Flattening mechanism for measuring thickness of cable insulation sheath
By designing a flattening mechanism for measuring the thickness of cable insulation sheath, the accuracy and consistency problems caused by manual operation in traditional measurement methods are solved, and uniform extrusion and high accuracy detection of the sheath are achieved.
Patent Information
- Application Number
- CN202421731345.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-22
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-07-22
AI Technical Summary
Traditional cable insulation sheath thickness measurement methods rely on manual operation, which makes it difficult to guarantee the accuracy and consistency of the measurement results, and may cause the sheath to deform too quickly and damage.
A flattening mechanism for measuring the thickness of the cable insulated sheath is designed, including a bracket, a hydraulic rod, a lifting block, a pressure plate, a connecting rod and a press roller. Through the coordination of the adjustment mechanism and the storage mechanism, uniform and sufficient extrusion of the sheath is achieved.
The extrusion quality and efficiency of the sheath are improved, the accuracy of sheath thickness detection is enhanced, and unnecessary damage to the sheath is avoided.
Smart Images

Figure CN222850031U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of production and detection of electric wires and cables, in particular to a flattening mechanism for measuring the thickness of a cable insulation sheath. Background Art
[0002] With the increasing demand for electricity in modern industry and residents' lives, wires and cables, as important carriers of power transmission and distribution, have a quality that is directly related to the safe and stable operation of the power system. In the production process of wires and cables, the thickness of the cable insulation sheath is a crucial parameter. It not only affects the insulation performance of the cable, but is also directly related to the durability and safety of the cable. Therefore, accurate measurement of the thickness of the cable insulation sheath is a key step to ensure the quality and performance of the cable.
[0003] However, the traditional cable insulation sheath thickness measurement methods mainly rely on manual operation. These methods are not only time-consuming and laborious, but also due to the influence of human factors, the accuracy and consistency of the measurement results are often difficult to guarantee. In addition, the pressure plate pressing method is usually simple and rough, which may cause the sheath to deform too quickly, resulting in sheath damage and lack of secondary extrusion. Therefore, a flattening mechanism for cable insulation sheath thickness measurement is needed to solve the existing shortcomings. Utility Model Content
[0004] (1) Technical problems solved:
[0005] The utility model aims to make up for the deficiencies of the prior art and provides a flattening mechanism for measuring the thickness of a cable insulation sheath.
[0006] (2) Technical solution:
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a flattening mechanism for measuring the thickness of a cable insulation sheath, comprising a bracket and a conveyor belt, a group of symmetrical hydraulic rods are fixedly connected to the inner top end of the bracket, the bottom end of the hydraulic rods is fixedly connected to a lifting block, both sides of the bottom end of the lifting block are movably connected to a pressure plate through a rotating shaft, both ends of the lifting block are movably connected to a group of symmetrical connecting rods, the bottom end of the connecting rod is movably connected to a pressure roller through a rotating shaft, a group of symmetrical adjustment mechanisms are arranged on the inner side of the bracket, and the adjustment mechanisms are fixedly connected to the ends of the connecting rods, a storage mechanism is arranged inside the lifting block, and the storage mechanism is fixedly connected to the top of the pressure plate.
[0008] As mentioned above, the adjustment mechanism includes a mounting block, a guide rod 1, a gear 1 and a rack, the guide rod 1 is symmetrically arranged, the guide rod 1 passes through the mounting block, and the guide rod 1 is movably connected to the mounting block, the gear 1 is meshed with the rack 1, and slide grooves are provided on both sides of the interior of the bracket, one end of the mounting block is slidably connected to the interior of the slide groove, the guide rod 1 is fixedly connected to the interior of the slide groove, and the rack is fixedly connected to the interior of the slide groove.
[0009] As mentioned above, the adjustment mechanism also includes long rod one and long rod two, both ends of long rod one and both ends of long rod two are fixedly connected with gear two, and gear two are meshed, the end of long rod one is movably connected to the inside of the mounting block through a bearing, long rod two passes through the mounting block, and long rod two is movably connected to the mounting block through a bearing.
