Ceramic mud stirring and iron removing device for industrial ceramics

Abstract

The utility model discloses a ceramic mud stirring and iron removing device for industrial ceramics, and relates to the technical field of stirring and iron removing devices. The device comprises a treatment box, one side of the treatment box is provided with a lifting column, one side of the lifting column is fixedly connected with an iron attracting mechanism, the iron attracting mechanism comprises a mounting table, one side of the mounting table is rotationally connected with a driven gear, one side of the driven gear is fixedly connected with a magnetic bar, one side of the magnetic bar is fixedly connected with a guide rail, and the guide rail is fixedly connected with a motor. According to the utility model, the iron attracting mechanism is arranged, and the original vertically mounted magnetic bar is changed into the transversely mounted magnetic bar, so that the magnetic bar can be more fully contacted with the ceramic mud, iron impurities in the ceramic mud can be more effectively attracted, and the transversely mounted magnetic bar is matched with the scraper for use, so that the iron impurities in the ceramic mud can be more effectively removed. Coherent iron attraction and scraping operation is achieved, the scraping piece can scrape iron attracted to the magnetic bar in time, and it is guaranteed that the efficient attraction capacity of the magnetic bar is continuously kept.

Description

Technical Field

[0001] The utility model relates to the technical field of stirring iron removal devices, in particular to a ceramic mud stirring iron removal device for industrial ceramics. Background Art

[0002] In the production of industrial ceramics, the mixing of raw materials is also an extremely important task. When conventional ceramic raw material powders are used, metals such as iron, lead, and cadmium seriously affect the use of industrial ceramics and even interfere with the normal operation of industrial ceramics. Therefore, strict removal is required on the ceramic raw materials. The iron content is the highest in the content of ceramic raw material powders, and has the greatest impact on the quality of finished ceramics. Therefore, the removal of iron is the key to affecting the quality of ceramic products.

[0003] The existing industrial ceramic ceramic mud stirring and iron removal device generally inserts the equipment into the ceramic mud for stirring, then pulls out the stirring iron-absorbing mechanism, and then scrapes the adsorbed iron powder into a recovery tank on one side, which causes an interruption in the iron-absorbing process and affects the efficiency of the iron-absorbing process. Utility Model Content

[0004] Based on this, the purpose of the utility model is to provide a ceramic mud stirring iron removal device for industrial ceramics to solve the technical problem of a time interruption in the process of scraping the adsorbed iron powder into a recovery tank on one side.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a ceramic mud stirring and iron removal device for industrial ceramics, comprising a processing box, a lifting column is arranged on one side of the processing box, an iron-absorbing mechanism is fixedly connected to one side of the lifting column, the iron-absorbing mechanism comprises a mounting platform, one side of the mounting platform is rotatably connected to a driven gear, one side of the driven gear is fixedly connected to a magnetic rod, one side of the magnetic rod is fixedly connected to a guide rail, and the outer sides of the guide rail and the magnetic rod are sleeved with scrapers;

[0006] The outer side of the mounting platform is fixedly connected with a guide rail via a connecting plate, and the guide rail is slidably connected with the scraper.

[0007] By adopting the above technical solution, a rotatable magnetic rod is set, and under the drive of the motor, the driving gear drives the driven gear and the magnetic rod to rotate together, so that the contact area between the magnetic rod and the ceramic mud can be increased. Since the magnetic rod continuously rotates in the ceramic mud, the iron impurities therein can be more effectively adsorbed, thereby improving the efficiency of iron removal.

[0008] Furthermore, a flushing pipe is fixedly connected to one side of the processing box, and a receiving groove is provided below the flushing pipe.

[0009] By adopting the above technical solution, when the magnetic bar moves to the bottom of the flushing pipe, the scraper will also move to the end of the magnetic bar. At this time, the flushing pipe will use water to flush the iron particles remaining on the magnetic bar. The iron particles then enter the recovery barrel through the receiving groove and the conduit, ensuring the cleanliness of the magnetic bar for the next iron removal work, and also realizing the automatic recovery of iron.

