Multi-station detecting and assembling mechanism of collaborative robot

By designing a multi-station collaborative robot mechanism, the precision assembly of multiple specifications of materials is achieved by using a two-way motor to drive the robot arm and suction cup, the problems of low automation and difficulty in precision assembly of single-submarine cooperative robots are solved, and the automation and accuracy of assembly are improved.

CN222857201UActive Publication Date: 2025-05-13JILIN HENGJING AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202421701120.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-18
Publication Date
2025-05-13
Estimated Expiration
2034-07-18

AI Technical Summary

Technical Problem

The existing single-robot collaborative robots have low automation when loading and unloading materials, high labor intensity, limited activity and movement, and difficult to achieve precise assembly, resulting in a low scope of application.

Method used

A collaborative robot multi-station detection and assembly mechanism is designed, and a two-way motor drives the rotation shaft to drive the robot arm to rotate. Combined with suction cups, electric telescopic rods and cylinders, it realizes the adsorption and assembly of multi-angle and specification materials, and is detected and monitored through cameras and tactile sensors.

Benefits of technology

It improves the degree of automation of loading and unloading materials, reduces labor intensity, enhances the accuracy and stability of assembly, and expands the application scope of collaborative robots in different workstations and tasks.

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Abstract

The utility model discloses a collaborative robot multi-station detecting and assembling mechanism which comprises a transmission case, the top of the transmission case is fixedly connected with a control panel, a bidirectional motor is arranged in the transmission case, the output end of the bidirectional motor is fixedly connected with a rotating shaft, the outer side of the rotating shaft is fixedly connected with a connecting cylinder, and the connecting cylinder is fixedly connected with a rotating shaft. A mechanical arm is arranged on the outer side of the connecting cylinder, a rotating frame is arranged at one end of the mechanical arm, a camera is fixedly connected to one side of the rotating frame, an air cylinder is fixedly connected to one side of the mechanical arm, materials are adsorbed through a suction cup, the position of the suction cup is adjusted through a plurality of electric telescopic rods, and the materials of different sizes and specifications are adsorbed; the contact range is enlarged, the feeding and discharging stability is improved, automation can be improved, the labor intensity can be reduced, the two mechanical arms operate oppositely, multi-action assembly work can be completed in a limited space, the overall assembly precision is improved, and the labor intensity of workers is reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of robots, and in particular relates to a multi-station detection and assembly mechanism of a collaborative robot. Background Art

[0002] Collaborative robots (also known as collaborative robots or collaborative robotic arms) are robots that can safely collaborate with human workers in the same work environment. They are often used to simplify complex assembly tasks, improve production efficiency, and ensure product quality. They can operate at various workstations to complete a variety of tasks. The advantages of collaborative robots can be summarized as three main points: safety, low cost, and ease of use. They are plug-and-play in most situations, making them an ideal fit for small and medium-sized enterprises.

[0003] The vast majority of existing collaborative robots are single-arm collaborative robots, which have low automation when loading and unloading materials, high labor intensity, limited movements, and cannot perform precise assembly work efficiently, resulting in a low scope of application. Utility Model Content

[0004] The technical problem to be solved by the present invention is to overcome the existing defects and provide a multi-station detection and assembly mechanism of a collaborative robot, so as to solve the problem proposed in the above background technology that most of the existing collaborative robots are single-arm collaborative robots, which have low automation when loading and unloading materials, high labor intensity, limited activities, and cannot effectively perform precise assembly work, resulting in a low scope of application.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a mechanism for multi-station detection and assembly of a collaborative robot, comprising a transmission box, a control panel fixedly connected to the top of the transmission box, a bidirectional motor arranged inside the transmission box, an output end of the bidirectional motor fixedly connected to a rotating shaft, a connecting tube fixedly connected to the outside of the rotating shaft, a robotic arm arranged on the outside of the connecting tube, a rotating frame arranged at one end of the robotic arm, a camera fixedly connected to one side of the rotating frame, a cylinder fixedly connected to one side of the robotic arm, an output end of the cylinder fixedly connected to a fixed disk, a circular outer side of the fixed disk fixedly connected to an electric telescopic rod, one end of the electric telescopic rod fixedly connected to a connecting block, and a suction cup fixedly connected to one side of the connecting block.

