Emulsifying device for producing film separant

By designing an emulsification device with rotary mixing structure and emulsifying tank sealing structure, the problem of material remaining on the mixing device in film isolation agent production is solved, and the inner wall of the emulsifying tank is thoroughly cleaned, reducing the impact on production.

CN222855116UActive Publication Date: 2025-05-13JIANGSU YUANTONG NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202421523413.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-01
Publication Date
2025-05-13
Estimated Expiration
2034-07-01

AI Technical Summary

Technical Problem

The existing emulsification device for film isolating agent production. During the emulsification process, the materials are easily stuck to the mixing rod and stirring blades, making it difficult to clean. The inner wall of the emulsification tank is stained with materials, which affects the total production volume and the next emulsification production.

Method used

An emulsification device including a rotary mixing structure and an emulsification tank sealing structure is designed. The emulsification tank is driven to rotate and mix through the rotary mixing structure, and the tank opening is sealed through the emulsification tank sealing structure, and the residual material on the inner wall of the emulsification tank is removed by using the scraping structure.

Benefits of technology

It effectively solves the problem of material residue on the mixing device, completely removes material residues on the inner wall of the emulsification tank, reduces the impact on the total production volume, and does not affect the next emulsification production.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222855116U_ABST
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Abstract

The utility model relates to an emulsifying device for producing a film separant, and belongs to the technical field of film separants. An emulsifying tank is arranged on the rotary mixing structure, the rotary mixing structure drives the emulsifying tank to rotate, a plurality of emulsifying tank sealing structures are arranged on the rotary mixing structure, and a scraping structure is further arranged at the top of the supporting frame. The emulsifying device disclosed by the utility model has the beneficial effects that materials to be emulsified are placed in the emulsifying tank, the emulsifying tank is driven to rotate through the rotary mixing structure so as to turn over and mix the materials in the emulsifying tank, and meanwhile, the inner wall of the emulsifying tank is scraped through the scraping structure so as to remove residual materials in the emulsifying tank; according to the method, the problem that materials are remained on a mixing rod and are difficult to clean up due to the fact that the mixing rod and the mixing blades are used for stirring in the prior art is solved, meanwhile, the materials adhered to the inner wall of the emulsification tank are thoroughly removed, the influence on the total production amount of the materials is reduced, and meanwhile, the next emulsification production is not influenced.
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Description

Technical Field

[0001] The utility model relates to an emulsifying device for producing a film release agent, belonging to the technical field of film release agents. Background Art

[0002] During the processing of rubber, due to its unique self-adhesiveness, it brings a lot of inconvenience to large-scale industrial production, especially causing great trouble to the transportation and reprocessing of mixed rubber and plasticized rubber. In order to reduce the trouble, rubber product manufacturers often apply a layer of isolation agent on the corresponding film before the mixed rubber is finally made into the finished product, such as before handling and storing the mixed rubber, before extrusion, pressing and hot mixing. Its main function is to prevent the surfaces of films or semi-finished products from sticking to each other.

[0003] In the production process of the existing film release agent, a reactor, an emulsifying device and other devices are needed to prepare the film release agent. In the emulsification process, the raw materials to be emulsified are usually poured into the emulsifying device for stirring, and then the emulsifier is added thereto for emulsification.

[0004] In the above-mentioned emulsification process, in order to evenly mix the raw materials, a stirring device is generally used for stirring. For example, the authorization announcement number is: CN220878413U, and the patent name is: A Chinese authorized utility model patent for an emulsifying device for producing film release agents. In the above-mentioned patent, a mixing rod is set in the emulsification tank to stir the materials in the emulsification tank so that various materials can be evenly mixed.

[0005] However, in the above patent, after the emulsification of the material is completed, a large amount of material will stick to the mixing rod and the stirring blades, which is difficult to clean. At the same time, the inner wall of the emulsification tank is also stained with material, which not only affects the total production of the material, but also affects the next emulsification production. Summary of the invention

[0006] The technical problem to be solved by the utility model is to provide an emulsifying device for producing a film release agent to solve the problems faced in the industry.

[0007] In order to solve the above technical problems, the utility model is realized through the following technical solutions: an emulsifying device for producing film release agents, comprising a bracket, a supporting frame is arranged on the bracket, a rotating mixing structure is arranged in the supporting frame, an emulsifying tank is arranged on the rotating mixing structure, the rotating mixing structure drives the emulsifying tank to rotate, a plurality of emulsifying tank sealing structures are arranged on the rotating mixing structure, a scraping structure is also arranged on the top of the supporting frame, an insertion groove is arranged on the side of the emulsifying tank, and the insertion groove runs through from one side of the emulsifying tank to the other side.

[0008] Preferably, the rotating mixing structure includes a rotating motor, which is installed on the outside of the supporting frame through a motor frame. A rotating rod is provided on the motor shaft of the rotating motor, and the rotating rod extends into the supporting frame. The emulsification tank is fixed to the rotating rod.