[0010] As mentioned above, the end of the long rod one passes through gear one, and the long rod one is fixedly connected to the gear one, the long rod one and the long rod two respectively pass through the top end of the connecting rod, and the long rod one is fixedly connected to the connecting rod, the long rod two is fixedly connected to the connecting rod, the long rod one and the long rod two both pass through the lifting block, and the long rod one and the long rod two are movably connected to the lifting block.
[0011] As mentioned above, the storage mechanism includes two guide rods, a slider and a slide rod. The two guide rods, the slider and the slide rod are each in two groups, and each group of two guide rods, the slider and the slide rod are symmetrically arranged. The two guide rods respectively penetrate the slide rods, and the two guide rods are movably connected to the slide rods. One end of the slide rod is movably connected to one side of the slide rod through a rotating shaft, and the other end of the slide rod is movably connected to the top of the pressure plate through a rotating shaft.
[0012] As mentioned above, the storage mechanism also includes a connecting plate, a screw and a servo motor. The sliders are fixedly connected to the corners of the connecting plate, the screw passes through the connecting plate, and the screw is threadedly connected to the connecting plate. The servo motor is fixedly connected to the inside of the lifting block, and the output end of the servo motor is fixedly connected to the bottom end of the screw.
[0013] As mentioned above, a group of symmetrical movable grooves are opened on both sides of the lifting block, the sliders are slidably connected to the inside of the movable grooves, and the guide rods are fixedly connected to the inside of the movable grooves, and the connecting plate is movably connected to the inside of the lifting block. Beneficial Effects
[0014] Compared with the prior art, the flattening mechanism for measuring the thickness of the cable insulation sheath has the following beneficial effects:
[0015] 1. The utility model starts the hydraulic rod through the adjustment mechanism set up to push the lifting block downward. Under the action of long rod one and long rod two, the mounting block moves downward along the slide groove. Since gear one is meshed with the rack, gear one is driven to rotate. Under the action of long rod two, gear two rotates synchronously, causing the other gear two to rotate in the opposite direction, thereby causing the connecting rods on different sides of the lifting block to rotate in the opposite direction, thereby driving the pressure rollers to move away from each other, thereby fully squeezing the sheath.
[0016] 2. The utility model provides a storage mechanism, when the lifting block is pressed down to the sleeve, the servo motor is started to drive the screw to rotate, thereby driving the connecting plate to move downward inside the lifting block, so that the slider moves downward along the moving groove, driving the slide rod to rotate, and thus the pressure plate rotates to a horizontal position, so as to further extrude the sleeve, effectively improving the extrusion quality and efficiency of the sleeve, and improving the accuracy of the sleeve thickness detection.
[0017] Other advantages, objectives and features of the present invention will be described in the following description to some extent, and will be apparent to those skilled in the art based on the following examination and study, or may be taught from the practice of the present invention to some extent. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0019] Figure 2 It is a schematic diagram of the structure of the adjustment mechanism and storage mechanism of the utility model;
[0020] Figure 3 This is a schematic diagram of the structure of the adjustment mechanism of the utility model;
[0021] Figure 4 It is a schematic diagram of the storage mechanism structure of the utility model.
[0022] In the figure: 1. bracket; 2. conveyor belt; 3. hydraulic rod; 4. lifting block; 5. pressure plate; 6. connecting rod; 7. pressure roller; 8. adjustment mechanism; 801. mounting block; 802. guide rod 1; 803. gear 1; 804. rack; 805. long rod 1; 806. long rod 2; 9. storage mechanism; 901. guide rod 2; 902. slider; 903. slide rod; 904. connecting plate; 905. screw; 906. servo motor; 10. slide slot; 11. moving slot; 12. gear 2. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] like Figure 1-4 As shown, the utility model provides a technical solution: a flattening mechanism for measuring the thickness of a cable insulation sheath, comprising a bracket 1 and a conveyor belt 2, a group of symmetrical hydraulic rods 3 are fixedly connected to the inner top end of the bracket 1, a lifting block 4 is fixedly connected to the bottom end of the hydraulic rod 3, both sides of the bottom end of the lifting block 4 are movably connected to a pressing plate 5 through a rotating shaft, both ends of the lifting block 4 are movably connected to a group of symmetrical connecting rods 6, the bottom end of the connecting rod 6 is movably connected to a pressing roller 7 through a rotating shaft, a group of symmetrical adjusting mechanisms 8 are arranged on the inner side of the bracket 1, and the adjusting mechanisms 8 are fixedly connected to the ends of the connecting rods 6, a storage mechanism 9 is arranged inside the lifting block 4, and the storage mechanism 9 is fixedly connected to the top of the pressing plate 5.
