Concrete processing device
By designing a concrete processing device including a flat structure, a vibrator and a wooled component, the problem of low construction efficiency of setting concrete bottom plates in the tunnel in the prior art is solved, and the construction process is simplified and the operation efficiency is improved.
Patent Information
- Application Number
- CN202420428666.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-05
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-03-05
AI Technical Summary
When setting up concrete base plates in the tunnel, the existing technology has complex construction technology, cumbersome procedures, high labor intensity for staff, and low operating efficiency.
A concrete processing device is designed, including a flat structure, a vibrator and a wool assembly. The vibrating structure drives the vibrator to flatten the concrete by vibrating the compaction and flattening, and the woven components move on the concrete surface through the chain for woven processing, simplifying the construction process.
The device can complete concrete scaling, flattening and woven in integrated operation, simplifying construction procedures, reducing the labor intensity of staff, and improving operating efficiency.
Smart Images

Figure CN222848220U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of concrete processing devices, in particular to a concrete processing device. Background Art
[0002] At present, in the process of coal mining, in order to ensure the smooth flow of underground tunnels in coal mines, concrete bottom plates are usually set in the tunnels.
[0003] Among them, in the prior art, when constructing the concrete bottom plate in the tunnel, the concrete is first vibrated and compacted using a vibrating rod, and then the concrete surface is flattened using a roller, followed by plastering and roughening. Plastering can improve the flatness of the concrete surface. When the bottom surface of the tunnel has a large inclination angle, roughening can increase the anti-slip performance of the concrete bottom plate, making it easier for equipment and workers to pass through. With such a setting, the workers have to perform vibration, flattening and roughening work in sequence, which has a complex construction process and a cumbersome procedure. In addition, the workers have a high labor intensity and low operating efficiency. Utility Model Content
[0004] The utility model provides a concrete processing device to solve the problem of low efficiency when a concrete bottom plate is arranged in a tunnel in the prior art.
[0005] The utility model provides a concrete processing device, which comprises: a vibrating structure, the bottom surface of which is a plane structure; a vibrator, which is arranged on the vibrating structure, and the vibrator cooperates with the vibrating structure to compact and flatten concrete; a roughening component, which comprises a connecting structure and the roughening structure, the connecting structure is movably connected to the vibrating structure, the roughening structure is arranged on the connecting structure, the vibrating structure drives the roughening component to move, and the roughening component is used to contact with concrete to roughen the concrete after being compacted and flattened.
[0006] Furthermore, the roughening structure includes: a support plate, which is arranged on the connecting structure; a chain, which is rotatably mounted on the support plate, the axis of the chain is horizontally arranged, and the chain is moved in the concrete to perform the roughening treatment; a driving member, which is connected to the chain driving to drive the chain to rotate.
[0007] Furthermore, scraper wheels are provided on both sides of the support plate, and the chain is movably provided on the scraper wheel, and the scraper wheel can remove concrete on the chain.
[0008] Furthermore, the top surface and / or the bottom surface of the support plate is provided with a groove, the groove is provided along the extension direction of the support plate, and the chain is provided in the groove to limit the chain.
[0009] Furthermore, the connecting structure includes two connecting frames and two universal connecting rods, and the two connecting frames and the two universal connecting rods are arranged in a one-to-one correspondence. The two connecting frames are respectively arranged at both ends of the roughening structure, one end of the universal connecting rod is connected to the vibrating structure, and the other end of the universal connecting rod is connected to the corresponding connecting frame.
[0010] Furthermore, the concrete processing device also includes a connecting pipe, one end of which is connected to the vibrator, and the other end of the connecting pipe is used to be connected to a compressed air system, and the vibrator is driven to vibrate by the compressed air system.
[0011] Furthermore, the vibrating structure includes: a vibrating plate, the bottom surface of which is a planar structure and is used to abut against concrete; a conductive frame, which is arranged on the vibrating plate, and the vibrator is arranged on the conductive frame, and the conductive frame is used to transmit the vibration of the vibrator to the vibrating plate.
[0012] Furthermore, the vibration leveling structure includes a plurality of conduction frames, and the plurality of conduction frames are detachably connected along the extension direction of the vibration plate.
[0013] Furthermore, a connecting plate is provided on the conducting frame, and the connecting plate is used to be connected to the pulling device.
[0014] Furthermore, an operating frame is arranged on the conducting frame, and the operating frame is arranged on a side of the conducting frame away from the roughening assembly.
