Assembly line for beverage bottle caps prepared on site
By designing an automated, freshly prepared beverage bottle cap assembly line, including the first pressing machine and the powder filling and plugging machine, the problem of inefficient manual capping in the prior art is solved, and efficient automatic assembly of the bottle cap is achieved.
Patent Information
- Application Number
- CN202421401448.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-18
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-06-18
AI Technical Summary
The current beverage bottle cap needs to be manually pressed during production and assembly, resulting in insufficiency of assembly.
An assembly line for the bottle cap of a freshly prepared beverage is designed, including a first pressing machine, a first conveying track and a powder filling and plugging machine. Automatically pressing the inner tube into the bottom cover, and pouring powder into the inner tube into the powder filling and plugging the plug into the inner tube, realizing automatic assembly of the bottle cap.
It improves the assembly efficiency of the bottle caps of the freshly prepared beverages and reduces the time and labor intensity of manual operation.
Smart Images

Figure CN222857288U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automated production equipment, in particular to an assembly line for ready-mixed beverage bottle caps. Background Art
[0002] The bottle of a ready-mixed beverage usually comes with a cap containing powder, which is called a ready-mixed beverage bottle cap. When the user needs to brew a beverage, he only needs to rotate the bottle cap to the appropriate position, and the powder in the bottle cap will fall into the water in the cup through the preset opening to form a ready-mixed beverage. This ready-mixed beverage is prepared immediately when drinking, does not require the addition of multiple preservatives, and can maintain the freshness and hygiene of the powder, which is deeply favored by consumers. However, this ready-mixed beverage bottle cap containing powder often requires manual capping during production and assembly, and the assembly process is time-consuming and labor-intensive, resulting in low assembly efficiency. Utility Model Content
[0003] In view of the deficiencies in the prior art, the utility model provides an assembly line for ready-made beverage bottle caps, which can automatically assemble ready-made beverage bottle caps, thereby improving assembly efficiency.
[0004] The technical solution of the utility model is achieved in this way:
[0005] An assembly line for ready-to-drink bottle caps, comprising a first press-fitting machine, a first conveying track and a powder filling and plugging machine connected in sequence;
[0006] The first press machine includes a bottom cover feeding channel, an inner tube feeding channel, a first tray, a first turntable, a first arc-shaped strip for guiding the bottom cover, and a first adsorption mechanism for adsorbing the inner tube, the outlet of the bottom cover feeding channel is located at the 9 o'clock position of the first tray, the outlet of the inner tube feeding channel is located at the 12 o'clock position of the first tray, the entrance of the first conveying track is located at the 3 o'clock position of the first tray, the first turntable is rotatably arranged above the first tray, a plurality of first openings are evenly arranged on the edge of the first turntable, the starting point of the first arc-shaped strip is arranged at the 9 o'clock position of the first tray, and the end point is arranged at the 3 o'clock position of the first tray, the first adsorption mechanism can move up and down relative to the first turntable, the first adsorption mechanism starts to move down from the 3 o'clock position of the first tray to the 12 o'clock position, overlaps with the outlet of the inner tube feeding channel, adsorbs the inner tube, and then starts to move up, until the 9 o'clock position of the first tray gradually moves down to the 6 o'clock position, overlaps with the bottom cover, and then starts to move up;
[0007] The powder filling and plugging machine comprises a linear track, a powder filling device for filling powder into an inner tube, and a first plugging device for pressing a plug into the inner tube. The inlet of the linear track is connected to the outlet of the first conveying track, and the powder filling device and the first plugging device are arranged on the linear track in sequence.
[0008] Preferably, the first adsorption mechanism includes a plurality of first vacuum suction nozzles that can move up and down, a first annular guide ring and a first rotating plate located above the first turntable, the first rotating plate and the first turntable have the same rotating axis, the first annular guide ring is fixed above the first rotating plate, a first guide groove is provided on the outer wall surface of the first annular guide ring, a vacuum suction port for adsorbing the inner tube is provided at the lower end of the first vacuum suction nozzle, the lower end of the first vacuum suction nozzle passes through the first rotating plate and faces the first opening, the first opening corresponds to the first vacuum suction nozzle one by one, and the upper end of the first vacuum suction nozzle is slidably connected to the first guide groove through a first connecting rod that can move along the trajectory of the first guide groove.
[0009] Preferably, it further comprises a second conveying track and a second press-fitting machine, wherein the second conveying track is arranged between the outlet of the linear track and the second press-fitting machine;
[0010] The second press comprises a semi-finished product feeding channel, a top cover feeding channel, a second tray, a second turntable, a second arc-shaped bar for guiding the semi-finished product, a second adsorption mechanism for adsorbing the top cover, and a finished product channel for outputting the bottle caps of the ready-mixed beverage. The entrance of the semi-finished product feeding channel is arranged at the exit of the second conveying track, the exit of the semi-finished product feeding channel is located at the 9 o'clock position of the second tray, the exit of the top cover feeding channel is located at the 6 o'clock position of the second tray, the entrance of the finished product channel is located at the 12 o'clock position of the second tray, the second turntable is rotatably arranged above the second tray, a plurality of second openings are evenly arranged on the edge of the second turntable, the starting point of the second arc-shaped bar is arranged at the 9 o'clock position of the second tray, and the end point is arranged at the 12 o'clock position of the second tray, the second adsorption mechanism can move up and down relative to the second turntable, the second adsorption mechanism starts to move down from the 9 o'clock position of the second tray to the 6 o'clock position, overlaps with the exit of the top cover feeding channel and adsorbs the top cover, and then starts to move up, and gradually moves down to the 2 o'clock position of the second tray, overlaps with the semi-finished product, and then starts to move up.
