Ultrasonic vibration device
By designing the limiting unit and improved heat dissipation structure in ultrasonic vibration devices, the problems of electrode sheet damage and low heat dissipation efficiency are solved, and the tool head is stable and the equipment is effectively heat dissipated.
Patent Information
- Application Number
- CN202421827918.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-30
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-07-30
AI Technical Summary
When the existing ultrasonic transducer is not used, the protruding electrode sheet is prone to damage and the heat dissipation efficiency is low, which leads to the problems of slip teeth and poor heat dissipation when used for a long time.
An ultrasonic vibration device is designed, including a transducer body, an amplitude regulator, a motor sheet and a tool head. By setting threaded holes and limiting units at the lower end of the amplitude regulator, the tool head is ensured to be stable; at the same time, a heat dissipation sleeve and a graphene heat dissipation layer are used to improve the heat dissipation efficiency.
It effectively prevents the phenomenon of sliding teeth on the tool head, and improves the heat dissipation efficiency of the transducer through the improved heat dissipation structure, extending the service life of the equipment.
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Figure CN222855905U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to an ultrasonic vibration device. Background Art
[0002] Ultrasonic transducers are devices that can convert input electrical power into mechanical power and then transmit it. Ultrasonic transducers consume less power themselves and are important components of ultrasonic welding equipment. Ultrasonic transducers are generally composed of an outer shell, a piezoelectric ceramic chip, and an electrode sheet. After the ultrasonic transducer is assembled, its internal electrode sheet will protrude outward. At present, when the ultrasonic transducer is not in use, in order to avoid damage to the protruding electrode sheet, the staff generally uses soft materials to wrap the electrode sheet to protect it. This method relies on external materials and has certain limitations.
[0003] There are transducers that do not need to rely on external materials for protection, such as an ultrasonic transducer with patent number CN218854772U, which includes a transducer body and a protective mechanism. The transducer body is composed of a transducer body and two protruding electrode sheets. The protective mechanism includes a mounting ring, and a storage cavity is symmetrically opened on the top of the mounting ring. The inner walls of the two storage cavities are provided with arc-shaped protective airbags, and the tops of the two arc-shaped protective airbags are fixedly connected with guide plates, and the tops of the two guide plates are fixedly connected with T-shaped hanging plates. The top of the transducer body is symmetrically provided with T-shaped hanging grooves, and an air supply channel is opened inside the mounting ring. Both ends of the air supply channel are provided with connecting pipes, and the front of the mounting ring is fixedly inserted with an air supply pipe. The back surfaces of the two arc-shaped protective airbags are provided with reinforcement components.
[0004] This embodiment has the advantage of improving the protection strength of the protruding electrode sheet without the need for external materials, but it has the following defects:
[0005] 1. The lower end of the transducer body is connected to the tool head through a thread, which may cause thread slippage after long-term use;
[0006] 2. The transducer can only dissipate heat through natural wind, and the heat dissipation efficiency is low. Summary of the invention
[0007] The utility model aims to solve one of the technical problems existing in the prior art.
[0008] The present application provides an ultrasonic vibration device, including a transducer body, an amplitude modulator, a motor sheet and a tool head, and also includes:
[0009] A threaded hole is provided at the lower end of the amplitude modulator;
[0010] A pair of limit units are respectively adjustably mounted on both sides of the amplitude modulator and connected to the threaded holes.
[0011] The limit unit includes:
[0012] An adjustment block, which is movably mounted on the transducer body;
[0013] A connecting rod, the front end of which is fixedly connected to the bottom end of the adjusting block;
[0014] A clamping block, which is fixedly connected to the rear end of the connecting rod;
[0015] A pull ring is fixedly connected to the adjusting block.
[0016] Also includes:
[0017] A mounting groove is arranged on the outer wall of the amplitude modulator, and an adjusting block is movably installed inside the groove;
[0018] A slide groove is arranged on the inner wall of the threaded hole, and a clamping block is movably installed inside;
[0019] A through hole fixedly connected between the mounting groove and the slide groove;
[0020] Wherein, the connecting rod is movably inserted in the through hole.