[0015] By applying the technical solution of the utility model, a vibrator is arranged on the leveling structure, the vibrator can compact the concrete, the leveling structure can flatten the concrete, the roughening assembly is connected to the leveling structure, and the roughening structure can roughen the compacted and flattened concrete. With such arrangement, during the construction process, the staff only needs to drive the leveling structure to move to realize the compaction, flattening and roughening of the concrete, which is convenient for the staff to operate, simplifies the construction procedure, reduces the labor intensity of the staff, and improves the work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The drawings constituting part of the present application are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:
[0017] Figure 1 The schematic diagram of the structure of the vibration leveling structure provided by the utility model and the vibrator in cooperation is shown;
[0018] Figure 2 The schematic diagram of the structure of the napping assembly provided by the utility model is shown;
[0019] Figure 3 Shows Figure 2 A partial enlarged view of point A in the middle.
[0020] The above drawings include the following reference numerals:
[0021] 10. Vibration leveling structure; 11. Vibration plate; 12. Conducting frame; 13. Connecting plate; 14. Connecting cross bar;
[0022] 20. Vibrator;
[0023] 30. roughening assembly; 31. connecting structure; 311. connecting frame; 312. universal connecting rod; 32. roughening structure; 321. supporting plate; 322. chain; 323. driving member; 324. mud scraper wheel;
[0024] 41. Connecting pipe; 42. Operating frame. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. The following description of at least one exemplary embodiment is actually only illustrative and is by no means a limitation on the utility model and its application or use. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0026] like Figures 1 to 3 As shown, an embodiment of the utility model provides a concrete processing device, which includes a vibrating structure 10, a vibrator 20 and a roughening assembly 30. The bottom surface of the vibrating structure 10 is a planar structure. The vibrator 20 is arranged on the vibrating structure 10, and the vibrator 20 cooperates with the vibrating structure 10 to compact and flatten the concrete. The roughening assembly 30 includes a connecting structure 31 and a roughening structure 32, the connecting structure 31 is movably connected to the vibrating structure 10, the roughening structure 32 is arranged on the connecting structure 31, the vibrating structure 10 drives the roughening assembly 30 to move, and the roughening assembly 30 is used to contact with the concrete to roughen the concrete after being compacted and flattened.
[0027] By applying the technical solution of the present application, a vibrator 20 is provided on the vibrating structure 10, the vibrator 20 can vibrate the concrete, the vibrating structure 10 can flatten the concrete, the roughening assembly 30 is connected to the vibrating structure 10, and the roughening structure 32 can roughen the concrete after being vibrated and flattened. With such a configuration, during the construction process, the staff only needs to drive the vibrating structure 10 to move to realize the vibration, flattening and roughening of the concrete, which is convenient for the staff to operate. The concrete processing device can replace the vibrating rod and the roller at the same time, and the staff does not need to perform surface plastering, which simplifies the construction procedure, reduces the labor intensity of the staff, and improves the work efficiency.
[0028] Moreover, in the prior art, the use of a vibrating rod to vibrate concrete is greatly affected by human factors, and the vibration time and the vibration interval of the vibrating rod are difficult to unify. If the vibration on site is uneven, the concrete bottom plate surface will be uneven due to different collapse degrees after the concrete is finally formed. However, in the present application, a vibrator 20 and a vibrating structure 10 are used to vibrate and flatten the concrete. The vibrator 20 can ensure that the concrete is fully and evenly vibrated, thereby ensuring the quality of the concrete bottom plate construction. At the same time, after the vibrating structure 10 is pulled, the overall flatness of the concrete surface is high, thereby ensuring that the surface of the concrete bottom plate is flat, which is convenient for workers and equipment to pass through.
[0029] At the same time, since the staff pulls the vibrating structure 10 forward while vibrating, the resistance is small, which is convenient for the staff to drag and reduces the work intensity of the staff. In the present application, the connecting structure 31 is detachably connected to the vibrating structure 10. When the bottom surface inclination angle of the tunnel is small and it is not necessary to increase the anti-slip performance of the concrete bottom plate, the roughening component 30 can be removed, and the concrete only needs to be vibrated and flattened.
[0030] like Figure 2 and Figure 3 As shown, the roughening structure 32 includes a support plate 321, a chain 322 and a driving member 323. The support plate 321 is arranged on the connecting structure 31. The chain 322 is rotatably mounted on the support plate 321, and the axis of the chain 322 is arranged horizontally, and the chain 322 is moved in the concrete to perform the roughening treatment. The driving member 323 is drivingly connected to the chain 322 to drive the chain 322 to rotate. Among them, during the rotation of the chain 322, the bottom of the chain 322 can contact the concrete, but due to the support of the connecting structure 31, the bottom of the chain 322 will not be completely sunken into the concrete. In this way, the chain 322 will leave a plurality of small pits on the surface of the concrete during the rotation, thereby increasing the friction coefficient of the surface of the concrete bottom plate, and then improving the anti-skid performance of the concrete bottom plate. In addition, the above structure is easy to operate and simple in structure.
