Aluminum pipe welding positioning device

By designing an aluminum pipe welding positioning device, using the cooperation of electric cylinders, limit blocks and guide veneers, the problem of difficult to effectively position the pipe fittings in the prior art is solved, and the neatness of the welding splicing and the improvement of welding efficiency and quality are achieved.

CN222857182UActive Publication Date: 2025-05-13JIANGMEN ZHESHUN AIR CONDITIONING ACCESSORIES CO LTD
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Patent Information

Application Number
CN202421370459.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-17
Publication Date
2025-05-13
Estimated Expiration
2034-06-17

AI Technical Summary

Technical Problem

Existing aluminum pipe welding devices are difficult to effectively position the pipe fittings, resulting in frequent defects at the welding.

Method used

An aluminum pipe welding positioning device is designed, and precise positioning of the pipe fittings is achieved through the tight cooperation of the first electric cylinder, the U-shaped limiting block, the first sliding plate, the first guide plate, the first base disc, the L-shaped limiting module, the first positioning roller and other components.

Benefits of technology

It effectively solves the problem of pipe fitting positioning, ensures that the welding splicing is neat, and improves welding efficiency and quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an aluminum pipe welding positioning device which comprises a first electric air cylinder, one end of the first electric air cylinder is rotatably connected with the middle of a U-shaped limiting block, the bottom of the U-shaped limiting block is fixedly connected with the top of a first sliding flat plate, and a groove in the bottom of the first sliding flat plate is slidably connected with the top of a first guide single plate. The bottom of the first guide single plate is fixedly connected with one side of the first base disc. According to the aluminum pipe welding positioning device, a first electric air cylinder, a U-shaped limiting block, a first sliding flat plate, a first guide single plate, a first base disc, an L-shaped limiting module, a first positioning roller, a first limiting vertical plate, a second guide single plate, a U-shaped positioning module, a second positioning roller, a position control guide groove and a guide position control single rod are arranged; according to the pipe fitting positioning device, pipe fittings can be effectively positioned, so that the splicing positions of the pipe fittings can be kept neat, welding operation of workers is facilitated, and the working efficiency and the welding quality are improved.
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Description

Technical Field

[0001] The utility model relates to the field of aluminum tube welding, in particular to an aluminum tube welding positioning device. Background Art

[0002] Welding characteristics: Aluminum and aluminum alloys have the characteristics of strong thermal conductivity and large heat capacity, large linear expansion coefficient, low melting point and low high temperature strength, etc., which makes welding difficult. Certain measures should be taken to ensure the welding quality. The welding methods that can be used for aluminum pipes are: 1. TIG welding is commonly used, 2. Low-temperature M51 with M51-F welding wire is operated at a working temperature of 179 degrees, 3. WE53 low-temperature aluminum welding rod is used for welding 7 series of aluminum alloys, 4. Q303 low-temperature aluminum welding.

[0003] In the prior art, the publication number is: (CN220050537U), a pipe welding device, which includes a bearing mounting seat, the bearing mounting seat includes a mounting seat body, a mounting groove is provided in the middle position of the upper side wall of the mounting seat body, a connecting bearing is bolted in the mounting groove, fixed legs are fixedly connected to both sides of the lower side wall of the mounting seat body, the front side wall of the connecting bearing is bolted to a welding machine mounting frame, and a mounting seat transmission mechanism is provided at one side of the rear of the bearing mounting seat. According to the pipe welding device described, the bottom rotating arm includes a connecting arm. In the utility model, a connecting bearing is used as a mounting part of the welding machine mounting frame, and the mounting seat transmission structure provides power for the rotation of the welding machine mounting frame, so that the welding mounting frame can be directly rotated, and no longer relies on manual rotation of the workpiece, so that the welding efficiency and quality are greatly improved.

[0004] Although the above scheme enables the welding mounting frame to rotate directly without relying on manual rotation of the workpiece, thereby greatly improving the welding efficiency and quality, the welding device in the above patent is difficult to position the pipe fittings. Generally, when welding pipe fittings, the placement of the pipe fittings often deviates, resulting in defects in the welding. For this reason, we provide an aluminum tube welding positioning device to solve the above problems. Utility Model Content

[0005] The main purpose of the utility model is to provide an aluminum tube welding positioning device, which can effectively solve the problems mentioned in the background technology.

