Support used for train wheel forging and provided with cleaning structure

By designing a bracket with a cleaning structure, including limiting, cleaning and collecting components, the problem of debris splashing during the forging of train wheels is solved, the forging effect and work safety is improved, and the centralized collection and cooling treatment of waste chips is realized.

CN222856616UActive Publication Date: 2025-05-13JIANGSU JUNYU NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202421459033.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-25
Publication Date
2025-05-13
Estimated Expiration
2034-06-25

AI Technical Summary

Technical Problem

When the train wheel is forged and processed, debris on the surface will splash, causing difficulty in cleaning and may splash the staff and affect the forging effect.

Method used

A bracket with a cleaning structure is designed, including a limiting assembly, a cleaning assembly and a collection assembly. The limiting assembly drives the limiting plate through the cylinder to achieve clamping of train wheels of different sizes; the cleaning assembly drives the cleaning scraper through the electric push rod to clean up the waste chips on the forging table; the collection assembly collects and cools the waste chips through the collection chamber and the pull-out box.

Benefits of technology

It effectively solves the problem of debris splashing on the surface of the train wheel, improves the forging effect and work safety, and realizes centralized collection and cooling treatment of waste chips.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a train wheel forging support with a cleaning structure, which belongs to the technical field of train wheel processing, and is characterized in that the train wheel forging support comprises a base and a forging table, support legs are fixedly connected between opposite sides of the base and the forging table, and the front side of the top of the base is fixedly connected with a collecting assembly. Side plates are fixedly connected to the two sides of the top of the forging table correspondingly, the cleaning assembly is arranged, an electric push rod can drive a moving plate and a cleaning scraping plate to move, the cleaning scraping plate can drive train wheel scraps on the top of the forging table to move together when moving, and therefore the scraps can be cleaned; according to the waste chip cleaning device, the cleaned waste chips can fall into the drawing box in the collecting bin, so that the waste chips can be collected in a centralized mode, and due to the fact that clean water is arranged in the collecting bin, the waste chips with the high temperature can be cooled, the situation that workers are hurt by the high-temperature waste chips is avoided, and the cleaning effect is further improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of railway wheel processing, in particular to a bracket with a cleaning structure used for forging railway wheels. Background Art

[0002] Train wheels are rotating components between railway tracks and locomotive axles that bear loads. The parts of the wheels that contact the rails are subject to great pressure and the contact surface produces elastic deformation and great contact stress. Forging refers to the process of forging metal in a red-hot state through equipment such as pneumatic hammers or presses. To put it simply, forging is to soften the metal of an object and knead it into shape. Forging can ensure the continuity of the metal fiber structure, keep the fiber structure of the forging consistent with the shape of the forging, and ensure that the metal streamlines are complete, the structure is dense, and the mechanical properties are good. Train wheels need to be forged during production.

[0003] When the train wheel is forged, as the forging continues, the debris on the surface of the train wheel will continue to splash everywhere, making it inconvenient to clean the debris. In addition, due to the high temperature of the debris, it may splash and injure the staff, easily causing safety accidents, thereby reducing the forging effect. Utility Model Content

[0004] The utility model provides a bracket with a cleaning structure for forging train wheels, aiming to solve the problem that during the forging process of the existing train wheels, as the forging is continuously carried out, the debris on the surface of the train wheel will continuously splash everywhere, making it inconvenient to clean the debris, and because the temperature of the debris is high, it may splash and injure the staff, easily causing safety accidents, thereby affecting the forging effect.

[0005] The utility model is implemented as follows: a bracket with a cleaning structure for forging a train wheel, comprising a base and a forging table, a supporting leg is fixedly connected between the base and the opposite side of the forging table, a collecting assembly is fixedly connected to the front side of the top of the base, side plates are fixedly connected to both sides of the top of the forging table, and limiting assemblies are arranged on the opposite sides of the two side plates, a back plate is fixedly connected to the rear side of the top of the forging table, a cleaning assembly is arranged on the front side of the back plate, an L-shaped frame is fixedly connected to the rear side of the top of the base, and a forging device is arranged at the bottom of the L-shaped frame;

[0006] The cleaning assembly includes an electric push rod, a movable plate, a cleaning scraper and a slider. The electric push rod is fixedly connected to the front side of the back plate, the rear side of the movable plate is fixedly connected to the telescopic end of the electric push rod, the cleaning scraper is fixedly connected to the bottom of the front side of the movable plate, and the bottom of the cleaning scraper is in contact with the top of the forging table, and the slider is fixedly connected to both sides of the movable plate.