[0009] Preferably, the emulsification tank sealing structure comprises a first connecting rod, an insert cylinder is arranged on the side of the first connecting rod, an insert plate is arranged on the cylinder shaft of the insert cylinder, and the insert plate is located in the insert groove.

[0010] Preferably, the scraper structure comprises a lifting cylinder, and a scraper plate made of elastic material is arranged on the cylinder shaft of the lifting cylinder.

[0011] Preferably, the scraper plate and the emulsification tank are interference fit.

[0012] Preferably, a material receiving frame is also provided at the bottom of the support frame.

[0013] Compared with the prior art, the utility model has the following advantages: when in use, the upper and lower ends of the emulsification tank are sealed by the emulsification tank sealing structure, the material to be emulsified is placed in the emulsification tank, the emulsification tank is driven to rotate by the rotating mixing structure to flip and mix the material in the emulsification tank, and the inner wall of the emulsification tank is scraped by the scraping structure to remove the residual material in the emulsification tank. The above method solves the problem in the prior art that stirring is performed on the mixing rod and the stirring blade, resulting in the material remaining on the mixing rod and being difficult to clean, and at the same time, the material stained on the inner wall of the emulsification tank is thoroughly removed, reducing the impact on the total material production, and at the same time does not affect the next emulsification production. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The utility model is further described below in conjunction with the accompanying drawings.

[0015] Figure 1 It is a structural diagram of the material to be placed in the emulsification tank.

[0016] Figure 2 It is a schematic diagram of the structure after the emulsification tank is sealed at the top and bottom.

[0017] Figure 3 It is a schematic diagram of the structure of the emulsification tank when discharging.

[0018] Figure 4 It is a structural schematic diagram of a scraping structure for scraping materials from an emulsification tank.

[0019] Figure 5 It is a structural schematic diagram of an emulsification tank.

[0020] Figure 6It is a schematic diagram of the connection between the rotating mixing structure, the sealing structure of the emulsification tank and the emulsification tank.

[0021] Figure 7 It is a schematic diagram of the sealing structure of the emulsification tank and the connection of the emulsification tank.

[0022] In the figure: bracket 1; support frame 2; material receiving frame 201; rotating mixing structure 3; rotating motor 301; motor frame 302; rotating rod 303; emulsifying tank 4; insertion groove 401; emulsifying tank sealing structure 5; first connecting rod 501; insertion cylinder 502; insertion plate 503; scraping structure 6; lifting cylinder 601; scraping plate 602. DETAILED DESCRIPTION

[0023] The utility model is described in detail below with reference to the accompanying drawings and specific implementation methods:

[0024] like Figures 1 to 7 An emulsifying device for producing a film release agent is shown, comprising a bracket 1, a supporting frame 2 is arranged on the bracket 1, a rotating mixing structure 3 is arranged on the supporting frame 2, an emulsifying tank 4 is arranged on the rotating mixing structure 3, the rotating mixing structure 3 drives the emulsifying tank 4 to rotate, a plurality of emulsifying tank sealing structures 5 are also arranged on the rotating mixing structure 3, a scraping structure 6 is also arranged on the top of the supporting frame 2, an insertion groove 401 is arranged on the side of the emulsifying tank 4, and the insertion groove 401 runs through from one side of the emulsifying tank 4 to the other side.

[0025] In order to achieve the purpose of mixing, the rotating mixing structure 3 further includes a rotating motor 301, and the rotating motor 301 is installed on the outside of the supporting frame 2 through a motor frame 302. A rotating rod 303 is provided on the motor shaft of the rotating motor 301, and the rotating rod 303 extends into the supporting frame 2, and the emulsification tank 4 is fixed to the rotating rod 303.

[0026] In order to seal the emulsification tank 4, the emulsification tank sealing structure 5 further includes a first connecting rod 501, an insert cylinder 502 is provided on the side of the first connecting rod 501, an insert plate 503 is provided on the cylinder shaft of the insert cylinder 502, and the insert plate 503 is located in the insert groove 401.

[0027] In order to scrape the inner wall of the emulsifying tank 4, the scraping structure 6 further includes a lifting cylinder 601, and a scraping plate 602 made of elastic material is arranged on the cylinder shaft of the lifting cylinder 601.

[0028] In order to enable the scraper plate 602 to be closely attached to the inner wall of the emulsification tank 4, the scraper plate 602 and the emulsification tank 4 are further provided with an interference fit.

[0029] In order to collect the emulsified material, a material receiving frame 201 is further provided at the inner bottom of the support frame 2 .