[0006] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0007] A device for welding and positioning an aluminum tube comprises a first electric cylinder, one end of which is rotatably connected to the middle of a U-shaped limit block, the bottom of the U-shaped limit block is fixedly connected to the top of a first sliding plate, the groove at the bottom of the first sliding plate is slidably connected to the top of a first guide plate, the bottom of the first guide plate is fixedly connected to one side of a first base disc, one side of the first base disc is fixedly connected to one side of an L-shaped limit module, the middle of the L-shaped limit module is rotatably connected to a first positioning roller, and the close fit between the components can effectively position the pipe fitting, thereby facilitating subsequent welding operations.

[0008] Preferably, the top of the first sliding plate is fixedly connected to the bottom of the first limiting vertical plate, and a guide control single rod is fixedly connected to the middle of the first limiting vertical plate. There are two groups of guide control single rods, which are existing technologies and will not be described in detail.

[0009] Preferably, there are two groups of the first limiting vertical plates, and a second guide single plate is fixedly connected between the two groups of first limiting vertical plates. The bottom of the second guide single plate is fixedly connected to the top of the first sliding plate. The setting of the second guide single plate can effectively limit other components.

[0010] Preferably, the top of the second guide plate is slidably connected to the groove at the bottom of the U-shaped positioning module, the bottom of the U-shaped positioning module is rotatably connected to the second positioning roller, there are two groups of second positioning rollers, and the middle part of the U-shaped positioning module is provided with a position control guide groove. The setting of the position control guide groove can effectively avoid collision between components.

[0011] Preferably, the other end of the first electric cylinder is fixedly connected to one side of the second limiting vertical plate, the bottom of the second limiting vertical plate is fixedly connected to the top of the first base disc, and the outer circumferential surface of the first base disc is fixedly connected to a triangular support frame. The setting of the triangular support frame can effectively ensure the normal operation of the positioning device.

[0012] Preferably, the bottom of the triangular support frame is fixedly connected to the top of the first workbench, and the top of the first workbench is fixedly connected to the bottom of the waste collection box. The setting of the waste collection box can effectively collect the residue generated during the welding process.

[0013] Preferably, the bottom of the first workbench is fixedly connected to the top of the first balancing base, there are four groups of first balancing bases, and the four groups of first balancing bases are evenly distributed at the bottom of the first workbench. The setting of the first workbench makes it convenient for workers to weld pipe fittings.

[0014] Preferably, there are two groups of the first base discs, and a reinforcing guide rod is fixedly connected between the two groups of first base discs. There are two groups of reinforcing guide rods, and the outer circumferential surfaces of the two groups of first base discs are respectively fixedly connected with triangular support frames. The provision of multiple groups of first base discs increases the practicability of the positioning device.

[0015] Compared with the prior art, the utility model has the following beneficial effects:

[0016] In the utility model, through the arrangement of the first electric cylinder, the U-shaped limit block, the first sliding plate, the first guide single plate, the first base disc, the L-shaped limit module, the first positioning roller, the first limit vertical plate, the second guide single plate, the U-shaped positioning module, the second positioning roller, the position control guide groove, and the guide control single rod, the pipe fittings can be effectively positioned, so that the joints of the pipe fittings can be kept neat, thereby facilitating the welding operation of the staff and improving the work efficiency and welding quality.

[0017] In the utility model, by arranging the second limiting vertical plate, the triangular supporting frame, the first working table, the first balancing base, the waste collection box and the reinforced guiding single rod, the practicality of the positioning device can be greatly increased, so that the positioning device can always remain stable during use and is not prone to tilting, while facilitating the recycling of waste. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0019] Figure 2 It is a schematic diagram of the three-dimensional structure of the first base disc of the utility model;

[0020] Figure 3 It is a schematic diagram of the three-dimensional structure of the second guide single plate of the utility model;

[0021] Figure 4 It is a three-dimensional structural schematic diagram of the U-shaped positioning module of the utility model.