[0011] Preferably, the second adsorption mechanism includes a plurality of second vacuum suction nozzles that can move up and down, a second annular guide ring and a second rotating plate located above the second turntable, the second rotating plate and the second turntable have the same rotating axis, the second annular guide ring is fixed above the second rotating plate, a second guide groove is provided on the outer wall surface of the second annular guide ring, the lower end of the second vacuum suction nozzle is provided with a vacuum suction port for adsorbing the top cover, the lower end of the second vacuum suction nozzle passes through the second rotating plate and faces the second opening, the second opening corresponds to the second vacuum suction nozzle one by one, and the upper end of the second vacuum suction nozzle is slidably connected to the second guide groove through a second connecting rod that can move along the second guide groove trajectory.
[0012] Preferably, the powder filling device comprises a hopper and a plurality of feeding pipes, the upper end of the feeding pipe is connected to the bottom of the hopper, and the lower end extends to the linear track, and a quantitative screw or a quantitative valve for controlling the powder output is provided in the feeding pipe;
[0013] The first plugging device includes a plurality of third vacuum suction nozzles that can move up and down and forward and backward, a plug mold arranged on one side of the linear track, and a plug feeding channel arranged on one side of the plug mold. The plug mold can move left and right, and a plurality of third openings are provided on the side of the plug mold close to the plug feeding channel. The plurality of third vacuum suction nozzles move down from the top of the plug mold to overlap with the plurality of third openings and absorb the plugs, then start to move up, move forward to the top of the linear track, move down to overlap with the inner tube, then start to move up, and then move backward to the top of the plug mold.
[0014] Preferably, a retaining plate which can move left and right and forward and backward is provided on the other side of the linear track relative to the plug mold, and a plurality of fourth openings are provided on the side of the retaining plate close to the linear track. After the retaining plate moves backward until it overlaps with the linear track so that the bottom cover is inserted into the fourth opening, it moves to the right to drive the bottom cover to move to the right along the linear track.
[0015] Preferably, the powder filling device further comprises a sliding plate which can move up and down, a plurality of tube penetration holes are formed on the sliding plate, the tube penetration holes correspond to the feed tubes one by one, and the middle of the feed tubes passes through the tube penetration holes.
[0016] Preferably, the powder filling and plugging machine further comprises a second plugging device, the powder filling device, the first plugging device and the second plugging device are sequentially arranged on a linear track, and the second plugging device comprises a pressing plate which can be moved up and down, and the pressing plate is located above the linear track.
[0017] Preferably, it also includes a visual inspection machine for inspecting finished products and an electrostatic dust collector for removing dust from the surface of the finished products. The visual inspection machine is arranged at the exit position of the finished product channel, and the electrostatic dust collector is arranged at the exit position of the visual inspection machine.
[0018] Preferably, a reversing mechanism capable of flipping the bottom cover up and down by 180° is provided on the first conveying track.
[0019] Compared with the prior art, the beneficial effects of the utility model are:
[0020] The ready-to-drink bottle cap assembly line is equipped with a first press machine, a first conveyor track and a powder filling and plugging machine. The first press machine includes a bottom cover feeding channel, an inner tube feeding channel, a first tray, a first turntable, a first arc-shaped bar and a first adsorption mechanism. The first adsorption mechanism moves down from the 3 o'clock position of the first tray to the 12 o'clock position to suck up the inner tube entering from the inner tube feeding channel, and then the first adsorption mechanism moves upward with the inner tube, and after reaching the 9 o'clock position of the first tray, it moves down again until the 6 o'clock position of the first tray presses the inner tube onto the bottom cover on the first tray. The first adsorption mechanism stops adsorbing the inner tube so that the first adsorption mechanism is separated from the inner tube, and then the first adsorption mechanism moves upward again, and the bottom cover pressed with the inner tube is driven by the rotation of the first turntable to rotate to the 9 o'clock position of the first tray and is pushed out into the first conveying track; the bottom cover pressed with the inner tube enters the linear track of the powder filling and plugging machine from the outlet of the first conveying track, and when passing through the powder filling device, the powder filling device fills powder into the inner tube, and then the bottom cover pressed with the inner tube passes through the first plugging device, and the first plugging device presses the plug into the inner tube to obtain a freshly prepared beverage bottle cap. This assembly line automatically presses the inner tube into the bottom cover through the first press machine, and then automatically fills powder into the inner tube through the powder filling device, and then automatically presses the plug into the inner tube through the first plugging device, so as to realize the automatic assembly of freshly prepared beverage bottle caps, thereby improving assembly efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the exploded structure of the ready-to-drink bottle cap in the utility model;
[0022] Figure 2 It is a top view of the utility model;
[0023] Figure 3 It is a three-dimensional structural schematic diagram of the first press-fitting machine in the utility model;
[0024] Figure 4 for Figure 3 A schematic diagram of the enlarged structure at A in the middle;
[0025] Figure 5 It is a three-dimensional structural schematic diagram of the first tray, the first turntable, the first arc-shaped bar and the first adsorption mechanism of the first press-fitting machine in the utility model;
[0026] Figure 6 It is a three-dimensional structural schematic diagram of the second press-fitting machine in the utility model;
[0027] Figure 7 for Figure 6 A schematic diagram of the enlarged structure at B in the middle;
[0028] Figure 8 It is a three-dimensional structural schematic diagram of the second adsorption mechanism of the second press-fitting machine in the utility model;
[0029] Fig. 9 It is a three-dimensional structural schematic diagram of the powder filling and plugging machine in the utility model;
[0030] Fig.10 for Fig. 9 Schematic diagram of the enlarged structure at C in the middle;
[0031] Fig.11 for Fig. 9 Schematic diagram of the enlarged structure at D in the middle;
[0032] Fig.12 It is a schematic diagram of the three-dimensional structure of the second plugging device of the powder filling plugging machine in the utility model.