[0021] Also includes:
[0022] A snap ring groove is provided on the outer wall of the tool head;
[0023] The clamping block can be installed in the clamping ring groove.
[0024] Also includes:
[0025] A pair of buffer grooves, which are respectively arranged on both sides of the mounting groove;
[0026] A pair of sliders, which are respectively fixedly connected to the two ends of the adjusting block and slidably installed in each buffer groove;
[0027] A pair of buffer components are installed in each buffer groove and fixedly connected between the upper wall of each buffer groove and the sliding block.
[0028] The buffer components include:
[0029] A first damping block, which is fixedly connected to the upper end of the buffer groove;
[0030] A second damping block, which is fixedly connected to the upper end of the sliding block;
[0031] The spring is fixedly connected between the first damping block and the second damping block.
[0032] Also includes:
[0033] A heat dissipation sleeve, which is mounted on the transducer body;
[0034] A heat dissipation layer, which is arranged between the heat dissipation sleeve and the transducer body;
[0035] A plurality of heat dissipation holes are evenly distributed on the heat dissipation sleeve.
[0036] The heat dissipation layer is a graphene heat dissipation layer.
[0037] The beneficial effects of the utility model are as follows:
[0038] 1. Through the setting of the adjustment block, connecting rod and clamping block, the clamping block limits the tool head, effectively preventing the tool head from slipping;
[0039] 2. By setting the heat dissipation sleeve and heat dissipation holes, the heat dissipation effect of the transducer body is effectively achieved. BRIEF DESCRIPTION OF THE DRAWINGS
[0040] Figure 1 It is a front view of an ultrasonic vibration device in an embodiment of the present application;
[0041] Figure 2 Based Figure 1 A is an enlarged schematic diagram of the local structure at center A;
[0042] Figure 3 It is a cross-sectional view of the heat dissipation sleeve in the embodiment of the present application.
[0043] Reference numerals
[0044] 1-transducer body, 2-amplitude modulator, 3-motor sheet, 4-tool head, 5-threaded hole, 6-limiting unit, 7-adjusting block, 8-connecting rod, 9-block, 10-pull ring, 11-installing groove, 12-slide groove, 13-through hole, 14-clamping ring groove, 15-buffer groove, 16-slider, 17-buffer assembly, 18-first damping block, 19-second damping block, 20-spring, 21-heat dissipation sleeve, 22-heat dissipation layer, 23-heat dissipation hole. DETAILED DESCRIPTION
[0045] The following will be combined with the drawings in the embodiments of the present application to clearly describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments in the present application belong to the scope of protection of this application.
[0046] The terms "first", "second", etc. in the specification and claims of the present application are used to distinguish similar objects, and are not used to describe a specific order or sequence. It should be understood that the data used in this way can be interchangeable under appropriate circumstances, so that the embodiments of the present application can be implemented in an order other than those illustrated or described here, and the objects distinguished by "first", "second", etc. are generally of one type, and the number of objects is not limited. For example, the first object can be one or more. In addition, "and / or" in the specification and claims represents at least one of the connected objects, and the character " / " generally indicates that the objects associated with each other are in an "or" relationship.
[0047] The server provided in the embodiment of the present application is described in detail below through specific embodiments and application scenarios in conjunction with the accompanying drawings.
[0048] Embodiment 1:
[0049] like Figure 1 , Figure 2 As shown, an embodiment of the present application provides an ultrasonic vibration device, including a transducer body 1, an amplitude modulator 2, a motor sheet 3 and a tool head 4, and also includes: a threaded hole 5, which is arranged at the lower end of the amplitude modulator 2; a pair of limit units 6, which can be adjusted and installed on both sides of the amplitude modulator 2, and are connected to the threaded hole 5.