[0010] Furthermore, one side of the receiving groove is connected to a recovery bucket via a conduit, and the receiving groove is arranged obliquely.

[0011] By adopting the above technical solution and setting the receiving trough to be inclined, the washed iron and other impurities can be smoothly flowed to the lower part of the trough body by gravity, thereby avoiding the accumulation and blockage of impurities.

[0012] Furthermore, the flushing pipe is connected to an external water pump through a water inlet pipe.

[0013] By adopting the above technical solution, the flushing pipe is connected to the external water pump, which can ensure a sufficient and stable water supply to meet the continuous flushing needs of the magnetic rod, thereby ensuring the reliability and efficiency of the flushing process.

[0014] Furthermore, a motor is fixedly connected to the other side of the mounting platform, a driving gear is fixedly connected to the output end of the motor, and the driving gear is meshed with the driven gear.

[0015] By adopting the above technical solution, the fixed connection of the motor provides a stable power source for the device, ensuring the continuous operation of the iron removal mechanism, and the fixed connection between the driving gear and the output end of the motor realizes efficient power transmission.

[0016] Furthermore, a plurality of magnetic bars are provided, and the plurality of magnetic bars are evenly arranged in a ring shape along the central axis of the driven gear.

[0017] By adopting the above technical solution and setting up multiple magnetic bars, the contact points between the ceramic mud and the magnetic bars can be increased, thereby expanding the iron removal area and improving the iron removal efficiency. The multiple magnetic bars are evenly arranged in a ring shape along the central axis of the driven gear, ensuring that the ceramic mud can be evenly acted upon by the magnetic bars in all directions, thus avoiding blind spots in the iron removal process.

[0018] Furthermore, the processing box, the lifting column and the iron-absorbing mechanism are provided in plurality, and the plurality of processing boxes, the lifting column and the iron-absorbing mechanism are linearly and equidistantly arranged.

[0019] By adopting the above technical solution and setting up multiple processing boxes, lifting columns and magnetic magnets, more ceramic mud can be processed in parallel, improving the overall processing capacity and efficiency, so that the device can process a larger amount of ceramic mud per unit time and meet the needs of large-scale production.

[0020] Furthermore, the adjacent processing boxes are connected to each other, and a shielding shed is arranged above the plurality of lifting columns.

[0021] By adopting the above technical solution, by connecting adjacent processing boxes, continuous flow of ceramic mud between the processing boxes can be achieved, making the processing process smoother and improving the processing efficiency. The connected processing boxes also facilitate unified management and control of ceramic mud and simplify the operating process.

[0022] In summary, the utility model mainly has the following beneficial effects:

[0023] 1. The utility model sets an iron absorption mechanism and changes the originally vertically installed magnetic bar to a horizontal installation, so that the magnetic bar can be more fully in contact with the ceramic mud, thereby more effectively absorbing the iron impurities therein. The horizontally installed magnetic bar cooperates with the use of a scraper to achieve a coherent iron absorption and scraping operation, simplify the processing flow, and greatly improve the processing efficiency of the equipment. The scraper can timely scrape off the iron adsorbed on the magnetic bar, ensuring that the magnetic bar continues to maintain an efficient adsorption capacity, thereby further improving the iron removal effect and processing speed of the equipment;

[0024] 2. The utility model provides a plurality of processing boxes, lifting columns and magnetic suction mechanisms, so that the device can process more ceramic mud at the same time, thereby improving the overall processing capacity, helping to meet the needs of large-scale production, reducing waiting time and the frequency of batch processing, and with the combination of a plurality of lifting columns and magnetic suction mechanisms, a plurality of magnetic suction operations can be performed in parallel, further improving the processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0026] Figure 2 It is a three-dimensional structural schematic diagram of the iron-absorbing mechanism of the utility model;

[0027] Figure 3 It is a cross-sectional structural schematic diagram of the processing box of the utility model;

[0028] Figure 4 It is a schematic diagram of the three-dimensional structure of the second embodiment of the utility model.