[0025] First, the cable insulation sheath is transported by the conveyor belt 2 until it is directly below the lifting block 4, and then the hydraulic rod 3 is started to push the lifting block 4 to move downward. Under the action of the long rod 1 805 and the long rod 2 806, the mounting block 801 moves downward along the slide slot 10. Since the gear 1 803 is meshed with the rack 804, the gear 1 803 is driven to rotate. Under the action of the long rod 2 806, the gear 2 12 rotates synchronously, so that the other gear 2 12 rotates in the opposite direction, so that the connecting rods 6 on different sides of the lifting block 4 rotate in the opposite direction, thereby driving the pressing rollers 7 to move away from each other, so as to fully squeeze the sheath; when the lifting block 4 is pressed down to the sheath, the servo motor 906 is started to drive the screw 905 to rotate, thereby driving the connecting plate 904 to move downward inside the lifting block 4, so that the slider 902 moves downward along the moving slot 11, driving the slider 903 to rotate, so that the pressing plate 5 rotates to a horizontal position, so that the sheath is further squeezed, effectively improving the extrusion quality and efficiency of the sheath, and improving the accuracy of the sheath thickness detection.
[0026] like Figure 1-3As shown, the adjustment mechanism 8 includes a mounting block 801, a guide rod 802, a gear 803 and a rack 804. The guide rod 802 is symmetrically arranged, and the guide rod 802 passes through the mounting block 801, and the guide rod 802 is movably connected to the mounting block 801, and the gear 803 is meshed with the rack 804. Both sides of the interior of the bracket 1 are provided with a slide groove 10, one end of the mounting block 801 is slidably connected to the interior of the slide groove 10, the guide rod 802 is fixedly connected to the interior of the slide groove 10, and the rack 804 is fixedly connected to the interior of the slide groove 10. The adjustment mechanism 8 also includes a long rod 805 and a long rod 806, and both ends of the long rod 805 and the two ends of the long rod 806 are fixedly connected. It is connected to gear 2 12, and gear 2 12 is meshed with each other. The end of long rod 1 805 is movably connected to the inside of mounting block 801 through a bearing. Long rod 2 806 penetrates mounting block 801, and long rod 2 806 is movably connected to mounting block 801 through a bearing. The end of long rod 1 805 penetrates gear 1 803, and long rod 1 805 is fixedly connected to gear 1 803. Long rod 1 805 and long rod 2 806 respectively penetrate the top end of connecting rod 6, and long rod 1 805 is fixedly connected to connecting rod 6, long rod 2 806 is fixedly connected to connecting rod 6, long rod 1 805 and long rod 2 806 both penetrate lifting block 4, and long rod 1 805 and long rod 2 806 are both movably connected to lifting block 4.
[0027] Start the hydraulic rod 3 to push the lifting block 4 downward. Under the action of the long rod 1 805 and the long rod 2 806, the mounting block 801 moves downward along the slide slot 10. Since the gear 1 803 is meshed with the rack 804, the gear 1 803 is driven to rotate. Under the action of the long rod 2 806, the gear 2 12 rotates synchronously, causing the other gear 2 12 to rotate in the opposite direction, thereby causing the connecting rods 6 on different sides of the lifting block 4 to rotate in the opposite direction, thereby driving the pressure rollers 7 to move away from each other, thereby fully squeezing the sheath.