[0050] Furthermore, the limiting unit 6 includes an adjusting block 7, which is movably mounted on the transducer body; a connecting rod 8, whose front end is fixedly connected to the bottom end of the adjusting block 7; a clamping block 9, which is fixedly connected to the rear end of the connecting rod 8; and a pull ring 10, which is fixedly connected to the adjusting block 7.
[0051] Furthermore, it also includes a mounting groove 11, which is arranged on the outer wall of the amplitude modulator 2, and an adjusting block 7 is movably installed inside; a slide groove 12, which is arranged on the inner wall of the threaded hole 5, and a clamping block 9 is movably installed inside; a through hole 13, which is fixedly connected between the mounting groove 11 and the slide groove 12; wherein, the connecting rod 8 is movably inserted in the through hole 13.
[0052] Furthermore, it also includes a snap ring groove 14 which is arranged on the outer wall of the tool head 4 ; wherein the clamping block 9 can be installed in the snap ring groove 14 .
[0053] Furthermore, it also includes a pair of buffer grooves 15, which are respectively arranged on both sides of the installation groove 11; a pair of sliders 16, which are respectively fixedly connected to the two ends of the adjustment block 7 and slidably installed in each buffer groove 15; a pair of buffer assemblies 17, which are installed in each buffer groove 15 and fixedly connected between the upper wall of each buffer groove 15 and the slider 16.
[0054] Furthermore, the buffer assembly 17 includes a first damping block 18 fixedly connected to the upper end of the buffer groove 15 ; a second damping block 19 fixedly connected to the upper end of the slider 16 ; and a spring 20 fixedly connected between the first damping block 18 and the second damping block 19 .
[0055] In this embodiment of the present application, due to the adoption of the above-mentioned structure, the tool head 4 is installed in the threaded hole 5 of the amplitude modulator 2 connected to the lower end of the transducer body 1. Since thread slippage is likely to occur through threaded connection, a pair of limit units 6 are installed at the lower end of the amplitude modulator 2 for fixing the tool head 4. First, pull the pull ring 10 outwards so that the connecting rod 8 drives the block 9 to move along the moving direction of the pull ring 10. At the same time, the sliders 16 on both sides of the adjusting block 7 move outwards along the buffer groove 15, and the spring 20 is compressed, and the block 9 slides into the slide groove 12, so that the part of the block 9 exceeding the threaded hole 5 moves into the slide groove 12, and then the connecting end of the tool head 4 is screwed into the threaded hole 5. The position of the clamping ring groove 14 of the tool head 4 corresponds to the position of the slide groove 12. After the tool head 4 is installed, release the pull ring 10, the spring 20 is restored, and the elastic force of the spring 20 pushes the slider 16 to drive the adjusting block 7 to move inwards. At the same time, the connecting rod 8 pushes the block 9 outwards, so that the block 9 moves outward along the slide groove 12, and a part of the block 9 is installed in the clamping ring groove 14, thereby limiting the connecting end of the tool, ensuring the stability of the installation of the tool head 4 and avoiding the phenomenon of slipping.
[0056] Embodiment 2:
[0057] like Figure 3 As shown, in this embodiment, in addition to the structural features of the aforementioned embodiments, it also includes: a heat dissipation sleeve 21, which is mounted on the transducer body 1; a heat dissipation layer 22, which is arranged between the heat dissipation sleeve 21 and the transducer body 1; a plurality of heat dissipation holes 23, which are evenly distributed on the heat dissipation sleeve 21; and the heat dissipation layer 22 is a graphene heat dissipation layer 22.
[0058] In this embodiment of the present application, due to the adoption of the above-mentioned structure, the heat dissipation sleeve 21 is sleeved on the outside of the heat exchanger body, and heat dissipation holes 23 distributed at equal intervals are opened on the side wall of the heat dissipation sleeve 21, which can dissipate heat energy to the outer wall of the heat exchanger body. A heat dissipation layer 22 is installed in the gap between the heat dissipation sleeve 21 and the heat exchanger body. The heat dissipation layer 22 is a graphene heat dissipation layer, which further improves the heat dissipation effect of the heat dissipation sleeve 21.
