly installed with a top rod 21, and the top rod 21 is installed with the oil cylinder; the bottom of the top pressure heating plate 20 is fixedly installed with a first negative pressure pipe 22.

[0027] To be more specific, a cutting assembly 4 is fixedly installed at one end of the frame 1; the cutting assembly 4 includes a mounting frame 40; the mounting frame 40 is welded and fixed to the frame 1; an electric push cylinder 41 is fixedly installed on the mounting frame 40; the push rod of the electric push cylinder 41 passes through the mounting frame 40 and is fixedly installed on the tool holder 43; two symmetrical guide rods 42 are arranged between the tool holder 43 and the mounting frame 40.

[0028] By adopting the above technical solution, when in use, the two plastic sheets are transported separately. When they are transported to the middle of the top pressure heating plate 20 and the vacuum plate groove 31, they stop moving, the top pressure heating plate 20 is pushed up by the push rod 21, and the vacuum plate groove 31 moves downward under the drive of the oil cylinder 30, and contacts with the two plastic sheets respectively. When the vacuum plate groove 31 contacts the plastic sheet, negative pressure is pumped through the second negative pressure pipe 33 to realize vacuum forming of the upper plastic sheet;

[0029] A cutter 46 is detachably mounted on the bottom of the cutter holder 43 ; a carrier plate 44 is provided at the bottom of the cutter 46 ; both ends of the carrier plate 44 are fixedly mounted to the mounting frame 40 via connecting rods 45 .

[0030] In this embodiment, a conveying frame 5 is disposed below the end of the frame body 1 where the cutting assembly 4 is disposed; the conveying frame 5 is disposed in an inclined manner.

[0031] By adopting the above technical solution, the top pressure heating plate 20 continues to push up after contacting the plastic sheet below, and negative pressure is drawn through the first negative pressure tube 22 to achieve the plastic sheet below being fitted with the top pressure heating plate 20. In the process of pushing up, the two plastic sheets are effectively heated at the same time by the top pressure heating plate 20, and the middle contact positions of the two plastic sheets are effectively bonded from top to bottom, so that the two plastic sheets are arranged as one.

[0032] In this embodiment, one end of the conveying frame 5 extends to the inside of the frame body 1 and is parallel to the position of the top pressure heating plate 20 and the vacuum plate groove 31 when they are matched.

[0033] By adopting the above technical solution, after the molding is completed, the plastic is transferred to one end of the frame 1 where the cutting assembly 4 is installed, and the electric push cylinder 41 installed on the mounting frame 40 drives the knife holder 43 to move downward, so that the contact between the cutter 46 and the carrier plate 44 is achieved, and the plastic is effectively cut off. The cut plastic falls on the conveying frame 5, and the plastic is transferred to the next process.

[0034] The working principle of the utility model is as follows: when in use, two plastic sheets are transported separately, and when they are transported to the middle of the top pressure heating plate 20 and the vacuum plate groove 31, they stop moving, the top pressure heating plate 20 is pushed up by the push rod 21, and at the same time, the vacuum plate groove 31 moves downward under the drive of the oil cylinder 30, and contacts with the two plastic sheets respectively. When the vacuum plate groove 31 contacts the plastic sheet, negative pressure is pumped through the second negative pressure pipe 33 to realize vacuum forming of the upper plastic sheet;

[0035] After the top pressure heating plate 20 contacts the plastic sheet below, it continues to push upward, and negative pressure is drawn through the first negative pressure pipe 22 to achieve the plastic sheet below being attached to the top pressure heating plate 20. During the pushing process, the top pressure heating plate 20 effectively heats the two plastic sheets at the same time, and effectively bonds the middle contact positions of the two plastic sheets from top to bottom, so that the two plastic sheets are arranged in one piece;

[0036] After molding is completed, the plastic is transferred to one end of the frame 1 where the cutting assembly 4 is installed. The electric push cylinder 41 installed on the mounting frame 40 drives the knife holder 43 to move downward, thereby achieving contact between the cutter 46 and the carrier plate 44, thereby effectively cutting the plastic. The cut plastic falls onto the conveying frame 5, thereby transferring the plastic to the next process.

[0037] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0038] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A double-plate vacuum machine for automobile plastic production, characterized in that: The invention comprises a frame (1); a negative pressure vacuum assembly (3) is fixedly installed on the top of the frame (1); the negative pressure vacuum assembly (3) comprises a plurality of oil cylinders (30); a steel pipe of the oil cylinder (30) passes through the top of the frame (1) and is fixedly installed on a vacuum plate groove (31); the bottom of the vacuum plate groove (31) is arranged in a groove shape; a second negative pressure pipe (33) is fixedly installed on the vacuum plate groove (31) A top pressure forming assembly (2) is arranged at the bottom inner side of the frame (1); the top pressure forming assembly (2) comprises a top pressure heating plate (20); the bottom of the top pressure heating plate (20) is fixedly mounted with a top rod (21), and the top rod (21) is mounted with a cylinder; a first negative pressure pipe (22) is fixedly mounted at the bottom of the top pressure heating plate (20).

2. A double-chip vacuum machine for automobile plastic production according to claim 1, characterized in that: A cutting assembly (4) is fixedly mounted on one end of the frame (1); the cutting assembly (4) comprises a mounting frame (40); the mounting frame (40) is fixedly welded to the frame (1); an electric push cylinder (41) is fixedly mounted on the mounting frame (40); a push rod of the electric push cylinder (41) passes through the mounting frame (40) and is fixedly mounted on the tool holder (43); two symmetrical guide rods (42) are arranged between the tool holder (43) and the mounting frame (40).

3. A double-chip vacuum machine for automobile plastic production according to claim 2, characterized in that: A cutter (46) is detachably mounted on the bottom of the cutter holder (43); a carrier plate (44) is provided in cooperation with the bottom of the cutter (46); and both ends of the carrier plate (44) are fixedly mounted to the mounting frame (40) via connecting rods (45).

4. A double-chip vacuum machine for automobile plastic production according to claim 3, characterized in that: The frame body (1) is provided with a conveying frame (5) below one end where the cutting assembly (4) is provided; the conveying frame (5) is arranged in an inclined manner.

5. A double-chip vacuum machine for automobile plastic production according to claim 4, characterized in that: One end of the conveying frame (5) extends into the interior of the frame body (1) and is parallel to the position of the top pressure heating plate (20) and the vacuum plate groove (31) when they are in cooperation.

Citation Information

Patent Citations

  • Vacuum forming device for automobile rubber pad

    CN201895415U