[0033] Figure ID:
[0034] 1-first press machine; 11-bottom cover feeding channel; 12-inner tube feeding channel; 13-first tray; 14-first turntable; 141-first opening; 15-first arc strip; 16-first adsorption mechanism; 161-first vacuum nozzle; 162-first annular guide ring; 1621-first guide groove; 163-first rotating plate; 164-first connecting rod;
[0035] 2- the first conveying track;
[0036] 3-powder filling and plugging machine; 31-linear track; 32-powder filling device; 321-hopper; 322-feeding pipe; 323-sliding plate; 3231-tube hole; 33-first plugging device; 331-third vacuum suction nozzle; 332-plug mold; 3321-third opening; 333-plug feeding channel; 34-positioning plate; 341-fourth opening; 35-second plugging device; 351-pressing plate;
[0037] 4- second conveying track;
[0038] 5-second press machine; 51-semi-finished product feeding channel; 52-top cover feeding channel; 53-second tray; 54-second turntable; 541-second opening; 55-second arc strip; 56-second adsorption mechanism; 561-second vacuum nozzle; 562-second annular guide ring; 5621-second guide groove; 563-second rotating plate; 564-second connecting rod; 57-finished product channel;
[0039] 6- Visual inspection machine;
[0040] 7- Electrostatic dust collector;
[0041] 8-Packing machine;
[0042] 9-ready-to-drink bottle cap; 91-inner tube; 92-bottom cover; 93-stopper; 94-top cover. DETAILED DESCRIPTION
[0043] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0044] In the description of the present utility model, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be a connection between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0045] See also Figures 1 to 5 The utility model provides an assembly line for ready-mixed beverage bottle caps, which is suitable for the automatic assembly of ready-mixed beverage bottle caps. Figure 1 Take the bottle cap shown as an example, the bottle cap includes an inner tube 91, a bottom cover 92, a plug 93 and a top cover 94. During assembly, the inner tube 91 is pressed into the bottom cover 92. The inner tube 91 is used to hold beverage powder, the plug 93 is used to block the inner tube 91, and the top cover 94 is covered on the bottom cover 92 to protect the plug 93 and prevent the plug 93 from being accidentally knocked off. In some embodiments, the bottle cap may only include the inner tube 91, the bottom cover 92 and the plug 93, but not the top cover 94. The assembly line of the ready-to-mix beverage bottle cap includes a first press-fitting machine 1, a first conveying track 2 and a powder filling and plugging machine 3 connected in sequence;
[0046] The first press machine 1 is used to press the inner tube 91 onto the bottom cover 92. Figures 3 to 5As shown, the first press 1 includes a bottom cover feeding channel 11, an inner tube feeding channel 12, a first tray 13, a first turntable 14, a first arc-shaped bar 15 for guiding the bottom cover and a first adsorption mechanism 16 for adsorbing the inner tube, the outlet of the bottom cover feeding channel 11 is located at the 9 o'clock position of the first tray 13, the bottom cover enters the first tray 13 from the 9 o'clock position of the first tray 13, the outlet of the inner tube feeding channel 12 is located at the 12 o'clock position of the first tray 13, the entrance of the first conveying track 2 is located at the 3 o'clock position of the first tray 13, the first turntable 14 is rotatably arranged above the first tray 13, the edge of the first turntable 14 is evenly provided with a plurality of first openings 141, the inner tube enters the first opening 141 of the first turntable 14 from the 12 o'clock position of the first tray 13, the starting point of the first arc-shaped bar 15 is located at the 9 o'clock position of the first tray 13, the end point is located at the 3 o'clock position of the first tray 13, the first arc-shaped bar 15 is arranged from the 9 o'clock position of the first tray 13 along Figure 3 and Figure 4 The counterclockwise direction of the first tray 13 shown is extended to the 3 o'clock position of the first tray 13, and the extension direction is the same as the rotation direction of the first turntable 14. The first turntable 14 rotates counterclockwise, and the first adsorption mechanism 16 can move up and down relative to the first turntable 14. The first adsorption mechanism 16 starts to move down from the 3 o'clock position of the first tray 13 to the 12 o'clock position, overlaps with the outlet of the inner tube feeding channel 12, and adsorbs the inner tube, and then starts to move up, until the 9 o'clock position of the first tray 13 gradually moves down to the 6 o'clock position, overlaps with the bottom cover, and then starts to move up; the setting position of the bottom cover feeding channel 11 is not limited to the 9 o'clock position of the first tray 13, the inner tube feeding channel 12 is not limited to the 12 o'clock position of the first tray 13, and the first conveying track 2 is not limited to the 3 o'clock position of the first tray 13, and can also be set at other positions, as long as it can ensure that the inner tube feeding channel 12, the bottom cover feeding channel 11 and the first conveying track 2 are arranged in sequence and arranged in sequence along the rotation direction of the first tray 13;
[0047] The powder filling and plugging machine 3 is used to fill beverage powder into the inner tube and press the plug into the inner tube. The beverage powder is tea powder, fruit powder, milk tea powder or powder with other flavors. The powder filling and plugging machine 3 includes a linear track 31, a powder filling device 32 for filling powder into the inner tube and a first plugging device 33 for pressing the plug into the inner tube. The inlet of the linear track 31 is connected to the outlet of the first conveying track 2. The linear track 31 is used to convey the bottom cover pressed with the inner tube. The powder filling device 32 and the first plugging device 33 are arranged on the linear track 31 in sequence.