[0022] In the figure: 1. first electric cylinder; 2. U-shaped limit block; 3. first sliding plate; 4. first guide single plate; 5. first base disc; 6. L-shaped limit module; 7. first positioning roller; 8. first limit vertical plate; 9. second guide single plate; 10. U-shaped positioning module; 11. second positioning roller; 12. position control guide groove; 13. guide position control single rod; 14. second position limit vertical plate; 15. triangular support frame; 16. first workbench; 17. first balance base; 18. waste collection box; 19. reinforced guide single rod. DETAILED DESCRIPTION

[0023] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0024] like Figure 2 As shown, an aluminum tube welding positioning device includes a first electric cylinder 1. The first electric cylinder 1 is a prior art and will not be described in detail. The setting of the first electric cylinder 1 can effectively promote the movement of subsequent components. The other end of the first electric cylinder 1 is fixedly connected to one side of the second limiting vertical plate 14. The setting of the second limiting vertical plate 14 can effectively ensure that the first electric cylinder 1 always remains stable during the movement.

[0025] like Figure 1 and Figure 2 As shown, the bottom of the second limiting vertical plate 14 is fixedly connected to the top of the first base disc 5, there are two groups of first base discs 5, and a reinforcing guide single rod 19 is fixedly connected between the two groups of first base discs 5. There are two groups of reinforcing guide single rods 19, and the outer circumferential surfaces of the two groups of first base discs 5 are respectively fixedly connected with triangular support frames 15. The purpose of setting multiple groups of first base discs 5 is to position the two groups of pipe fittings, thereby ensuring that the joints of the pipe fittings remain neat.

[0026] like Figure 1 and Figure 2 As shown, the outer circumferential surface of the first base disc 5 is fixedly connected with a triangular support frame 15. The setting of the triangular support frame 15 can effectively ensure that the first base disc 5 remains stable. The bottom of the triangular support frame 15 is fixedly connected to the top of the first workbench 16. The bottom of the first workbench 16 is fixedly connected to the top of the first balancing base 17. There are four groups of first balancing bases 17. The four groups of first balancing bases 17 are evenly distributed at the bottom of the first workbench 16. The purpose of setting multiple groups of first balancing bases 17 is to effectively ensure the stability of the positioning device during operation and not prone to tilting.

[0027] like Figure 1 , Figure 2 and Figure 3 As shown, the top of the first workbench 16 is fixedly connected to the bottom of the waste collection box 18. The setting of the waste collection box 18 saves the time of subsequent staff in cleaning up the waste. One end of the first electric cylinder 1 is rotatably connected to the middle part of the U-shaped limit block 2. The bottom of the U-shaped limit block 2 is fixedly connected to the top of the first sliding plate 3. The top of the first sliding plate 3 is fixedly connected to the bottom of the first limit vertical plate 8. There are two groups of first limit vertical plates 8. A second guide single plate 9 is fixedly connected between the two groups of first limit vertical plates 8. The purpose of setting multiple groups of first limit vertical plates 8 is to effectively ensure the stability of other components.

[0028] like Figure 2and Figure 4 As shown, the top of the second guide plate 9 is slidably connected to the groove at the bottom of the U-shaped positioning module 10. The setting of the second guide plate 9 can effectively ensure that the U-shaped positioning module 10 remains stable at all times during the movement. The bottom of the U-shaped positioning module 10 is rotatably connected to the second positioning roller 11. There are two groups of second positioning rollers 11. The middle part of the U-shaped positioning module 10 is provided with a control guide groove 12. The purpose of setting multiple groups of second positioning rollers 11 is to effectively push the pipe to move and clamp the pipe, thereby ensuring that the pipe always remains stationary.

[0029] like Figure 2 As shown, the bottom of the second guide single plate 9 is fixedly connected to the top of the first sliding plate 3, and the middle of the first limiting vertical plate 8 is fixedly connected with a guide control single rod 13. There are two groups of guide control single rods 13. The guide control single rods 13 are existing technologies and will not be described in detail. The guide control single rods 13 themselves are elastic to avoid collisions between components.

[0030] like Figure 2 As shown, the groove at the bottom of the first sliding plate 3 is slidably connected to the top of the first guide single plate 4, the bottom of the first guide single plate 4 is fixedly connected to one side of the first base disc 5, one side of the first base disc 5 is fixedly connected to one side of the L-shaped limit module 6, and the middle part of the L-shaped limit module 6 is rotatably connected to the first positioning roller 7. The mutual cooperation between the L-shaped limit module 6 and the first positioning roller 7 can effectively ensure the stability of the pipe fitting.