[0007] In order to achieve the effect of clamping and fixing train wheels of different sizes, a bracket with a cleaning structure for forging train wheels is preferably used in the utility model. The limiting assembly includes a cylinder, an arc plate, a limiting plate, a telescopic rod and an elastic member. The cylinder has a side plate fixedly connected to the side plate on the side close to the side plate, the arc plate is fixedly connected to the telescopic end of the cylinder, the limiting plate is arranged inside the arc plate, the telescopic rod is fixedly connected between the opposite sides of the arc plate and the limiting plate, the elastic member is sleeved on the surface of the telescopic rod, and the side of the elastic member close to the arc plate and the limiting plate are respectively fixedly connected to the arc plate and the limiting plate.

[0008] In order to achieve the effect of centralized collection of waste chips, a bracket with a cleaning structure for forging train wheels is preferably used in the utility model. The collection assembly includes a collection bin, a pull-out box and a placement net. The collection bin is fixedly connected to the front side of the top of the base and clean water is provided inside the collection bin. The pull-out box is movably connected to the inside of the collection bin, and the placement net is fixedly connected to the bottom of the inner wall of the pull-out box.

[0009] In order to achieve the effect of receiving cleaned waste chips, as a preferred bracket with a cleaning structure for forging railway wheels of the utility model, a fixing block is fixedly connected to the front side of the forging table, and the interior of the fixing block is set as a cavity.

[0010] In order to achieve the effect of guiding the falling trajectory of waste chips, as a preferred bracket with a cleaning structure for forging train wheels of the utility model, a guide plate is fixedly connected to the front side of the bottom of the fixed block, the other side of the guide plate is fixedly connected to the top of the collecting bin, and baffles are fixedly connected on both sides of the guide plate.

[0011] In order to achieve the effect of fixing and limiting the position of the pull-out box, as a preferred bracket with a cleaning structure for forging train wheels of the utility model, the right side of the front side of the collecting bin is threadedly connected with a bolt, and the end of the bolt is movably connected to the front side of the pull-out box.

[0012] In order to achieve the effect of limiting the moving route of the cleaning scraper, as a preferred bracket with a cleaning structure for forging train wheels of the utility model, a slide groove is opened between the opposite sides of the two side plates, and a slide rod is fixedly connected to the inside of the slide groove, and the slider is slidably connected to the surface of the slide rod.

[0013] In order to achieve the effect of improving the clamping force of the railway wheel, as a preferred bracket with a cleaning structure for forging railway wheels of the utility model, the number of the telescopic rods and the elastic members are set to be several and are distributed in a ring shape inside the arc plate.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] The bracket with a cleaning structure for forging train wheels can drive the corresponding limit plates to move by setting a limit component, so that the two limit plates can clamp and limit train wheels of different sizes, thereby improving the forging effect; by setting a cleaning component, the electric push rod can drive the moving plate and the cleaning scraper to move, and when the cleaning scraper moves, it can drive the train wheel waste on the top of the forging table to move together, so that the waste can be cleaned; by setting a collecting component, the cleaned waste will fall into the drawer box inside the collecting bin, so that the waste can be collected in a centralized manner; and because clean water is provided in the collecting bin, the waste with higher temperature can be cooled to avoid the high-temperature waste from causing harm to the staff, thereby further improving the cleaning effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is the overall structural diagram of the bracket with a cleaning structure for forging a train wheel of the utility model;

[0017] Figure 2 It is a right view of the bracket with a cleaning structure used for forging train wheels in the utility model;

[0018] Figure 3 It is a structural schematic diagram of the cleaning component in the utility model;

[0019] Figure 4 It is a structural schematic diagram of the collection component in the utility model;

[0020] Figure 5 It is a structural schematic diagram of the limit assembly in the utility model.