[0048] The first adsorption mechanism 16 moves down from the 3 o'clock position of the first tray 13 to the 12 o'clock position to suck up the inner tube, and then the first adsorption mechanism 16 moves upward with the inner tube, and after reaching the 9 o'clock position of the first tray 13, it moves down again until the 6 o'clock position of the first tray 13 presses the inner tube onto the bottom cover on the first tray 13, and at the same time, the first adsorption mechanism 16 stops adsorbing the inner tube so that the first adsorption mechanism 16 is separated from the inner tube, and then the first adsorption mechanism 16 moves upward again, and the bottom cover pressed with the inner tube is driven by the rotation of the first turntable 14 to the 9 o'clock position of the first tray 13 and is pushed out into the first conveying track 2;
[0049] The bottom cover pressed with the inner tube enters the linear track 31 of the powder filling and plugging machine 3 from the outlet of the first conveying track 2, and when passing through the powder filling device 32, the powder filling device 32 fills powder into the inner tube, and then the bottom cover pressed with the inner tube passes through the first plugging device 33, and the first plugging device 33 presses the plug into the inner tube to obtain a ready-made beverage bottle cap (the ready-made beverage bottle cap here refers to a cap containing an inner tube 91, a bottom cover 92, and a plug 93). This assembly line automatically presses the inner tube into the bottom cover through the first press machine 1, and then automatically fills powder into the inner tube through the powder filling device 32, and then automatically presses the plug into the inner tube through the first plugging device 33, so as to realize the automatic assembly of the ready-made beverage bottle cap, thereby improving the assembly efficiency.
[0050] Among them, Figure 5As shown, the first adsorption mechanism 16 includes a plurality of first vacuum suction nozzles 161 which can be moved up and down, a first annular guide ring 162 and a first rotating plate 163 located above the first turntable 14. The first rotating plate 163 and the first turntable 14 have the same rotating axis, and the first rotating plate 163 and the first turntable 14 rotate at the same speed. The first annular guide ring 162 is fixed above the first rotating plate 163. A first guide groove 1621 is provided on the outer wall surface of the first annular guide ring 162. The lower end of the first vacuum suction nozzle 161 is provided with a vacuum suction port for adsorbing the inner tube. The first vacuum suction nozzle 161 adsorbs the inner tube through its vacuum suction port. The lower end of the first vacuum suction nozzle 161 passes through the first rotating plate 163 and faces the first opening 141. The first opening 141 corresponds to the first vacuum suction nozzle 161 one by one. The upper end of the first vacuum suction nozzle 161 is slidably connected to the first guide groove 1621 through a first connecting rod 164 which can move along the trajectory of the first guide groove 1621. The first annular guide ring 162 guides the first connecting rod 164 to rise and fall when sliding through its first guide groove 1621. The first connecting rod 164 can drive the first vacuum suction nozzle 161 to move up and down when sliding in the first guide groove 1621. The first vacuum suction nozzle 161 passes through the first rotating plate 163, so that the first vacuum suction nozzle 161 can rotate with the first rotating plate 163 while moving up and down; the first guide groove 1621 is used for guiding the lifting and lowering of the first connecting rod 164. The first guide groove 1621 can be set according to the lifting and lowering requirements of the first vacuum suction nozzle 161, so that the first connecting rod 164 and the first vacuum suction nozzle 161 can start to move down at the 3 o'clock position of the first tray 13, move up to the 12 o'clock position, move down again at the 9 o'clock position, and move up again at the 6 o'clock position.
[0051] Preferably, see Figure 2 , Figures 6 to 8The assembly line also includes a second conveying track 4 and a second press assembling machine 5. The second conveying track 4 is arranged between the outlet of the linear track 31 and the second press assembling machine 5. The second conveying track 4 is used to convey semi-finished products (the semi-finished products here refer to the caps containing the inner tube 91, the bottom cover 92, and the plug 93). The second press assembling machine 5 is used to cover the top cover 94 on the bottom cover 92 to protect the plug 93. If the ready-made beverage bottle cap is not provided with a top cover 94, there is no need to set up the second press assembling machine 5. Specifically, the second press assembling machine 5 includes a semi-finished product feeding channel 51, a top cover feeding channel 52, a second tray 53, a second turntable 54, a second arc-shaped bar 55 for guiding the semi-finished product, a second adsorption mechanism 56 for adsorbing the top cover, and a finished product channel 57 for outputting the bottle caps of the ready-mixed beverage. The entrance of the semi-finished product feeding channel 51 is arranged at the exit of the second conveying track 4, and the exit of the semi-finished product feeding channel 51 is located at the 9 o'clock position of the second tray 53. The semi-finished product feeding channel 51 is used to convey the semi-finished product to the second tray 53, and the semi-finished product enters the second tray 53 from the 9 o'clock position of the second tray 53. The exit of the top cover feeding channel 52 is located at the second tray 5 3, the entrance of the finished product channel 57 is located at the 12 o'clock position of the second tray 53, the finished product channel 57 is used to output the finished product (the finished product here refers to the cover containing the inner tube 91, the bottom cover 92, the plug 93 and the top cover 94), the second turntable 54 is rotatably arranged above the second tray 53, and the edge of the second turntable 54 is evenly provided with a plurality of second openings 541, and the top cover enters the second opening 541 of the second turntable 54 from the 6 o'clock position of the second tray 53, the starting point of the second arc strip 55 is set at the 9 o'clock position of the second tray 53, and the end point is set at the 12 o'clock position of the second tray 53, and the second arc strip 55 is set from the 9 o'clock position of the second tray 53 along Figure 6The second turntable 54 shown extends counterclockwise to the 12 o'clock position of the second tray 53, and the extension direction is the same as the rotation direction of the second turntable 54. The second turntable 54 rotates counterclockwise, and the second adsorption mechanism 56 can move up and down relative to the second turntable 54. The second adsorption mechanism 56 starts to move down from the 9 o'clock position of the second tray 53 to the 6 o'clock position, overlaps with the outlet of the top cover feed channel 52, and adsorbs the top cover, and then starts to move up, and gradually moves down to the 4 o'clock position of the second tray 53 to the 2 o'clock position, overlaps with the semi-finished product, and then starts to move up. The setting position of the semi-finished product feeding channel 51 is not limited to the 9 o'clock position of the second tray 53, the top cover feeding channel 52 is not limited to the 6 o'clock position of the second tray 53, and the finished product channel 57 is not limited to the 12 o'clock position of the second tray 53, and can also be set at other positions, as long as it can be ensured that the top cover feeding channel 52, the semi-finished product feeding channel 51 and the finished product channel 57 are arranged in sequence and arranged in sequence along the rotation direction of the second tray 53; the second adsorption mechanism 56 moves down from the 9 o'clock position of the second tray 53 to the 6 o'clock position to suck up the top cover, and then Then the second adsorption mechanism 56 moves upward with the top cover, and after reaching the 4 o'clock position of the second tray 53, it moves downward again until the top cover is pressed onto the semi-finished product on the second tray 53 at the 2 o'clock position of the second tray 53. At the same time, the second adsorption mechanism 56 stops adsorbing the top cover so that the second adsorption mechanism 56 is separated from the top cover. Then the second adsorption mechanism 56 moves upward again, and the finished product is driven by the rotation of the second turntable 54 to the 12 o'clock position of the second tray 53 and is pushed out into the finished product channel 57, thereby completing the assembly of the entire ready-mixed beverage bottle cap.