[0030] When in use, in this patent, upper and lower emulsification tank sealing structures 5 are set, and the upper and lower openings of the emulsification tank 4 are sealed respectively by the emulsification tank sealing structures 5. In this patent, in order to place the material to be emulsified, the lower opening of the emulsification tank 4 is first sealed. When sealing, the insertion cylinder 502 in the lower emulsification tank sealing structure 5 is started, and the insertion cylinder 502 drives the insertion plate 503 to move. The insertion plate 503 is inserted into the insertion groove 401 at the bottom of the emulsification tank sealing structure 5 of the emulsification tank 4, and the material to be emulsified and the emulsifier are placed in the emulsification tank 4, and then the upper emulsification tank sealing structure 5 is started to seal the upper opening of the emulsification tank 5. At this time, the upper and lower openings of the emulsification tank 4 are sealed respectively by multiple emulsification tank sealing structures 5.

[0031] Then, the rotary motor 301 on the rotary mixing structure 3 is started, and the rotary motor 301 drives the emulsifying tank 4 to rotate. At this time, the materials in the emulsifying tank 4 are mixed and stirred as the emulsifying tank 4 rotates.

[0032] When the emulsification is completed, the emulsification tank 4 stops rotating, and the inserting cylinder 502 of the emulsification tank sealing structure 5 is started. The inserting cylinder 502 drives the inserting plate 503 to be pulled out from the inserting groove 401. When the inserting plate 503 is pulled out, the material on the surface of the inserting plate 503 is scraped off by the inserting groove 401 to prevent the material on the inserting plate 503 from flowing everywhere. After the inserting plate 503 is pulled out from the inserting groove 401, the emulsified material in the emulsification tank 4 flows into the material receiving frame 201.

[0033] When the material in the emulsification tank 4 flows to the material receiving frame 201, the surface of the emulsification tank 4 will still be sticky with the emulsified material. At this time, the lifting cylinder 601 is started, and the lifting cylinder 601 drives the scraper plate 602 to move and extend the scraper plate 602 into the emulsification tank 4. In this patent, the scraper plate 602 is made of an elastic material, and the material of the elastic material can be rubber or plastic, and the scraper plate 602 and the emulsification tank 4 are interference fit, so that the scraper plate 602 can be tightly attached to the inner wall of the emulsification tank 4. The scraper plate 602 moves downward in the emulsification tank 4. At this time, the material on the inner wall of the emulsification tank 4 will be scraped off by the scraper plate 602 and flow from the bottom of the emulsification tank 4 to the material receiving frame 201.

[0034] The above method eliminates the problem in the prior art that a stirring device is provided in the emulsification tank 4 for stirring, which causes the stirring device to be easily adhered to by materials and difficult to clean. At the same time, the inner wall of the emulsification tank 4 is scraped clean, thereby improving the cleanliness of the emulsification tank 4, reducing the impact on the total material production, and at the same time does not affect the next emulsification production.

[0035] It should be emphasized that the above are only preferred embodiments of the present invention and do not constitute any form of limitation to the present invention. Any simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. An emulsifying device for producing film release agent, characterized in that: The invention comprises a support (1), wherein the support (1) is provided with a support frame (2), wherein the support frame (2) is provided with a rotating mixing structure (3), wherein an emulsifying tank (4) is provided on the rotating mixing structure (3), wherein the rotating mixing structure (3) drives the emulsifying tank (4) to rotate, wherein a plurality of emulsifying tank sealing structures (5) are also provided on the rotating mixing structure (3), wherein a scraping structure (6) is also provided on the top of the supporting frame (2), wherein an insertion groove (401) is provided on the side of the emulsifying tank (4), wherein the insertion groove (401) penetrates from one side of the emulsifying tank (4) to the other side, and wherein the rotating mixing structure (3) comprises a rotating motor (30 1), the rotating motor (301) is installed on the outer side of the supporting frame (2) through the motor frame (302), a rotating rod (303) is arranged on the motor shaft of the rotating motor (301), the rotating rod (303) extends into the supporting frame (2), the emulsification tank (4) is fixed to the rotating rod (303), the emulsification tank sealing structure (5) includes a first connecting rod (501), an insert cylinder (502) is arranged on the side of the first connecting rod (501), an insert plate (503) is arranged on the cylinder shaft of the insert cylinder (502), and the insert plate (503) is located in the insert groove (401).

2. The emulsifying device for producing film release agent according to claim 1, characterized in that: The scraper structure (6) comprises a lifting cylinder (601), and a scraper plate (602) made of elastic material is arranged on the cylinder shaft of the lifting cylinder (601).

3. The emulsifying device for producing film release agent according to claim 2, characterized in that: The scraper plate (602) and the emulsification tank (4) are interference fit.

4. The emulsifying device for producing film release agent according to claim 1, characterized in that: A material receiving frame (201) is also provided at the inner bottom of the support frame (2).

Citation Information

Patent Citations

  • Emulsifying device for producing film separant

    CN220878413U