Aluminum ingot cutting machine
By setting the spray pipe and pushing oil cylinder in front of the head of the aluminum ingot chip cutter, the problem of sticking the knife and low output during the aluminum ingot cutting process is solved, and the continuous operation and efficient production of the aluminum ingot chip cutter is achieved.
Patent Information
- Application Number
- CN202420851522.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-23
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-04-23
AI Technical Summary
The prior art is prone to sticking the knife during the cutting of aluminum ingots, unable to operate continuously, and the aluminum chip production yield is low, which cannot meet market demand.
An aluminum ingot chip cutting machine is designed, with a spray pipe in front of the machine head to reduce the probability of sticking the knife by spraying water, and the continuous cutting of aluminum ingots and the continuous collection of aluminum chips is achieved through the cooperation of the push-up oil cylinder and the clamp oil cylinder.
The continuous operation of the aluminum ingot cutting process is realized, the probability of sticking the knife is reduced, the product efficiency of aluminum chips is improved, and the market demand for aluminum chips is met.
Smart Images
Figure CN222857465U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum ingot processing, in particular to an aluminum ingot chip cutter. Background Art
[0002] Conventional chip processing of aluminum ingots often uses general metal cutting equipment. Since aluminum has good thermal conductivity, when general metal cutting equipment is used for cutting, due to the limitations of tools, workstations, and cooling of general metal cutting equipment, the tool is prone to sticking during processing, and aluminum chips cannot be collected at any time, resulting in inability to operate continuously. The output of aluminum chips is low and cannot meet market demand.
[0003] Therefore, it is necessary to propose an aluminum ingot chip cutting machine to solve the above problems. Utility Model Content
[0004] 1. Technical issues to be solved
[0005] The purpose of the utility model is to provide an aluminum ingot chip cutting machine to solve the problems raised in the above background technology that due to the limitations of tools, workstations and cooling of general metal cutting equipment, the tools are easy to stick during processing, and aluminum chips cannot be collected at any time, resulting in inability to operate continuously and low aluminum chip production.
[0006] (II) Technical solution
[0007] To achieve the above objectives, the utility model is implemented through the following technical solutions: an aluminum ingot chip cutting machine, comprising a body, a table and a head are arranged on the top of the body, the head is fixedly connected to one end of the table, an aluminum chip discharge port is arranged at the bottom of the head, an electric motor is fixedly connected to the body, a roller cutter is rotatably connected inside the head, a pulley is fixedly connected to one end of the roller cutter shaft located outside the head and an output shaft of the motor, the two pulleys are connected by a belt drive, a spray pipe is fixedly connected to the top front end of the head, two pushing cylinders are arranged in parallel on the table, an ingot guide groove is arranged on the table at the front end of the pushing cylinder, a water retaining strip is fixedly connected to the outside of the ingot guide groove, a water leakage hole is opened on the table between the water retaining strips, a water receiving hopper is fixedly connected to the bottom of the table below the water leakage hole, and the front end of the water receiving hopper is connected to the aluminum chip discharge port.
[0008] Preferably, a material drop opening is provided on the table top at the front end of the pushing cylinder, and a material head guide bucket is fixedly connected to the bottom of the table top below the material drop opening.
[0009] Preferably, the front end of the pushing cylinder is fixedly connected to a pushing plate, the front end of the pushing plate is fixedly connected to a first clamping plate, the top surface of the pushing plate is fixedly connected to a mounting frame, the mounting frame is fixedly connected to a clamping cylinder, the telescopic rod of the clamping cylinder is fixedly connected to a second clamping plate that slides with the mounting frame, and the first clamping plate and the second clamping plate are fixedly connected to the opposite side with anti-slip teeth.
[0010] Preferably, a bracket is fixedly connected to the feed inlet of the machine head.
[0011] (III) Beneficial effects
[0012] Compared with the prior art, the utility model provides an aluminum ingot chip cutting machine, which has the following beneficial effects:
[0013] The aluminum ingot chip cutting machine, by arranging a spray pipe structure in front of the machine head, can cool the equipment during the use of the device and during the process of processing aluminum ingots, reduce the probability of knife sticking, ensure continuous operation of the device, and improve production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is an axonometric schematic diagram of the utility model;
[0015] Figure 2 It is a bottom view schematic diagram of the table structure of the utility model;
[0016] Figure 3 It is an enlarged schematic diagram of the structure at A of the utility model;
[0017] Figure 4 It is a side view schematic diagram of the head structure of the utility model;
[0018] Figure 5 It is a complete schematic diagram of the water retaining strip structure of the utility model;
[0019] Figure 6 It is a schematic diagram of the installation of the push cylinder structure of the utility model.