[0052] Among them, see Figure 7 and Figure 8The second adsorption mechanism 56 includes a plurality of second vacuum suction nozzles 561 which can be moved up and down, a second annular guide ring 562 and a second rotating plate 563 located above the second turntable 54. The second rotating plate 563 and the second turntable 54 have the same rotating axis, and the second rotating plate 563 and the second turntable 54 rotate at the same speed. The second annular guide ring 562 is fixed above the second rotating plate 563. A second guide groove 5621 is provided on the outer wall surface of the second annular guide ring 562. The lower end of the second vacuum suction nozzle 561 is provided with a vacuum suction port for adsorbing the top cover. The second vacuum suction nozzle 561 adsorbs the top cover through its vacuum suction port. The lower end of the second vacuum suction nozzle 561 passes through the second rotating plate 563 and faces the second opening 541. The second opening 541 corresponds to the second vacuum suction nozzle 561 one by one. The upper end of the second vacuum suction nozzle 561 is slidably connected to the second guide groove 5621 through a second connecting rod 564 which can move along the trajectory of the second guide groove 5621. The second annular guide ring 562 guides the second connecting rod 564 to rise and fall when sliding through its second guide groove 5621. The second connecting rod 564 can drive the second vacuum suction nozzle 561 to move up and down when sliding in the second guide groove 5621. The second vacuum suction nozzle 561 passes through the second rotating plate 563, so that the second vacuum suction nozzle 561 can rotate with the second rotating plate 563 while moving up and down; the second guide groove 5621 is used for guiding the lifting and lowering of the second connecting rod 564. The second guide groove 5621 can be set according to the lifting and lowering requirements of the second vacuum suction nozzle 561, so that the second connecting rod 564 and the second vacuum suction nozzle 561 can start to move down at the 9 o'clock position of the second tray 53, move up to the 6 o'clock position, move down again at the 4 o'clock position, and move up again at the 2 o'clock position.
[0053] In this embodiment, if Fig. 9 and 10 As shown, the powder filling device 32 includes a hopper 321 and a plurality of discharge pipes 322. The upper end of the discharge pipe 322 is connected to the bottom of the hopper 321, and the lower end extends to the linear track 31. A quantitative screw or a quantitative valve for controlling the amount of powder discharged is provided in the discharge pipe 322. The hopper 321 is filled with powder, and the powder is discharged to the inner tube through the discharge pipe 322 connected to the bottom of the hopper 321. The quantitative screw or the quantitative valve is used to control the amount of powder discharged. Since a plurality of discharge pipes 322 are provided, a plurality of inner tubes on the linear track 31 can be filled with powder at the same time.
[0054] like Fig.11The first plugging device 33 includes a plurality of third vacuum suction nozzles 331 that can move up and down and forward and backward, a plug mold 332 arranged on one side of the linear track 31, and a plug feeding channel 333 arranged on one side of the plug mold 332. The plug mold 332 can move left and right. A plurality of third openings 3321 are provided on the side of the plug mold 332 close to the plug feeding channel 333. The plurality of third vacuum suction nozzles 331 move down from the top of the plug mold 332 to overlap with the plurality of third openings 3321 and absorb the plugs, then start to move up, move forward to the top of the linear track 31, move down to overlap with the inner tube, then start to move up, and then move backward to the top of the plug mold 332. The third vacuum suction nozzle 331 is used to absorb the plugs. The plurality of third vacuum suction nozzles 331 can absorb a plurality of plugs at the same time. The plug mold 332 is used to transfer the plugs in batches.