[0021] In the figure, 1, base; 2, forging table; 3, supporting leg; 4, collecting component; 401, collecting bin; 402, pull-out box; 403, placing net; 5, side panel; 6, limiting component; 601, cylinder; 602, arc plate; 603, limiting plate; 604, telescopic rod; 605, elasticity; 7, back plate; 8, cleaning component; 801, electric push rod; 802, moving plate; 803, cleaning scraper; 804, slider; 9, L-shaped frame; 10, forging device; 11, fixing block; 12, guide plate; 13, baffle; 14, bolt; 15, slide groove; 16, slide rod. DETAILED DESCRIPTION

[0022] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0023] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, in the description of the present invention, "multiple" means two or more, unless otherwise clearly and specifically defined.

[0024] See also Figure 1-5 The utility model provides a technical solution: a bracket with a cleaning structure for forging train wheels, comprising a base 1 and a forging platform 2, a supporting leg 3 is fixedly connected between the base 1 and the opposite side of the forging platform 2, a collecting assembly 4 is fixedly connected to the front side of the top of the base 1, side panels 5 are fixedly connected to both sides of the top of the forging platform 2, and a limiting assembly 6 is arranged on the opposite side of the two side panels 5, a back plate 7 is fixedly connected to the rear side of the top of the forging platform 2, a cleaning assembly 8 is arranged on the front side of the back plate 7, an L-shaped frame 9 is fixedly connected to the rear side of the top of the base 1, and a forging device 10 is arranged at the bottom of the L-shaped frame 9;

[0025] The cleaning assembly 8 includes an electric push rod 801, a movable plate 802, a cleaning scraper 803 and a slider 804. The electric push rod 801 is fixedly connected to the front side of the back plate 7, the rear side of the movable plate 802 is fixedly connected to the telescopic end of the electric push rod 801, the cleaning scraper 803 is fixedly connected to the bottom of the front side of the movable plate 802, and the bottom of the cleaning scraper 803 is in contact with the top of the forging table 2, and the slider 804 is fixedly connected to both sides of the movable plate 802.

[0026] In this embodiment: by setting the limit component 6, the cylinder 601 can drive the corresponding limit plate 603 to move, so that the two limit plates 603 can clamp and limit the train wheels of different sizes, thereby improving the forging effect; by setting the cleaning component 8, the electric push rod 801 can drive the moving plate 802 and the cleaning scraper 803 to move, and when the cleaning scraper 803 moves, it can drive the train wheel waste on the top of the forging table 2 to move together, so that the waste can be cleaned; by setting the collecting component 4, the cleaned waste will fall into the pull-out box 402 inside the collecting bin 401, so that the waste can be collected in a centralized manner, and because clean water is provided in the collecting bin 401, the waste with higher temperature can be cooled down to avoid the high temperature waste from causing harm to the staff, further improving the cleaning effect.

[0027] As a technical optimization scheme of the utility model, the limit assembly 6 includes a cylinder 601, an arc plate 602, a limit plate 603, a telescopic rod 604 and an elastic member 605. The side of the cylinder 601 close to the side plate 5 is fixedly connected with the side plate 5, the arc plate 602 is fixedly connected to the telescopic end of the cylinder 601, the limit plate 603 is arranged inside the arc plate 602, the telescopic rod 604 is fixedly connected between the opposite sides of the arc plate 602 and the limit plate 603, the elastic member 605 is sleeved on the surface of the telescopic rod 604, and the side of the elastic member 605 close to the arc plate 602 and the limit plate 603 is respectively fixedly connected to the arc plate 602 and the limit plate 603.

[0028] In this embodiment: by setting the limit assembly 6, the cylinder 601 can drive the corresponding limit plate 603 to move, so that the two limit plates 603 can clamp and limit the train wheels of different sizes, avoiding the deviation of the train wheels during forging, thereby improving the forging effect.