[0059] It should be noted that, in this article, the terms "comprise", "include" or any other variant thereof are intended to cover non-exclusive inclusion, so that the process, method, article or device including a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise one..." do not exclude the presence of other identical elements in the process, method, article or device including the element. In addition, it should be pointed out that the scope of the methods and devices in the embodiments of the present application is not limited to performing functions in the order shown or discussed, and may also include performing functions in a substantially simultaneous manner or in reverse order according to the functions involved, for example, the described method may be performed in an order different from that described, and various steps may also be added, omitted, or combined. In addition, the features described with reference to certain examples may be combined in other examples.
[0060] The embodiments of the present application are described above in conjunction with the accompanying drawings, but the present application is not limited to the above-mentioned specific implementation methods. The above-mentioned specific implementation methods are merely illustrative and not restrictive. Under the guidance of the present application, ordinary technicians in this field can also make many forms without departing from the purpose of the present application and the scope of protection of the claims, all of which are within the protection of the present application.
Claims
1. An ultrasonic vibration device, comprising a transducer body (1), an amplitude modulator (2), a motor sheet (3) and a tool head (4), characterized in that: Also includes: A threaded hole (5) is provided at the lower end of the amplitude modulator (2); A pair of limiting units (6) are respectively adjustably mounted on two sides of the amplitude modulator (2) and connected to the threaded hole (5).
2. An ultrasonic vibration device according to claim 1, characterized in that: The limiting unit (6) comprises: An adjustment block (7) movably mounted on the transducer body; A connecting rod (8), the front end of which is fixedly connected to the bottom end of the adjusting block (7); A clamping block (9) fixedly connected to the rear end of the connecting rod (8); A pull ring (10) is fixedly connected to the adjustment block (7).
3. An ultrasonic vibration device according to claim 2, characterized in that: Also includes: A mounting groove (11) which is arranged on the outer wall of the amplitude modulator (2) and has an adjusting block (7) movably mounted therein; A slide groove (12) is arranged on the inner wall of the threaded hole (5) and has a clamping block (9) movably installed inside; A through hole (13) fixedly connected between the mounting groove (11) and the slide groove (12); Wherein, the connecting rod (8) is movably inserted into the through hole (13).
4. An ultrasonic vibration device according to claim 3, characterized in that: Also includes: A snap ring groove (14) arranged on the outer wall of the tool head (4); Wherein, the clamping block (9) can be installed in the clamping ring groove (14).
5. The ultrasonic vibration device according to claim 3, characterized in that: Also includes: A pair of buffer grooves (15) respectively arranged on both sides of the mounting groove (11); A pair of sliders (16) which are respectively fixedly connected to the two ends of the adjustment block (7) and slidably installed in each buffer groove (15); A pair of buffer components (17) are installed in each of the buffer grooves (15) and fixedly connected between the upper wall of each buffer groove (15) and the sliding block (16).
6. The ultrasonic vibration device according to claim 5, characterized in that: The buffer component (17) comprises: A first damping block (18) fixedly connected to the upper end of the buffer groove (15); A second damping block (19) fixedly connected to the upper end of the sliding block (16); A spring (20) is fixedly connected between the first damping block (18) and the second damping block (19).
7. The ultrasonic vibration device according to claim 1, characterized in that: Also includes: A heat dissipation sleeve (21), which is sleeved on the transducer body (1); A heat dissipation layer (22) disposed between the heat dissipation sleeve (21) and the transducer body (1); A plurality of heat dissipation holes (23) are evenly distributed on the heat dissipation sleeve (21).
8. An ultrasonic vibration device according to claim 7, characterized in that: The heat dissipation layer (22) is a graphene heat dissipation layer.
Citation Information
Patent Citations
An ultrasonic transducer
CN218854772U