[0055] It should be noted that the forward and backward movement and the left and right movement are relative to the linear track 31. Fig. 9 and Fig.11 As shown, the rear side is the side of the linear track 31 close to the plug mold 332, the side of the linear track 31 relative to the plug mold 332 is called the front side, the side of the linear track 31 close to the first conveying track 2 is the left side, and the side of the linear track 31 away from the first conveying track 2 is the right side; the plug feeding channel 333 is responsible for conveying the plug to the plug mold 332, and the initial position of the plug mold 332 is as shown in FIG. Fig.11 As shown, while the plug mold 332 moves to the right, the plugs enter the multiple third openings 3321 of the plug mold 332 one by one from the outlet of the plug feeding channel 333 until all the third openings 3321 are loaded with plugs, and then the multiple third vacuum suction nozzles 331 start to move downward from the top of the plug mold 332 until they overlap with the multiple third openings 3321 and suck up the multiple plugs at the same time, and then the multiple third vacuum suction nozzles 331 move forward with the plugs to the top of the linear track 31, and at the same time the plug mold 332 moves to the left to the initial position and then moves to the right again to allow the next batch of plugs to enter the plug mold 332, and then the multiple third vacuum suction nozzles 331 move downward again. The plug is pressed into the inner tube on the linear track 31, and at the same time, the plurality of third vacuum nozzles 331 stop sucking the plug so that the third vacuum nozzles 331 are separated from the plug. Finally, the plurality of third vacuum nozzles 331 first move upward and then move backward to the top of the plug mold 332. At this time, the third vacuum nozzle 331 enters the next cycle to ensure continuous plugging. The circulation route of the third vacuum nozzle 331 is: it moves downward from the top of the plug mold 332 to overlap with the plurality of third openings 3321 and suck the plug, then starts to move upward, then moves forward to the top of the linear track 31, then moves downward to overlap with the inner tube, then starts to move upward, and then moves backward to the top of the plug mold 332. Among them, the third vacuum nozzle 331 can be driven by a cylinder or other mechanism to achieve up and down movement and forward and backward movement.
[0056] Preferably, a retaining plate 34 that can move left and right and front and back is provided on the other side of the linear track 31 relative to the plug mold 332, and a plurality of fourth openings 341 are provided on the side of the retaining plate 34 close to the linear track 31. After the retaining plate 34 moves backward to overlap with the linear track 31 so that the bottom cover is inserted into the fourth openings 341, it moves rightward to drive the bottom cover to move rightward along the linear track 31. The retaining plate 34 is driven by a cylinder or other mechanism to realize the up-down movement and left-right movement. The fourth opening 341 is used to insert the bottom cover with the inner tube pressed thereon. When the positioning plate 34 moves forward and backward, the bottom cover with the inner tube pressed thereon can enter or leave the fourth opening 341. When the positioning plate 34 moves backward to a position overlapping with the linear track 31, the bottom cover with the inner tube pressed thereon enters the fourth opening 341. When the positioning plate 34 moves forward, the bottom cover with the inner tube pressed thereon leaves the fourth opening 341 and separates from the positioning plate 34. When the positioning plate 34 moves left and right at a position overlapping with the linear track 31, the bottom cover with the inner tube pressed thereon can move left and right with the positioning plate 34. When the overlapping position of the linear track 31 moves to the right, multiple bottom covers with pressed inner tubes on the linear track 31 can be moved simultaneously. Therefore, preferably, the number of the fourth openings 341 on the positioning plate 34 is 2 to 8 times the number of the feeding tubes 322, and the multiple here is an integer multiple. The positioning plate 34 moves along the following route to improve the efficiency of powder filling and plugging: the initial position of the positioning plate 34 is the position where the left end of the positioning plate 34 is closest to the left end of the linear track 31 and the fourth opening 341 of the positioning plate 34 is not inserted into the bottom cover with pressed inner tubes. The positioning plate 34 moves backward from the initial position to the position where the fourth opening 341 of the positioning plate 34 is closest to the left end of the linear track 31 and the bottom cover with pressed inner tubes is not inserted. Fig. 9 The position where the positioning plate 34 overlaps with the linear track 31 allows the bottom cover with the inner tube pressed thereon to enter the fourth opening 341, as shown in FIG. Fig. 9 The position shown is defined as the first position, and then the positioning plate 34 moves a fixed distance to the right to the second position, dragging all the bottom covers with inner tubes pressed on the linear track 31 to move to the right. The fixed distance can be set according to the number of feeding tubes 322. If the number of feeding tubes 322 is 6, the fixed distance to the right is the distance of 6 fourth openings 341. When the positioning plate 34 moves a fixed distance to the right once, a part of the bottom covers with inner tubes pressed arrives under the powder filling device 32, and the bottom covers originally located under the powder filling device 32 are moved to the bottom of the first pressing device 33, and the bottom covers originally located under the first pressing device 33 are moved out, and then the positioning plate 34 moves forward to separate the bottom covers with inner tubes pressed from the positioning plate 34. This position is called the third position, and then the positioning plate 34 moves to the left from the third position back to the initial position. The positioning plate 34 repeatedly moves along the route of the initial position - the first position - the second position - the third position, and can transport the bottom caps pressed with the inner tubes along the linear track 31 in batches. Moreover, the positioning plate 34 has a short stroke, which is conducive to speeding up the powder filling and plugging speed, thereby improving the assembly efficiency of the bottle caps.
[0057] Preferably, see Fig.10 The powder filling device 32 also includes a sliding plate 323 that can move up and down. The sliding plate 323 is provided with a plurality of through-tube holes 3231. The through-tube holes 3231 correspond to the feeding tube 322 one by one. The middle of the feeding tube 322 passes through the through-tube holes 3231. After the powder filling is completed, the sliding plate 323 moves downward until the bottom surface of the sliding plate 323 abuts against the top surface of the inner tube. Then, the bottom cover pressed with the inner tube moves to the right along the linear track 31. During the process of the bottom cover pressed with the inner tube moving to the right, the sliding plate 323 can scrape out the powder that exceeds the top surface of the inner tube to avoid affecting the subsequent plugging process. The sliding plate 323 can be driven by a cylinder or other mechanism to move up and down.