[0029] As a technical optimization solution of the utility model, the collecting component 4 includes a collecting bin 401, a pull-out box 402 and a placing net 403. The collecting bin 401 is fixedly connected to the front side of the top of the base 1 and clean water is provided inside the collecting bin 401. The pull-out box 402 is movably connected to the inside of the collecting bin 401, and the placing net 403 is fixedly connected to the bottom of the inner wall of the pull-out box 402.

[0030] In this embodiment: by setting up the collection component 4, the cleaned waste will fall into the pull-out box 402 inside the collection bin 401, so that the waste can be collected in a centralized manner, and because clean water is provided in the collection bin 401, the waste with a higher temperature can be cooled down to avoid the high-temperature waste from causing harm to the staff, thereby further improving the cleaning effect.

[0031] As a technical optimization solution of the utility model, a fixing block 11 is fixedly connected to the front side of the forging table 2, and the interior of the fixing block 11 is set as a cavity.

[0032] In this embodiment, by providing the fixed block 11 , the waste chips cleaned by the cleaning assembly 8 will fall into the fixed block 11 , which is convenient for the subsequent centralized collection of the waste chips.

[0033] As a technical optimization solution of the utility model, a guide plate 12 is fixedly connected to the front side of the bottom of the fixed block 11, the other side of the guide plate 12 is fixedly connected to the top of the collection bin 401, and baffles 13 are fixedly connected to both sides of the guide plate 12.

[0034] In this embodiment: through the above settings, the waste chips inside the fixed block 11 can fall into the collection bin 401 through the guide plate 12, the guide plate 12 can guide the falling trajectory of the waste chips, and the baffle 13 can prevent the waste chips from falling into the area outside the collection bin 401, thereby improving the collection effect.

[0035] As a technical optimization solution of the present invention, a bolt 14 is threadedly connected to the right side of the front side of the collection bin 401 , and the end of the bolt 14 is movably connected to the front side of the pull-out box 402 .

[0036] In this embodiment: by setting a bolt 14 and rotating the bolt 14 so that the end of the bolt 14 is tightly fitted with the front side of the pull-out box 402, the position of the pull-out box 402 can be limited and fixed to avoid loosening and displacement of the pull-out box 402 when it is used.

[0037] As a technical optimization solution of the present invention, a slide groove 15 is provided between the two opposite sides of the two side panels 5 , a slide rod 16 is fixedly connected inside the slide groove 15 , and the slider 804 is slidably connected to the surface of the slide rod 16 .

[0038] In this embodiment: through the above settings, the slide groove 15 and the slide rod 16 can limit the moving path of the slider 804, thereby limiting the moving path of the moving plate 802 and the cleaning scraper 803, thereby improving the stability of the cleaning component 8 during movement.

[0039] As a technical optimization solution of the present invention, the number of telescopic rods 604 and elastic members 605 is set to be several, and are distributed in a ring shape inside the arc plate 602.

[0040] In this embodiment: through the above settings, after the two limit plates 603 clamp and fix the train wheel, as the forging continues, the diameter of the lower end of the train wheel will gradually increase, so that the train wheel will squeeze the limit plate 603 outward, and driven by the outward elastic force of the elastic part 605, the limit plate 603 can always fit tightly with the surface of the train wheel, thereby improving the clamping and limiting effect of the train wheel.

[0041] Working principle: first, place the train wheel on the top of the forging table 2, start the cylinder 601, the cylinder 601 will drive the corresponding limit plate 603 to move, so that the two limit plates 603 can clamp and limit the train wheels of different sizes, and then start the forging device 10, the forging device 10 can forge the train wheel, during the forging process, the debris on the surface of the train wheel will fall to the top of the forging table 2, and then start the electric push rod 801, the electric push rod 801 will drive the moving plate 802 and the cleaning scraper 803 to move, and when the cleaning scraper 803 moves, it will drive the train wheel waste on the top of the forging table 2 to move together, so that the waste can be pushed to the inside of the fixed block 11, and then the waste will fall into the pull-out box 402 inside the collection bin 401 through the guide plate 12, the clean water in the collection bin 401 can cool down the high-temperature waste, when there is a lot of waste collected in the pull-out box 402, loosen the bolt 14 and remove the pull-out box 402.