[0029] In the figure: 1. treatment box; 2. lifting column; 3. magnetic mechanism; 301. mounting table; 302. driven gear; 303. magnetic rod; 304. guide rail; 305. scraper; 306. connecting plate; 307. guide rail; 4. flushing pipe; 5. receiving groove; 6. conduit; 7. recovery barrel; 8. water inlet pipe; 308. motor; 309. driving gear; 9. shelter. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. The embodiments described below with reference to the drawings are exemplary and are only used to explain the utility model, and cannot be understood as limiting the utility model.

[0031] The following describes an embodiment of the utility model based on its overall structure.

[0032] Embodiment 1:

[0033] A ceramic mud stirring and iron removal device for industrial ceramics, such as Figure 1-Figure 4 As shown, it includes a processing box 1, a lifting column 2 is provided on one side of the processing box 1, an iron-absorbing mechanism 3 is fixedly connected to one side of the lifting column 2, the iron-absorbing mechanism 3 includes a mounting platform 301, a driven gear 302 is rotatably connected to one side of the mounting platform 301, a magnetic rod 303 is fixedly connected to one side of the driven gear 302, a guide rail 304 is fixedly connected to one side of the magnetic rod 303, and a scraper 305 is sleeved on the outer side of the guide rail 304 and the magnetic rod 303;

[0034] The outer side of the mounting platform 301 is fixedly connected with a guide rail 307 through a connecting plate 306, and the guide rail 307 and the scraper 305 are slidably connected. By setting a rotatable magnetic rod 303 and driving the motor 308, the driving gear 309 drives the driven gear 302 and the magnetic rod 303 to rotate together, so that the contact area between the magnetic rod 303 and the ceramic mud can be increased. Since the magnetic rod 303 continuously rotates in the ceramic mud, the iron impurities therein can be more effectively adsorbed, thereby improving the efficiency of iron removal. Secondly, when the magnetic rod 303 rotates to above the liquid surface of the processing box 1, the scraper 305 will slide along the guide rail 307. In this process, the scraper 305 will scrape the iron particles adsorbed on the magnetic rod 303 to one end, so that the iron removal work becomes continuous and automatic, and there is no need to manually stop the machine for cleaning, thereby greatly improving the work efficiency.

[0035] See also Figure 1 and Figure 3 A flushing pipe 4 is fixedly connected to one side of the processing box 1, and a receiving groove 5 is arranged under the flushing pipe 4. When the magnetic rod 303 moves to the bottom of the flushing pipe 4, the scraper 305 will also move to the end of the magnetic rod 303. At this time, the flushing pipe 4 will use water to flush the iron particles remaining on the magnetic rod 303. The iron particles then enter the recovery bucket 7 through the receiving groove 5 and the conduit 6, ensuring the cleanliness of the magnetic rod 303 to facilitate the next iron removal work, and also realizing the automatic recovery of iron. At the same time, the receiving groove 5 is arranged under the flushing pipe 4, which can effectively collect the flushed iron and other impurities, facilitate subsequent recycling and processing, keep the working environment clean, and realize the recycling of resources.

[0036] See also Figure 1 and Figure 3 One side of the receiving groove 5 is connected to a recovery bucket 7 through a conduit 6. The receiving groove 5 is arranged obliquely. By setting the receiving groove 5 obliquely, the iron and other impurities flushed down can be smoothly flowed to the lower part of the groove body by gravity, avoiding the accumulation and blockage of impurities. At the same time, the receiving groove 5 is connected to the recovery bucket 7 through the conduit 6, realizing the automatic collection and centralized treatment of impurities, reducing the burden of manual cleaning, improving work efficiency, and facilitating subsequent recycling.