[0031] Specifically, in the present application, the driving member 323 is a pneumatic motor, and the compressed air system in the coal mine can provide power for the driving member 323. In this way, there is no need to set up an additional power source, reduce the use of components, and facilitate the driving member 323 to work.
[0032] Furthermore, scraper wheels 324 are provided on both sides of the support plate 321, and the chain 322 is movably provided on the scraper wheels 324, and the scraper wheels 324 can remove concrete on the chain 322. Since the chain 322 drives the concrete to rotate together during the rotation process, such a configuration can remove the concrete on the chain 322, prevent the concrete from contaminating the driving member 323, and prevent the concrete from interfering with the rotation of the chain 322, thereby ensuring the normal rotation of the chain 322.
[0033] The top surface and / or bottom surface of the support plate 321 is provided with a groove, which is provided along the extension direction of the support plate 321, and the chain 322 is provided in the groove to limit the chain 322. Such a configuration can ensure the normal rotation of the chain 322 and prevent the chain 322 from falling off the driving member 323 or the support plate 321. Optionally, the groove can also be provided on the side of the support plate 321, in which case the groove extends in the vertical direction to limit the chain 322.
[0034] The connection structure 31 includes two connection frames 311 and two universal connection rods 312, which are arranged one by one. The two connection frames 311 are arranged at both ends of the roughening structure 32, one end of the universal connection rod 312 is connected to the vibrating structure 10, and the other end of the universal connection rod 312 is connected to the corresponding connection frame 311. With such arrangement, the connection structure 31 is simple in structure and can ensure the stability of the roughening structure 32 arranged on the connection structure 31. In addition, with the universal connection rod 312, the connection frame 311 can be rotated according to demand, thereby ensuring that the chain 322 is always in contact with the concrete.
[0035] Specifically, in the present application, the connecting frame 311 is a trapezoidal structure, and such a configuration can ensure the stability of the connecting frame 311 .
[0036] Furthermore, the concrete processing device further includes a connecting pipe 41, one end of which is connected to the vibrator 20, and the other end of which is used to be connected to the compressed air system, and the vibrator 20 is driven to vibrate by the compressed air system. In this way, the compressed air system in the coal mine can provide power for the driving member 323. In this way, there is no need to set up an additional power source, reduce the use of components, and facilitate driving the vibrator 20 to work.
[0037] The vibration leveling structure 10 includes a vibration plate 11 and a conduction frame 12. The bottom surface of the vibration plate 11 is a planar structure, and the bottom surface of the vibration plate 11 is used to abut against concrete. The conduction frame 12 is arranged on the vibration plate 11, and the vibrator 20 is arranged on the conduction frame 12, and the conduction frame 12 is used to transmit the vibration of the vibrator 20 to the vibration plate 11. Such an arrangement can ensure that the vibration of the vibrator 20 is uniformly transmitted to the vibration plate 11, thereby ensuring the uniformity of the vibrator 20 during the vibration process, thereby avoiding the uneven surface of the concrete bottom plate.
[0038] Optionally, a slot may be provided on the conductive frame 12 and the vibrator 20 may be fixed in the slot, or a bracket may be provided on the conductive frame 12 and the vibrator 20 may be fixed on the bracket.
[0039] Specifically, the vibration plate structure 10 includes a plurality of conductive frames 12, which are detachably connected along the extension direction of the vibration plate 11. Since the width of the lane is an indefinite value, such a configuration can improve the versatility of the conductive frames 12, so that the conductive frames 12 are suitable for different lanes. In the actual working process, the vibration plate 11 has a variety of models, and different vibration plates 11 can be replaced when constructing different lanes.
[0040] Furthermore, a connecting plate 13 is provided on the conductive frame 12, and the connecting plate 13 is used to connect with the pulling device. With such a configuration, when the pulling device is used to drive the concrete processing device to move, the structure is simple and the operation is convenient. In addition, the main pulling device can be connected to the connecting plate 13 in the middle, and the auxiliary pulling device is connected to the connecting plates 13 on both sides.
[0041] Among them, the conducting frame 12 is provided with an operating frame 42, and the operating frame 42 is arranged on a side of the conducting frame 12 away from the roughening assembly 30. In this way, the staff can drive the concrete processing device to move by dragging the operating frame 42, which has a simple structure and is easy to operate.
[0042] Specifically, in the present application, the operating frame 42 and the connecting pipe 41 are both steel pipe structures, and the operating frame 42 is connected to the connecting pipe 41. A universal air duct joint is provided on the operating frame 42. This arrangement facilitates the connection between the vibrator 20 and the compressed air system.