[0006] Preferably, the bottom of the transmission box is fixedly connected to a base plate, and the four corners inside the base plate are fixedly connected to fixing bolts.

[0007] Preferably, a warning light is fixedly connected to the top of the transmission box.

[0008] Preferably, a supporting seat is fixedly connected to the lower end of the transmission box, and the bidirectional motor and the supporting seat are fixedly connected.

[0009] Preferably, the rotating shaft is rotatably connected to the transmission box via a bearing seat.

[0010] Preferably, the robotic arm is rotatably connected to the connecting cylinder via a rotating rod.

[0011] Preferably, one end of the robotic arm is fixedly connected to a lug plate, and the rotating frame is rotatably connected to the lug plate via a rotating mechanism.

[0012] Preferably, a tactile sensor is fixedly connected to one side of the suction cup.

[0013] Compared with the existing technology, the present invention provides a collaborative robot multi-station detection and assembly mechanism with the following beneficial effects:

[0014] 1. The utility model sets a bidirectional motor and controls the bidirectional motor through a control panel to drive the two rotating shafts to rotate, and utilizes the cooperation between the rotating shaft and the connecting cylinder to drive the mechanical arm to rotate, which is convenient for adjusting the angle of the mechanical arm, and then adsorbs the material through the suction cup. A plurality of electric telescopic rods are set on the outside of the fixed plate, and the multiple electric telescopic rods adjust the position of the suction cup to achieve adsorption of materials of different sizes and specifications, increase the contact range, and increase the stability of loading and unloading. Then, it cooperates with the mechanical arm and the cylinder to facilitate the loading and unloading of materials, which can not only improve automation, but also reduce labor intensity. When assembly work is required between materials, the two mechanical arms operate relative to each other, and can complete multi-action assembly work in a limited space, improve overall assembly accuracy, and reduce the labor intensity of staff.

[0015] 2. The utility model is provided with a camera and a tactile sensor. The camera can realize multi-angle detection through a rotating frame and a rotating mechanism, thereby increasing the monitoring range and occupying a small space, so that the collaborative robot has a wide range of applications. After the suction cup completes the adsorption of the material, the tactile sensor contacts the material, detects the material, and transmits the data to the control panel. If the tactile sensor fails to detect the material, it means that the adsorption at some positions is not completed, and the prompt light will flash to give a reminder and warning, which serves as a warning, improves the stability of loading and unloading, and prevents the material from falling during the process, causing damage and affecting the subsequent assembly work.

[0016] The parts not involved in the device are the same as those in the prior art or can be implemented by using the prior art. The utility model has a scientific and reasonable structure, is safe and convenient to use, and provides great help to people. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0018] Figure 1 This is a schematic diagram of the axonometric structure of one side of a collaborative robot multi-station detection and assembly mechanism proposed in the present invention;

[0019] Figure 2 This is a schematic diagram of the axonometric structure of the other side of a collaborative robot multi-station detection and assembly mechanism proposed in the present invention;

[0020] Figure 3 This is a top view of the internal structure of a collaborative robot multi-station detection and assembly mechanism proposed in the present invention;

[0021] Figure 4 This is a schematic diagram of the camera structure of a collaborative robot multi-station detection and assembly mechanism proposed in the utility model;

[0022] Figure 5 This is a schematic diagram of the fixed plate structure of a collaborative robot multi-station detection and assembly mechanism proposed in the utility model;

[0023] Figure 6 This is a schematic diagram of the suction cup structure of a collaborative robot multi-station detection and assembly mechanism proposed in the utility model;