[0028] like Figure 1 , Figure 2 and Figure 4As shown, the storage mechanism 9 includes a guide rod 901, a slider 902 and a slide bar 903. The guide rod 901, the slider 902 and the slide bar 903 are all in two groups, and each group of the guide rod 901, the slider 902 and the slide bar 903 is symmetrically arranged. The guide rod 901 passes through the slider 902 respectively, and the guide rod 901 is movably connected to the slider 902. One end of the slide bar 903 is movably connected to one side of the slider 902 through a rotating shaft, and the other end of the slide bar 903 is movably connected to the top of the pressure plate 5 through a rotating shaft. The storage mechanism 9 also includes a connecting plate 904, a screw 905 and a servo motor 906, the sliders 902 are fixedly connected to the corners of the connecting plate 904, the screw 905 penetrates the connecting plate 904, and the screw 905 is threadedly connected to the connecting plate 904, the servo motor 906 is fixedly connected to the inside of the lifting block 4, and the output end of the servo motor 906 is fixedly connected to the bottom end of the screw 905, a group of symmetrical moving grooves 11 are opened on both sides of the lifting block 4, the sliders 902 are slidably connected to the inside of the moving grooves 11, and the guide rods 901 are fixedly connected to the inside of the moving grooves 11, and the connecting plate 904 is movably connected to the inside of the lifting block 4.
[0029] When the lifting block 4 is pressed down to the sleeve, the servo motor 906 is started to drive the screw 905 to rotate, thereby driving the connecting plate 904 to move downward inside the lifting block 4, so that the slider 902 moves downward along the moving groove 11, driving the slide bar 903 to rotate, thereby rotating the pressing plate 5 to a horizontal position, so as to further extrude the sleeve, effectively improving the extrusion quality and efficiency of the sleeve, and improving the accuracy of the sleeve thickness detection.
[0030] Working principle: When in use, first, the cable insulation sheath is transported through the conveyor belt 2 until it is directly below the lifting block 4, then the hydraulic rod 3 is started to push the lifting block 4 downward, and under the action of the long rod 1 805 and the long rod 2 806, the mounting block 801 moves downward along the slide 10, and since the gear 1 803 is meshed with the rack 804, the gear 1 803 is driven to rotate, and under the action of the long rod 2 806, the gear 2 12 rotates synchronously, causing the other gear 2 12 to rotate in the opposite direction, so that the lifting block 4 on different sides is The connecting rod 6 rotates in the opposite direction, thereby driving the pressure rollers 7 to move away from each other, so that the sheath is fully squeezed; when the lifting block 4 is pressed down to the sheath, the servo motor 906 is started to drive the screw 905 to rotate, thereby driving the connecting plate 904 to move downward inside the lifting block 4, so that the slider 902 moves downward along the moving groove 11, driving the slide bar 903 to rotate, thereby rotating the pressure plate 5 to a horizontal position, so that the sheath is further squeezed, effectively improving the extrusion quality and efficiency of the sheath, and improving the accuracy of the sheath thickness detection.
[0031] It should be noted that, in this article, the orientation or position relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model; the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In addition, unless otherwise clearly specified and limited, the terms "fixed", "installed", "connected", and "connected" should be understood in a broad sense. For example, "installed" can be a fixed connection, a detachable connection, or an integral connection; "connected" can be a mechanical connection or an electrical connection; "connected" can be a direct connection, an indirect connection through an intermediate medium, or a connection between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the utility model can be understood according to specific circumstances.
[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A flattening mechanism for measuring the thickness of a cable insulation sheath, comprising a bracket (1) and a conveyor belt (2), characterized in that: A group of symmetrical hydraulic rods (3) are fixedly connected to the top inner side of the bracket (1), and a lifting block (4) is fixedly connected to the bottom end of the hydraulic rod (3). Both sides of the bottom end of the lifting block (4) are movably connected to a pressure plate (5) via a rotating shaft. Both ends of the lifting block (4) are movably connected to a group of symmetrical connecting rods (6), and the bottom end of the connecting rod (6) is movably connected to a pressure roller (7) via a rotating shaft. A group of symmetrical adjustment mechanisms (8) are arranged on the inner side of the bracket (1), and the adjustment mechanisms (8) are fixedly connected to the ends of the connecting rods (6). A storage mechanism (9) is arranged inside the lifting block (4), and the storage mechanism (9) is fixedly connected to the top end of the pressure plate (5).