[0037] See also Figure 1 and Figure 3 The flushing pipe 4 is connected to the external water pump through the water inlet pipe 8. By connecting the flushing pipe 4 to the external water pump, it can ensure that there is a sufficient and stable water supply to meet the continuous flushing needs of the magnetic rod 303, thereby ensuring the reliability and efficiency of the flushing process. At the same time, the use of an external water pump can control the speed and pressure of the water flow, thereby adjusting the flushing intensity according to actual conditions, which not only ensures the flushing effect, but also avoids the waste of water resources and improves the working efficiency of the iron removal device.

[0038] See also Figure 1 and Figure 2 A motor 308 is fixedly connected to the other side of the mounting platform 301, and a driving gear 309 is fixedly connected to the output end of the motor 308. The driving gear 309 is meshed with the driven gear 302. The fixed connection of the motor 308 provides a stable power source for the device, ensuring the continuous operation of the iron removal mechanism. The fixed connection between the driving gear 309 and the output end of the motor 308 realizes efficient power transmission. At the same time, the meshing design of the driving gear 309 and the driven gear 302 enables the power of the motor 308 to be smoothly and accurately transmitted to the magnetic rod 303, driving it to rotate for iron removal operations, thereby enhancing the working stability and reliability of the device.

[0039] See also Figure 1 and Figure 2 There are multiple magnetic rods 303, and the multiple magnetic rods 303 are evenly arranged in a ring shape along the central axis of the driven gear 302. By setting up multiple magnetic rods 303, the contact points between the ceramic mud and the magnetic rods can be increased, thereby expanding the iron removal area and improving the iron removal efficiency. The multiple magnetic rods 303 are evenly arranged in a ring shape along the central axis of the driven gear 302, ensuring that the ceramic mud can be uniformly acted upon by the magnetic rods 303 in all directions, avoiding blind spots in the iron removal process. At the same time, this uniform arrangement design also helps to maintain the balance and stability of the device and reduce vibration and noise that may occur during operation. The configuration of multiple magnetic rods 303 also provides redundancy. Even if a magnetic rod fails, the other magnetic rods can continue to work, ensuring the continuous operation and reliability of the iron removal device.

[0040] The implementation principle of the utility model is as follows: first, when it is necessary to perform an iron suction operation, the lifting column 2 drives the iron suction mechanism 3 to sink into the interior of the processing box 1. At this time, a part of the magnetic rod 303 is higher than the liquid level of the ceramic mud to be processed, and then the motor 308 is started. The motor 308 drives the driven gear 302 to rotate through the active gear 309, thereby driving the magnetic rod 303 on one side of the driven gear 302 to rotate, and the iron particles in the ceramic mud are sucked out. After that, when the magnetic rod 303 moves along the guide rail 307 to a position above the liquid level, the scraper 305 slides forward along the guide rail 307 to scrape the iron particles adsorbed on the magnetic rod 303 to one end. When the magnetic rod 303 moves to the bottom of the flushing pipe 4, the scraper 305 moves to the end of the magnetic rod 303, so that the iron particles can be flushed down the magnetic rod 303 by the flushing pipe 4 and enter the receiving groove 5, and enter the interior of the recovery bucket 7 along the water inlet pipe 8 on the inner wall of the receiving groove 5 to complete the recovery.

[0041] Embodiment 2:

[0042] See also Figure 4 , multiple processing boxes 1, lifting columns 2 and magnetic mechanisms 3 are provided, and the multiple processing boxes 1, lifting columns 2 and magnetic mechanisms 3 are arranged linearly and equidistantly. By setting multiple processing boxes 1, lifting columns 2 and magnetic mechanisms 3, more ceramic muds can be processed in parallel, thereby improving the overall processing capacity and efficiency, so that the device can process a larger amount of ceramic mud per unit time to meet the needs of large-scale production. At the same time, the design of linear and equidistant arrangement also ensures that each processing unit can obtain uniform space and resource allocation, thereby further improving the processing efficiency and stability.