[0058] Preferably, see Fig.11 and Fig.12 The powder filling plugging machine 3 also includes a second plugging device 35. The powder filling device 32, the first plugging device 33 and the second plugging device 35 are arranged on the linear track 31 in sequence. The second plugging device 35 is used to pressurize the plug for the second time to ensure that the plug can be pressed into the inner tube in place. The second plugging device 35 includes a pressing plate 351 that can move up and down, and the pressing plate 351 is located above the linear track 31. When the pressing plate 351 moves downward, it can apply pressure to the plug so that the plug is pressed against the inner tube; in the powder filling plugging machine 3, when the third vacuum suction nozzle 331 of the first plugging device 33 carries the plug and moves downward above the inner tube, it can press the plug against the inner tube. When the pressing plate 351 of the second plugging device 35 moves downward, it pressurizes the plug again to ensure that the plug can be pressed into the inner tube in place. Among them, the pressing plate 351 can be driven by a cylinder or other mechanism to achieve up and down movement. Optionally, one or more pressing plates 351 may be provided; when one is provided, the projection area of the pressing plate 351 should be able to cover all semi-finished bottle caps of a single batch; when multiple are provided, the pressing plates 351 correspond one to one with the semi-finished bottle caps.
[0059] Preferably, see Figure 2The assembly line of the ready-made beverage bottle caps also includes a visual inspection machine 6 for inspecting finished products and an electrostatic dust collector 7 for removing dust from the surface of finished products. The visual inspection machine 6 is arranged at the exit position of the finished product channel 57, and the electrostatic dust collector 7 is arranged at the exit position of the visual inspection machine 6. The finished products pass through the visual inspection machine 6, the electrostatic dust collector 7 and the packaging machine 8 in sequence. The visual inspection machine 6 inspects the assembly effect, and the unqualified bottle caps are quickly removed. The electrostatic dust collector 7 removes the static electricity of the bottle caps and the excess powder and dust on the surface; in this embodiment, the visual inspection machine 6 can adopt the same structure as the bottle cap visual inspection machine of patent CN210753848U, and the electrostatic dust collector 7 can adopt the same structure as the bottle cap electrostatic dust collector of patent CN211359886U, which will not be repeated here; the assembly line of the ready-made beverage bottle caps can also be provided with a packaging machine 8 for finished product packaging, and the bottle caps coming out of the electrostatic dust collector 7 are automatically boxed by the packaging machine 8 to achieve fully automated production.
[0060] In this embodiment, a reversing mechanism that can flip the bottom cover upside down by 180° is provided on the first conveying track 2, so that the bottom cover coming out of the first press 1 can be turned upside down. Since the inner tube is pressed on the bottom cover, the inner tube on the bottom cover is also turned upside down, which is suitable for the inner tube with the powder inlet located at the top, so that the powder inlet of the inner tube faces upward, which is convenient for powder filling. Optionally, the reversing mechanism includes a channel composed of multiple round steels extending along the travel direction of the bottom cover, and the multiple round steels are twisted so that the bottom cover pressed with the inner tube passing through the channel can be turned upside down by 180° to achieve reversal.
[0061] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An assembly line for ready-mixed beverage bottle caps, characterized in that: It comprises a first pressing machine (1), a first conveying track (2) and a powder filling and plugging machine (3) which are connected in sequence; The first press-fitting machine (1) comprises a bottom cover feeding channel (11), an inner tube feeding channel (12), a first tray (13), a first turntable (14), a first arc-shaped bar (15) for guiding the bottom cover, and a first adsorption mechanism (16) for adsorbing the inner tube, wherein the outlet of the bottom cover feeding channel (11) is located at the 9 o'clock position of the first tray (13), the outlet of the inner tube feeding channel (12) is located at the 12 o'clock position of the first tray (13), the inlet of the first conveying track (2) is located at the 3 o'clock position of the first tray (13), the first turntable (14) is rotatably arranged above the first tray (13), and the first A plurality of first openings (141) are evenly arranged on the edge of a rotating disk (14); a starting point of the first arc strip (15) is set at the 9 o'clock position of the first tray (13), and an end point is set at the 3 o'clock position of the first tray (13); the first adsorption mechanism (16) can move up and down relative to the first rotating disk (14); the first adsorption mechanism (16) starts to move down from the 3 o'clock position of the first tray (13) to the 12 o'clock position, overlaps with the outlet of the inner tube feeding channel (12), and adsorbs the inner tube, and then starts to move up; when the 9 o'clock position of the first tray (13) gradually moves down to the 6 o'clock position, overlaps with the bottom cover, and then starts to move up; The powder filling and plugging machine (3) comprises a linear track (31), a powder filling device (32) for filling powder into the inner tube, and a first plugging device (33) for pressing the plug into the inner tube. The inlet of the linear track (31) is connected to the outlet of the first conveying track (2), and the powder filling device (32) and the first plugging device (33) are arranged on the linear track (31) in sequence.
2. The assembly line for ready-to-drink bottle caps according to claim 1, characterized in that: The first adsorption mechanism (16) comprises a plurality of first vacuum suction nozzles (161) movable up and down, a first annular guide ring (162) and a first rotating plate (163) located above the first rotating disk (14); the first rotating plate (163) and the first rotating disk (14) are coaxial; the first annular guide ring (162) is fixed above the first rotating plate (163); a first guide groove (1621) is arranged on the outer wall surface of the first annular guide ring (162); a vacuum suction port for adsorbing the inner tube is arranged at the lower end of the first vacuum suction nozzle (161); the lower end of the first vacuum suction nozzle (161) passes through the first rotating plate (163) and faces the first opening (141); the first opening (141) corresponds to the first vacuum suction nozzle (161) one by one; the upper end of the first vacuum suction nozzle (161) is slidably connected to the first guide groove (1621) through a first connecting rod (164) movable along the track of the first guide groove (1621).