[0031] It should be noted that in actual use of the device, the pipe fitting is first placed in the groove in the first base disc 5, and the first electric cylinder 1 is started to work, so as to push the first sliding plate 3 under the U-shaped limit block 2 to slide on the first guide single plate 4, thereby driving the second guide single plate 9 on the first limit vertical plate 8 to move synchronously, so that the second positioning roller 11 under the U-shaped positioning module 10 moves, so that the second positioning roller 11 gradually clamps the pipe fitting, and the mutual cooperation between the first positioning roller 7 and the second positioning roller 11 at the bottom can effectively position the pipe fitting, and when the second positioning roller 11 positions the pipe fitting and thus encounters resistance, the U-shaped positioning module 10 can slide horizontally on the second guide single plate 9, so that the U-shaped positioning module 10 touches the guide control single rod 13, and under the action of the elasticity of the guide control single rod 13 itself, the U-shaped positioning module 10 is gradually reset, thereby driving the pipe fitting to reset, so that the joints of the pipe fittings can be kept neat, which greatly improves the welding efficiency and welding quality of the staff.

[0032] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. An aluminum tube welding positioning device, characterized in that: The invention comprises a first electric cylinder (1), one end of the first electric cylinder (1) is rotatably connected to the middle of a U-shaped limit block (2), the bottom of the U-shaped limit block (2) is fixedly connected to the top of a first sliding plate (3), the groove at the bottom of the first sliding plate (3) is slidably connected to the top of a first guide plate (4), the bottom of the first guide plate (4) is fixedly connected to one side of a first base disc (5), one side of the first base disc (5) is fixedly connected to one side of an L-shaped limit module (6), and the middle of the L-shaped limit module (6) is rotatably connected to a first positioning roller (7).

2. The aluminum tube welding positioning device according to claim 1, characterized in that: The top of the first sliding plate (3) is fixedly connected to the bottom of the first position-limiting vertical plate (8), and a guide position-controlling single rod (13) is fixedly connected to the middle of the first position-limiting vertical plate (8), and there are two groups of guide position-controlling single rods (13).

3. The aluminum tube welding positioning device according to claim 2, characterized in that: There are two groups of the first position-limiting vertical plates (8), and a second guide single plate (9) is fixedly connected between the two groups of the first position-limiting vertical plates (8). The bottom of the second guide single plate (9) is fixedly connected to the top of the first sliding plate (3).

4. The aluminum tube welding positioning device according to claim 3, characterized in that: The top of the second guide single plate (9) is slidably connected to the groove at the bottom of the U-shaped positioning module (10), the bottom of the U-shaped positioning module (10) is rotatably connected to a second positioning roller (11), there are two sets of second positioning rollers (11), and a position control guide groove (12) is provided in the middle of the U-shaped positioning module (10).

5. The aluminum tube welding positioning device according to claim 1, characterized in that: The other end of the first electric cylinder (1) is fixedly connected to one side of the second limit vertical plate (14), the bottom of the second limit vertical plate (14) is fixedly connected to the top of the first base disc (5), and the outer circumferential surface of the first base disc (5) is fixedly connected to a triangular support frame (15).

6. The aluminum tube welding positioning device according to claim 5, characterized in that: The bottom of the triangular support frame (15) is fixedly connected to the top of the first workbench (16), and the top of the first workbench (16) is fixedly connected to the bottom of the waste collection box (18).

7. The aluminum tube welding positioning device according to claim 6, characterized in that: The bottom of the first workbench (16) is fixedly connected to the top of the first balancing base (17), and there are four groups of first balancing bases (17) in total. The four groups of first balancing bases (17) are evenly distributed on the bottom of the first workbench (16).

8. The aluminum tube welding positioning device according to claim 1, characterized in that: There are two groups of the first base discs (5), and a reinforcing guide single rod (19) is fixedly connected between the two groups of first base discs (5). There are two groups of the reinforcing guide single rods (19), and the outer circumferential surfaces of the two groups of first base discs (5) are respectively fixedly connected to triangular support frames (15).

Citation Information

Patent Citations

  • Pipe fitting welding device

    CN220050537U