[0043] See also Figure 4 Adjacent processing boxes 1 are interconnected, and a shielding shed 9 is arranged above the multiple lifting columns 2. By interconnecting the adjacent processing boxes 1, the continuous flow of ceramic mud between the processing boxes can be achieved, making the processing process smoother and improving the processing efficiency. The interconnected processing boxes are also convenient for unified management and control of ceramic mud, simplifying the operating procedures. At the same time, a shielding shed 9 is arranged above the multiple lifting columns 2, which can effectively protect the processing boxes and the iron-absorbing mechanism below from the influence of bad weather, such as rain, direct sunlight, etc., thereby extending the service life of the equipment and ensuring the stability and reliability of the processing process.

[0044] The implementation principle of the utility model is as follows: firstly, by arranging multiple groups of equipment and adding a ceiling on the top, the processing capacity of the equipment is increased, and the equipment can be placed outdoors for iron absorption operation, thus saving the internal space of the factory building.

[0045] Parts not involved in the present invention are the same as the prior art or can be implemented by using the prior art, and will not be described in detail here.

[0046] Although an embodiment of the utility model has been shown and described, this specific embodiment is only an explanation of the utility model and is not a limitation of the utility model. The specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions and variations to the embodiments without creative contribution as needed without departing from the principles and purpose of the utility model. However, as long as they are within the scope of the claims of the utility model, they are protected by patent law.

Claims

1. A ceramic mud stirring and iron removal device for industrial ceramics, characterized in that: The invention comprises a processing box (1), wherein a lifting column (2) is arranged on one side of the processing box (1), a magnetic magnet mechanism (3) is fixedly connected to one side of the lifting column (2), the magnetic magnet mechanism (3) comprises a mounting platform (301), a driven gear (302) is rotatably connected to one side of the mounting platform (301), a magnetic rod (303) is fixedly connected to one side of the driven gear (302), a guide rail (304) is fixedly connected to one side of the magnetic rod (303), and a scraper (305) is sleeved on the outer sides of the guide rail (304) and the magnetic rod (303); The outer side of the mounting platform (301) is fixedly connected to a guide rail (307) via a connecting plate (306), and the guide rail (307) and the scraper (305) are slidably connected.

2. The ceramic mud stirring and iron removal device for industrial ceramics according to claim 1, characterized in that: A flushing pipe (4) is fixedly connected to one side of the processing box (1), and a receiving groove (5) is provided below the flushing pipe (4).

3. The ceramic mud stirring and iron removal device for industrial ceramics according to claim 2, characterized in that: One side of the receiving groove (5) is connected to a recovery bucket (7) via a conduit (6), and the receiving groove (5) is arranged obliquely.

4. The ceramic mud stirring and iron removal device for industrial ceramics according to claim 2, characterized in that: The flushing pipe (4) is connected to an external water pump via a water inlet pipe (8).

5. The ceramic mud stirring and iron removal device for industrial ceramics according to claim 1, characterized in that: A motor (308) is fixedly connected to the other side of the mounting platform (301), and a driving gear (309) is fixedly connected to the output end of the motor (308), and the driving gear (309) is meshed with the driven gear (302).

6. The ceramic mud stirring and iron removal device for industrial ceramics according to claim 1, characterized in that: A plurality of magnetic bars (303) are provided, and the plurality of magnetic bars (303) are evenly arranged in a ring shape along the central axis of the driven gear (302).

7. The ceramic mud stirring and iron removal device for industrial ceramics according to claim 1, characterized in that: The processing box (1), the lifting column (2) and the iron-absorbing mechanism (3) are each provided in plurality, and the plurality of processing boxes (1), the lifting column (2) and the iron-absorbing mechanism (3) are linearly and equidistantly arranged.

8. The ceramic mud stirring and iron removal device for industrial ceramics according to claim 7, characterized in that: The adjacent processing boxes (1) are connected to each other, and a shielding shed (9) is arranged above the plurality of lifting columns (2).

Images