[0042] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A support with a cleaning structure for forging a train wheel, comprising a base (1) and a forging table (2), characterized in that: A supporting leg (3) is fixedly connected between the base (1) and the opposite side of the forging platform (2); a collecting assembly (4) is fixedly connected to the front side of the top of the base (1); side panels (5) are fixedly connected to both sides of the top of the forging platform (2); a limiting assembly (6) is provided on the opposite side of the two side panels (5); a back panel (7) is fixedly connected to the rear side of the top of the forging platform (2); a cleaning assembly (8) is provided on the front side of the back panel (7); an L-shaped frame (9) is fixedly connected to the rear side of the top of the base (1); and a forging device (10) is provided at the bottom of the L-shaped frame (9); The cleaning assembly (8) comprises an electric push rod (801), a movable plate (802), a cleaning scraper (803) and a slider (804); the electric push rod (801) is fixedly connected to the front side of the back plate (7); the rear side of the movable plate (802) is fixedly connected to the telescopic end of the electric push rod (801); the cleaning scraper (803) is fixedly connected to the bottom of the front side of the movable plate (802); the bottom of the cleaning scraper (803) is in contact with the top of the forging table (2); and the slider (804) is fixedly connected to both sides of the movable plate (802).

2. A bracket with a cleaning structure for forging train wheels according to claim 1, characterized in that: The limiting assembly (6) comprises a cylinder (601), an arc plate (602), a limiting plate (603), a telescopic rod (604) and an elastic (605) component. The side of the cylinder (601) close to the side plate (5) is fixedly connected to the side plate (5). The arc plate (602) is fixedly connected to the telescopic end of the cylinder (601). The limiting plate (603) is arranged inside the arc plate (602). The telescopic rod (604) is fixedly connected between the arc plate (602) and the side of the limiting plate (603) opposite to each other. The elastic (605) component is sleeved on the surface of the telescopic rod (604). The side of the elastic (605) component close to the arc plate (602) and the limiting plate (603) is fixedly connected to the arc plate (602) and the limiting plate (603) respectively.

3. The bracket with a cleaning structure for forging train wheels according to claim 1, characterized in that: The collecting assembly (4) comprises a collecting bin (401), a pull-out box (402) and a placement net (403); the collecting bin (401) is fixedly connected to the front side of the top of the base (1) and clean water is provided inside the collecting bin (401); the pull-out box (402) is movably connected inside the collecting bin (401), and the placement net (403) is fixedly connected to the bottom of the inner wall of the pull-out box (402).

4. The bracket with a cleaning structure for forging a train wheel according to claim 1, characterized in that: A fixing block (11) is fixedly connected to the front side of the forging table (2), and the interior of the fixing block (11) is arranged as a cavity.

5. The bracket with a cleaning structure for forging railway wheels according to claim 4, characterized in that: A guide plate (12) is fixedly connected to the front side of the bottom of the fixed block (11), the other side of the guide plate (12) is fixedly connected to the top of the collection bin (401), and baffles (13) are fixedly connected to both sides of the guide plate (12).

6. The bracket with a cleaning structure for forging railway wheels according to claim 3, characterized in that: A bolt (14) is threadedly connected to the right side of the front side of the collection bin (401), and the end of the bolt (14) is movably connected to the front side of the pull-out box (402).

7. The bracket with a cleaning structure for forging a train wheel according to claim 1, characterized in that: A sliding groove (15) is provided between the two opposite sides of the two side plates (5), a sliding rod (16) is fixedly connected inside the sliding groove (15), and the sliding block (804) is slidably connected to the surface of the sliding rod (16).

8. The bracket with a cleaning structure for forging railway wheels according to claim 2, characterized in that: The number of the telescopic rods (604) and the elastic members (605) is set to be a plurality and are distributed in a ring shape inside the arc-shaped plate (602).

Citation Information

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