2. The flattening mechanism for measuring the thickness of the cable insulation sheath according to claim 1, characterized in that: The adjustment mechanism (8) comprises a mounting block (801), a guide rod 1 (802), a gear 1 (803) and a rack (804); the guide rod 1 (802) is symmetrically arranged, the guide rod 1 (802) passes through the mounting block (801), and the guide rod 1 (802) is movably connected to the mounting block (801); the gear 1 (803) is meshed with the rack (804); both sides of the interior of the bracket (1) are provided with a slide groove (10); one end of the mounting block (801) is slidably connected to the interior of the slide groove (10); the guide rod 1 (802) is fixedly connected to the interior of the slide groove (10); and the rack (804) is fixedly connected to the interior of the slide groove (10).
3. The flattening mechanism for measuring the thickness of the cable insulation sheath according to claim 2, characterized in that: The adjustment mechanism (8) further comprises a long rod 1 (805) and a long rod 2 (806), both ends of the long rod 1 (805) and both ends of the long rod 2 (806) are fixedly connected to a gear 2 (12), and the gear 2 (12) is meshed with each other, the end of the long rod 1 (805) is movably connected to the inside of the mounting block (801) via a bearing, the long rod 2 (806) passes through the mounting block (801), and the long rod 2 (806) and the mounting block (801) are movably connected via a bearing.
4. The flattening mechanism for measuring the thickness of the cable insulation sheath according to claim 3, characterized in that: The end of the long rod 1 (805) passes through the gear 1 (803), and the long rod 1 (805) is fixedly connected to the gear 1 (803); the long rod 1 (805) and the long rod 2 (806) respectively pass through the top end of the connecting rod (6), and the long rod 1 (805) is fixedly connected to the connecting rod (6), and the long rod 2 (806) is fixedly connected to the connecting rod (6); the long rod 1 (805) and the long rod 2 (806) both pass through the lifting block (4), and the long rod 1 (805) and the long rod 2 (806) are both movably connected to the lifting block (4).
5. The flattening mechanism for measuring the thickness of the cable insulation sheath according to claim 1, characterized in that: The storage mechanism (9) comprises a second guide rod (901), a slider (902) and a slide rod (903); the second guide rod (901), the slider (902) and the slide rod (903) are each in two groups, and each group of the second guide rod (901), the slider (902) and the slide rod (903) are symmetrically arranged; the second guide rod (901) respectively passes through the slider (902), and the second guide rod (901) is movably connected to the slider (902); one end of the slide rod (903) is movably connected to one side of the slider (902) via a rotating shaft, and the other end of the slide rod (903) is movably connected to the top end of the pressure plate (5) via a rotating shaft.
6. The flattening mechanism for measuring the thickness of the cable insulation sheath according to claim 5, characterized in that: The storage mechanism (9) further comprises a connecting plate (904), a screw rod (905) and a servo motor (906); the sliders (902) are respectively fixedly connected to the corners of the connecting plate (904); the screw rod (905) passes through the connecting plate (904), and the screw rod (905) is threadedly connected to the connecting plate (904); the servo motor (906) is fixedly connected to the inside of the lifting block (4), and the output end of the servo motor (906) is fixedly connected to the bottom end of the screw rod (905).
7. The flattening mechanism for measuring the thickness of the cable insulation sheath according to claim 6, characterized in that: A group of symmetrical moving grooves (11) are provided on both sides of the lifting block (4), the sliding blocks (902) are slidably connected to the inside of the moving grooves (11), and the second guide rods (901) are fixedly connected to the inside of the moving grooves (11), and the connecting plate (904) is movably connected to the inside of the lifting block (4).