[0043] Furthermore, connecting cross bars 14 are provided on both sides of the connecting plate 13, and the connecting cross bars 14 are provided along the extension direction of the vibration plate 11, and the universal connecting rod 312 is connected to the connecting cross bars 14 on the side away from the operating frame 42, so that it is convenient to connect the connecting structure 31 with the vibration leveling structure 10. At the same time, the connecting cross bars 14 can improve the structural strength of the vibration leveling structure 10 and prevent the vibration leveling structure 10 from being damaged.
[0044] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.
[0045] Unless otherwise specifically stated, the relative arrangement, numerical expressions and numerical values of the parts and steps set forth in these embodiments do not limit the scope of the utility model. At the same time, it should be understood that, for ease of description, the sizes of the various parts shown in the accompanying drawings are not drawn according to the actual proportional relationship. The technology, method and equipment known to those of ordinary skill in the relevant art may not be discussed in detail, but in appropriate cases, the technology, method and equipment should be considered as a part of the specification. In all examples shown and discussed here, any specific value should be interpreted as being merely exemplary, rather than as a limitation. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters represent similar items in the following drawings, and therefore, once a certain item is defined in an accompanying drawing, it does not need to be further discussed in subsequent drawings.
[0046] In the description of the present utility model, it needs to be understood that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction, and therefore cannot be understood as limiting the scope of protection of the present utility model; the directional words "inside and outside" refer to the inside and outside relative to the contours of each component itself.
[0047] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.
[0048] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. If not otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of the utility model.
[0049] The above description is only the preferred embodiment of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A concrete processing device, characterized in that: The concrete processing device comprises: A vibrating structure (10), wherein the bottom surface of the vibrating structure (10) is a planar structure; A vibrator (20) is arranged on the vibrating structure (10), and the vibrator (20) cooperates with the vibrating structure (10) to compact and flatten the concrete; The vibrating structure (10) comprises: A vibrating plate (11), wherein the bottom surface of the vibrating plate (11) is a flat structure, and the bottom surface of the vibrating plate (11) is used to abut against the concrete; A conduction frame (12) is arranged on the vibration plate (11), the vibrator (20) is arranged on the conduction frame (12), and the conduction frame (12) is used to conduct the vibration of the vibrator (20) to the vibration plate (11); The conductive frame (12) is provided with a slot; The vibrator (20) is fixed in the slot; A roughening component (30), the roughening component (30) comprising a connecting structure (31) and a roughening structure (32), the connecting structure (31) being movably connected to the vibrating structure (10), the roughening structure (32) being arranged on the connecting structure (31), the vibrating structure (10) driving the roughening component (30) to move, the roughening component (30) being used to contact the concrete so as to roughen the concrete after being vibrated and flattened.
2. The concrete processing device according to claim 1, characterized in that: The roughened structure (32) comprises: a support plate (321), wherein the support plate (321) is arranged on the connection structure (31); A chain (322), wherein the chain (322) is rotatably sleeved on the support plate (321), the axis of the chain (322) is horizontally arranged, and the chain (322) is moved in the concrete to perform a roughening treatment; A driving member (323) is drivingly connected to the chain (322) to drive the chain (322) to rotate.
3. The concrete processing device according to claim 2, characterized in that: Mud scraping wheels (324) are provided on both sides of the support plate (321), and the chain (322) is movably arranged on the mud scraping wheel (324), and the mud scraping wheel (324) can remove concrete on the chain (322).
4. The concrete processing device according to claim 2, characterized in that: The top surface and / or the bottom surface of the support plate (321) is provided with a groove, the groove is provided along the extension direction of the support plate (321), and the chain (322) is provided in the groove to limit the position of the chain (322).
5. The concrete processing device according to claim 1, characterized in that: The connection structure (31) comprises two connection frames (311) and two universal connection rods (312). The two connection frames (311) and the two universal connection rods (312) are arranged in a one-to-one correspondence. The two connection frames (311) are respectively arranged at two ends of the roughening structure (32). One end of the universal connection rod (312) is connected to the vibrating structure (10), and the other end of the universal connection rod (312) is connected to the corresponding connection frame (311).
6. The concrete processing device according to claim 5, characterized in that: The concrete processing device further comprises a connecting pipe (41), one end of which is connected to the vibrator (20), and the other end of which is used to be connected to a compressed air system, and the vibrator (20) is driven to vibrate by the compressed air system.
7. The concrete processing device according to claim 1, characterized in that: The vibration plate structure (10) comprises a plurality of conductive frames (12), and the plurality of conductive frames (12) are detachably connected along the extension direction of the vibration plate (11).
8. The concrete processing device according to claim 1, characterized in that: A connecting plate (13) is provided on the conducting frame (12), and the connecting plate (13) is used to be connected to a pulling device.
9. The concrete processing device according to claim 1, characterized in that: An operating frame (42) is arranged on the conducting frame (12), and the operating frame (42) is arranged on a side of the conducting frame (12) away from the napping assembly (30).