[0024] In the figure: transmission box 1, base plate 2, fixing bolts 3, control panel 4, warning light 5, bidirectional motor 6, supporting seat 7, rotating shaft 8, bearing seat 9, connecting tube 10, robotic arm 11, rotating rod 12, ear plate 13, rotating frame 14, rotating mechanism 15, camera 16, cylinder 17, fixing plate 18, electric telescopic rod 19, connecting block 20, suction cup 21, tactile sensor 22. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0026] See also Figure 1-6The utility model provides a technical solution: a collaborative robot multi-station detection and assembly mechanism, including a transmission box 1, a control panel 4 fixedly connected to the top of the transmission box 1, a bidirectional motor 6 is arranged inside the transmission box 1, the output end of the bidirectional motor 6 is fixedly connected to a rotating shaft 8, the outer side of the rotating shaft 8 is fixedly connected to a connecting tube 10, a mechanical arm 11 is arranged on the outer side of the connecting tube 10, one end of the mechanical arm 11 is provided with a rotating frame 14, one side of the rotating frame 14 is fixedly connected to a camera 16, one side of the mechanical arm 11 is fixedly connected to a cylinder 17, the output end of the cylinder 17 is fixedly connected to a fixed disk 18, the outer side of the fixed disk 18 is fixedly connected to an electric telescopic rod 19, one end of the electric telescopic rod 19 is fixedly connected to a connecting block 20, and one side of the connecting block 20 is fixedly connected to a suction cup 21, and the bidirectional motor is controlled by the control panel 4. 6. Drive the two rotating shafts 8 to rotate, and utilize the cooperation between the rotating shaft 8 and the connecting tube 10 to drive the mechanical arm 11 to rotate, so as to facilitate the angle adjustment of the mechanical arm 11, and then absorb the material through the suction cup 21. A plurality of electric telescopic rods 19 are provided on the outside of the fixed plate 18. The plurality of electric telescopic rods 19 adjust the position of the suction cup 21 to achieve the absorption of materials of different sizes, increase the contact range, and increase the stability of loading and unloading. Then, cooperate with the mechanical arm 11 and the cylinder 17 to facilitate the loading and unloading of materials, which can not only improve automation but also reduce labor intensity. When assembly work is required between materials, the two mechanical arms 11 operate relative to each other, which can complete multi-action assembly work in a limited space, improve the overall assembly accuracy, and reduce the labor intensity of the staff.

[0027] In the present invention, preferably, the bottom of the transmission box 1 is fixedly connected to a bottom plate 2 , and the four corners inside the bottom plate 2 are fixedly connected to fixing bolts 3 .

[0028] In the present invention, preferably, a warning light 5 is fixedly connected to the top of the transmission box 1.

[0029] In the present invention, preferably, a supporting seat 7 is fixedly connected to the lower end of the transmission box 1, and the bidirectional motor 6 and the supporting seat 7 are fixedly connected.

[0030] In the present invention, preferably, the rotating shaft 8 is rotatably connected to the transmission box 1 through the bearing seat 9.

[0031] In the present invention, preferably, the mechanical arm 11 is rotatably connected to the connecting cylinder 10 via a rotating rod 12 .

[0032] In the present invention, preferably, one end of the robotic arm 11 is fixedly connected to a lug plate 13 , and the rotating frame 14 is rotatably connected to the lug plate 13 via a rotating mechanism 15 .

[0033] In the present invention, preferably, a tactile sensor 22 is fixedly connected to one side of the suction cup 21. After the suction cup 21 completes the adsorption of the material, the tactile sensor 22 contacts the material, detects the material, and transmits the data to the control panel 4. If the tactile sensor 22 fails to detect the material, it indicates that the adsorption of some positions is not completed, and the prompt light 5 will flash to give a reminder and warning, which serves as a warning, improves the stability of loading and unloading, and prevents the material from falling during the process, causing damage and affecting the subsequent assembly work.