[0020] In the figure: 1. Machine body; 2. Aluminum chips discharge port; 6. Table; 7. Motor; 8. Machine head; 9. Pulley; 10. Spray pipe; 11. Roller cutter; 23. Bracket; 25. Material head guide bucket; 26. Water retaining bar; 27. Ingot slide guide groove; 28. Pushing cylinder; 29. Clamping cylinder; 30. Water leakage hole; 31. Dropping port; 32. Water receiving bucket; 33. Pushing plate; 34. First clamping plate; 35. Second clamping plate; 36. Mounting frame; 37. Anti-skid teeth. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figure 1-6 As shown, an aluminum ingot chip cutting machine comprises a body 1, a table 6 and a head 8 are arranged on the top of the body 1, the head 8 is fixedly connected to one end of the table 6, an aluminum chip discharge port 2 is arranged at the bottom of the head 8, a motor 7 is fixedly connected to the body 1, a roller cutter 11 is rotatably connected inside the head 8, a pulley 9 is fixedly connected to one end of the roller cutter 11 shaft located outside the head 8 and an output shaft of the motor 7, the two pulleys 9 are connected by a belt drive, a spray pipe 10 is fixedly connected to the top front end of the head 8, two pushing cylinders 28 are arranged in parallel on the table 6, an ingot slide guide groove 27 is arranged on the table 6 at the front end of the pushing cylinder 28, a water retaining bar 26 is fixedly connected to the outside of the ingot slide guide groove 27, a water leakage hole 30 is opened on the table 6 between the water retaining bars 26, a water receiving bucket 32 is fixedly connected to the bottom of the table 6 below the water leakage hole 30, and the front end of the water receiving bucket 32 is communicated with the aluminum chip discharge port 2.
[0023] A material drop port 31 is provided on the table 6 at the front end of the pushing cylinder 28, and a material head guide bucket 25 is fixedly connected to the bottom of the table 6 below the material drop port 31. Since the aluminum ingot cannot be completely crushed, the remaining material heads are moved to the material drop port 31 when the pushing cylinder 28 is retracted, and the pressing cylinder 29 is released, so that the material heads can slide from the material head guide bucket 25 for collection.
[0024] The front end of the pushing cylinder 28 is fixedly connected to a pushing plate 33, the front end of the pushing plate 33 is fixedly connected to a first clamping plate 34, the top surface of the pushing plate 33 is fixedly connected to a mounting frame 36, the mounting frame 36 is fixedly connected to the clamping cylinder 29, the telescopic rod of the clamping cylinder 29 is fixedly connected to a second clamping plate 35 that slidably cooperates with the mounting frame 36, the first clamping plate 34 and the second clamping plate 35 are fixedly connected on the opposite side to the anti-slip teeth 37, after the ingot is placed, the clamping cylinder 29 is operated to press the second clamping plate 35 down, and under the action of the first clamping plate 34, the ingot can be clamped to prevent shaking.
[0025] A bracket 23 is fixedly connected to the feed inlet of the machine head 8, and a dustproof curtain or the like can be installed thereon.
[0026] Working principle: During the process of cutting aluminum ingots, the aluminum ingots are clamped and two ingots are placed in the ingot slide groove 27 manually or by a robot. The motor 7 is operated to drive the roller cutter 11 to rotate. The clamping cylinder 29 is used to fix the ingot at the front end of the pushing cylinder 28, and the pushing cylinder 28 drives it to move forward and send it into the machine head 8 to be cut by the roller cutter 11. During the cutting process, the spray pipe 10 sprays water to cool the roller cutter 11, and the water flows from the leakage hole 30 into the water receiving bucket 32. The two ingots are operated alternately to complete the cutting. The cut aluminum chips and water can be discharged from the aluminum chip outlet 2 under the machine head 8.
[0027] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An aluminum ingot chip cutting machine, characterized in that: The machine comprises a machine body (1), wherein a table (6) and a machine head (8) are arranged on the top of the machine body (1), wherein the machine head (8) is fixedly connected to one end of the table (6), wherein an aluminum chip discharge port (2) is arranged at the bottom of the machine head (8), wherein a motor (7) is fixedly connected to the machine body (1), wherein a roller cutter (11) is rotatably connected inside the machine head (8), wherein a pulley (9) is fixedly connected to one end of the shaft of the roller cutter (11) located outside the machine head (8) and to the output shaft of the motor (7), wherein the two pulleys (9) are connected to each other via a belt transmission, wherein the machine head (8) A spray pipe (10) is fixedly connected to the front end of the top of the table (6); two pushing oil cylinders (28) are arranged in parallel on the table (6); an ingot guide groove (27) is arranged on the table (6) at the front end of the pushing oil cylinder (28); a water retaining bar (26) is fixedly connected to the outside of the ingot guide groove (27); a water leakage hole (30) is opened on the table (6) between the water retaining bars (26); a water receiving bucket (32) is fixedly connected to the bottom of the table (6) below the water leakage hole (30); and the front end of the water receiving bucket (32) is connected to the aluminum chip discharge port (2).
2. The aluminum ingot chip cutting machine according to claim 1, characterized in that: A material drop opening (31) is provided on the table top (6) at the front end of the material pushing oil cylinder (28), and a material head guide bucket (25) is fixedly connected to the bottom of the table top (6) below the material drop opening (31).
3. The aluminum ingot chip cutting machine according to claim 1, characterized in that: The front end of the pushing cylinder (28) is fixedly connected to a pushing plate (33), the front end of the pushing plate (33) is fixedly connected to a first clamping plate (34), the top surface of the pushing plate (33) is fixedly connected to a mounting frame (36), the mounting frame (36) is fixedly connected to a clamping cylinder (29), the telescopic rod of the clamping cylinder (29) is fixedly connected to a second clamping plate (35) that slidably cooperates with the mounting frame (36), and the first clamping plate (34) and the second clamping plate (35) are fixedly connected to the opposite side thereof. Anti-slip teeth (37) are fixedly connected.
4. The aluminum ingot chip cutting machine according to claim 1, characterized in that: A bracket (23) is fixedly connected to the feed inlet of the machine head (8).