3. The assembly line of bottle caps for ready-to-drink beverages according to claim 1, characterized in that: It also includes a second conveying track (4) and a second press-fitting machine (5), wherein the second conveying track (4) is arranged between the outlet of the linear track (31) and the second press-fitting machine (5); The second press (5) comprises a semi-finished product feeding channel (51), a top cover feeding channel (52), a second tray (53), a second turntable (54), a second arc-shaped bar (55) for guiding the semi-finished product, a second adsorption mechanism (56) for adsorbing the top cover, and a finished product channel (57) for outputting bottle caps of ready-mixed beverages. The inlet of the semi-finished product feeding channel (51) is arranged at the outlet of the second conveying track (4), the outlet of the semi-finished product feeding channel (51) is located at the 9 o'clock position of the second tray (53), the outlet of the top cover feeding channel (52) is located at the 6 o'clock position of the second tray (53), the inlet of the finished product channel (57) is located at the 12 o'clock position of the second tray (53), and the The second turntable (54) is rotatably arranged above the second tray (53), and a plurality of second openings (541) are evenly arranged on the edge of the second turntable (54). The starting point of the second arc-shaped strip (55) is arranged at the 9 o'clock position of the second tray (53), and the end point is arranged at the 12 o'clock position of the second tray (53). The second adsorption mechanism (56) can move up and down relative to the second turntable (54). The second adsorption mechanism (56) starts to move down from the 9 o'clock position of the second tray (53) to the 6 o'clock position, overlaps with the outlet of the top cover feeding channel (52), and adsorbs the top cover, and then starts to move up, and gradually moves down to the 2 o'clock position of the 4 o'clock position of the second tray (53), overlaps with the semi-finished product, and then starts to move up.
4. The assembly line for ready-to-drink bottle caps according to claim 3, characterized in that: The second adsorption mechanism (56) comprises a plurality of second vacuum suction nozzles (561) movable up and down, a second annular guide ring (562) and a second rotating plate (563) located above the second rotating disk (54); the second rotating plate (563) and the second rotating disk (54) are coaxial; the second annular guide ring (562) is fixed above the second rotating plate (563); a second guide groove (5621) is arranged on the outer wall surface of the second annular guide ring (562); a vacuum suction port for adsorbing the top cover is arranged at the lower end of the second vacuum suction nozzle (561); the lower end of the second vacuum suction nozzle (561) passes through the second rotating plate (563) and faces the second opening (541); the second opening (541) corresponds to the second vacuum suction nozzle (561) one by one; the upper end of the second vacuum suction nozzle (561) is slidably connected to the second guide groove (5621) via a second connecting rod (564) movable along the track of the second guide groove (5621).
5. The assembly line of bottle caps for ready-to-drink beverages according to claim 1, characterized in that: The powder filling device (32) comprises a hopper (321) and a plurality of discharge pipes (322), wherein the upper end of the discharge pipe (322) is connected to the bottom of the hopper (321), and the lower end extends toward the linear track (31), and a quantitative screw or a quantitative valve for controlling the powder output is provided in the discharge pipe (322); The first plugging device (33) comprises a plurality of third vacuum suction nozzles (331) that can move up and down and forward and backward, a plug mold (332) arranged on one side of the linear track (31), and a plug feeding channel (333) arranged on one side of the plug mold (332). The plug mold (332) can move left and right, and a plurality of third openings (3321) are provided on one side of the plug mold (332) close to the plug feeding channel (333). The plurality of third vacuum suction nozzles (331) move downward from the top of the plug mold (332) to overlap with the plurality of third openings (3321) and absorb the plugs, then start to move upward, move forward to the top of the linear track (31), move downward to overlap with the inner tube, then start to move upward, and then move backward to the top of the plug mold (332).
6. The assembly line for ready-to-drink bottle caps according to claim 5, characterized in that: A retaining plate (34) capable of moving leftwards and rightwards and forwards and backwards is provided on the other side of the linear track (31) relative to the plug mold (332); a plurality of fourth openings (341) are provided on the side of the retaining plate (34) close to the linear track (31); after the retaining plate (34) moves backwards to overlap with the linear track (31) so that the bottom cover is inserted into the fourth openings (341), it moves rightwards to drive the bottom cover to move rightwards along the linear track (31).
7. The assembly line for ready-to-drink bottle caps according to claim 5, characterized in that: The powder filling device (32) further comprises a sliding plate (323) which can move up and down, and a plurality of tube-penetrating holes (3231) are provided on the sliding plate (323), and the tube-penetrating holes (3231) correspond one-to-one to the discharge tube (322), and the middle part of the discharge tube (322) passes through the tube-penetrating holes (3231).
8. The assembly line for ready-to-drink bottle caps according to claim 5, characterized in that: The powder filling and plugging machine (3) further comprises a second plugging device (35); the powder filling device (32), the first plugging device (33) and the second plugging device (35) are arranged on the linear track (31) in sequence; the second plugging device (35) comprises a pressing plate (351) which can move up and down; the pressing plate (351) is located above the linear track (31).
9. The assembly line of bottle caps for ready-to-drink beverages according to claim 3, characterized in that: It also includes a visual inspection machine (6) for inspecting finished products and an electrostatic dust collector (7) for removing dust from the surface of the finished products. The visual inspection machine (6) is arranged at the exit position of the finished product channel (57), and the electrostatic dust collector (7) is arranged at the exit position of the visual inspection machine (6).
10. The assembly line for bottle caps for ready-to-drink beverages according to any one of claims 1 to 9, characterized in that: The first conveying track (2) is provided with a reversing mechanism capable of turning the bottom cover up and down by 180 degrees.