[0034] The working principle and use process of the present invention are as follows: when in use, firstly, the bidirectional motor 6 is controlled by the control panel 4 to drive the two rotating shafts 8 to rotate, and the cooperation between the rotating shaft 8 and the connecting cylinder 10 is utilized to drive the mechanical arm 11 to rotate, so as to facilitate the angle adjustment of the mechanical arm 11, and then the material is adsorbed by the suction cup 21. A plurality of electric telescopic rods 19 are provided on the outside of the fixed plate 18, and the plurality of electric telescopic rods 19 adjust the position of the suction cup 21 to achieve the adsorption of materials of different sizes, improve the contact range, and increase the stability of loading and unloading, and then cooperate with the mechanical arm 11 and the cylinder 17 to facilitate the loading and unloading of materials, which can not only improve automation, but also reduce labor intensity and the need for adjustment between materials. When performing assembly work, the two rotating shafts 8 operate relative to each other, which can complete multi-action assembly work in a limited space, improve the overall assembly accuracy, and reduce the labor intensity of the staff. During use, the camera 16 can realize multi-angle detection through the rotating frame 14 and the rotating mechanism 15, increase the monitoring range, occupy a small space, and make the collaborative robot have a wide range of applications. After the suction cup 21 completes the adsorption of the material, the tactile sensor 22 contacts the material, detects the material, and transmits the data to the control panel 4. If the tactile sensor 22 does not detect the material, it means that the adsorption of some positions is not completed, and the prompt light 5 will flash to give a reminder and warning, which serves as a warning, improves the stability of loading and unloading, and prevents the material from falling during the process, causing damage and affecting the subsequent assembly work.

[0035] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A collaborative robot multi-station detection and assembly mechanism, comprising a transmission box (1), characterized in that: A control panel (4) is fixedly connected to the top of the transmission box (1), a bidirectional motor (6) is arranged inside the transmission box (1), an output end of the bidirectional motor (6) is fixedly connected to a rotating shaft (8), a connecting tube (10) is fixedly connected to the outside of the rotating shaft (8), a mechanical arm (11) is arranged on the outside of the connecting tube (10), a rotating frame (14) is arranged at one end of the mechanical arm (11), a camera (16) is fixedly connected to one side of the rotating frame (14), a cylinder (17) is fixedly connected to one side of the mechanical arm (11), a fixed plate (18) is fixedly connected to the output end of the cylinder (17), an electric telescopic rod (19) is fixedly connected to the outside of the fixed plate (18) in a circular shape, one end of the electric telescopic rod (19) is fixedly connected to a connecting block (20), and one side of the connecting block (20) is fixedly connected to a suction cup (21).

2. A collaborative robot multi-station detection and assembly mechanism according to claim 1, characterized in that: The bottom of the transmission box (1) is fixedly connected to a bottom plate (2), and the four corners inside the bottom plate (2) are fixedly connected to fixing bolts (3).

3. The collaborative robot multi-station detection and assembly mechanism according to claim 1, characterized in that: The top of the transmission box (1) is fixedly connected with a warning light (5).

4. The collaborative robot multi-station detection and assembly mechanism according to claim 1, characterized in that: A supporting seat (7) is fixedly connected to the lower end of the transmission box (1), and the bidirectional motor (6) and the supporting seat (7) are fixedly connected.

5. The collaborative robot multi-station detection and assembly mechanism according to claim 1, characterized in that: The rotating shaft (8) is rotationally connected to the transmission box (1) via a bearing seat (9).

6. The collaborative robot multi-station detection and assembly mechanism according to claim 1, characterized in that: The mechanical arm (11) is rotatably connected to the connecting cylinder (10) via a rotating rod (12).

7. The collaborative robot multi-station detection and assembly mechanism according to claim 1, characterized in that: One end of the mechanical arm (11) is fixedly connected to a lug plate (13), and the rotating frame (14) is rotatably connected to the lug plate (13) via a rotating mechanism (15).

8. The collaborative robot multi-station detection and assembly mechanism according to claim 1, characterized in that: A tactile sensor (22) is fixedly connected to one side of the suction cup (21).