FFC thin basin slip casting device

Abstract

The utility model discloses an FFC thin basin slip casting device which comprises a base, a lifting mechanism arranged in the base, a lifting table movably connected to the center of the top of the base, a lower die movably connected to the top of the lifting table, a driving mechanism arranged on one side of the base, guide columns fixedly connected to the four corners of the top of the base, and a top plate fixedly connected to the tops of the guide columns. The top of the top plate is fixedly connected with an air cylinder, the power output end of the air cylinder penetrates through the top plate and is fixedly connected with a lifting plate, the clamping plate slides under the action of a third driving motor, a fifth boss is separated from a fifth groove, and under the action of a first driving motor, the lifting table descends, and the lower mold falls to the top of the inserting frame. And the mold is taken out under the driving of a second driving motor, so that the problems that according to most of existing FFC thin basin slip casting devices, when different types of molds are replaced, manual carrying or a forklift is needed, the molds have certain dead weights, the slip casting efficiency is influenced to a certain extent, and manpower is wasted are solved.

Description

Technical Field

[0001] The utility model relates to the technical field of bathroom grouting, in particular to a FFC thin basin grouting forming device. Background Art

[0002] After the development in recent years, more and more sanitary ceramic enterprises in China have begun to use FFC mud to make sanitary ceramics, including washbasins, urinals, sinks, shower trays, etc. Among them, cabinet washbasins of various shapes account for the largest proportion. Some enterprises have an annual output of hundreds of thousands of pieces, and the largest cabinet washbasin product is 2.0m long; products made of FFC materials can significantly improve the overall regularity, maximize the original intention of the designer, and effectively reduce deformation during the firing process and improve the firing qualification rate. It can be said that the production of sanitary ceramics with FFC mud has become a highlight in the production of sanitary ceramics in my country.

[0003] Most of the existing FFC thin basin grouting forming devices require manual handling or the use of a forklift when replacing molds of different models. The molds have a certain dead weight, which to a certain extent affects the grouting efficiency and wastes manpower. Utility Model Content

[0004] The purpose of this section is to summarize some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the abstract of the specification and the name of the utility model of this application to avoid blurring the purpose of this section, the abstract of the specification and the name of the utility model, and such simplifications or omissions cannot be used to limit the scope of the utility model.

[0005] In view of the above problems and / or the problems existing in the existing FFC thin basin grouting forming device, the present utility model is proposed.

[0006] Therefore, the purpose of the utility model is to provide an FFC thin basin grouting molding device. When the mold needs to be replaced during use, under the action of the second drive motor, the second lead screw drives the rack to slide to the bottom of the lower mold, and the cylinder drives the upper mold to slide down to the top of the upper mold. Under the action of the third drive motor, the clamp slides to disengage the fifth boss from the fifth groove. Under the action of the first drive motor, the lifting platform descends, and the lower mold falls to the top of the rack. The mold is taken out under the drive of the second drive motor, which solves the problem that most of the existing FFC thin basin grouting molding devices require manual handling or forklifts when replacing molds of different models, and the mold has a certain dead weight, which affects the grouting efficiency to a certain extent and wastes manpower.

[0007] In order to solve the above technical problems, according to one aspect of the present invention, the present invention provides the following technical solutions:

[0008] A FFC thin basin grouting forming device, comprising:

[0009] The base is provided with a lifting mechanism inside the base, the top center of the base is movably connected with a lifting platform, the top of the lifting platform is movably connected with a lower mold, and a driving mechanism is provided on one side of the base, the four corners of the top of the base are fixedly connected with guide pillars, the top of the guide pillars is fixedly connected with a top plate, the top of the top plate is fixedly connected with a cylinder, the power output end of the cylinder passes through the top plate and is fixedly connected with the lifting plate, through holes are provided at the four corners of the lifting plate, the lifting plate is slidably connected to the guide pillars, the bottom of the lifting plate is movably connected with an upper mold, and a clamping mechanism is provided at the bottom of the lifting plate, the driving mechanism includes a fixed frame, one side of the fixed frame is fixedly connected with a second driving motor, the power output end of the second driving motor passes through one side of the fixed frame and is fixedly connected with a second screw, one end of the second screw is movably connected to one side of the base, a first boss is provided on one side of the base, a plurality of first grooves are provided on the top of the first boss, a plug-in frame is slidably connected inside the first groove, and the plug-in frame The cam is provided with a third internal threaded hole, and the fourth internal threaded hole is provided on one side of the rack, and the internal thread of the rack is meshed with the external thread of the second lead screw. The clamping mechanism includes a third driving motor, one side of the third driving motor is fixedly connected to one side of the lifting plate, and a power output end of the third driving motor passes through one side of the lifting plate and is fixedly connected to a double-headed lead screw. A fourth groove is provided at the bottom of the lifting plate, and the double-headed lead screw is located inside the fourth groove, one end of the double-headed lead screw is movably connected to one side of the fourth groove, and a plurality of clamps are slidably connected inside the fourth groove, and a fourth boss is provided on the top of the clamp, and a second internal threaded through hole is horizontally provided on the fourth boss, and the internal thread of the clamp is meshed with the external thread of the double-headed lead screw. A fifth boss is provided on one side of the bottom of the clamp, and fifth grooves are provided on both sides of the top of the upper mold, and the fifth boss is located inside the fifth groove. A sixth boss is provided at the center of the bottom of the lifting plate, and the bottom of the sixth boss is movably connected to the top of the upper mold.

[0010] As a preferred solution of the FFC thin basin grouting forming device described in the utility model, the lifting mechanism includes a first drive motor, the power output end of the first drive motor is fixedly connected to the first screw, and an internal threaded hole is provided at the bottom of the lifting platform, and the internal thread of the lifting platform is engaged with the external thread of the first screw.

[0011] As a preferred solution of the FFC thin basin grouting molding device described in the utility model, a third boss is arranged at the bottom of the lower mold, a plurality of second grooves are arranged on the outside of the third boss, a third groove is arranged on the top of the lifting platform, a plurality of limit blocks are fixedly connected inside the third groove, the limit blocks are located in the second groove, and the third boss is located in the third groove.

[0012] As a preferred solution of the FFC thin basin grouting forming device described in the utility model, one side of the base is fixedly connected to a slurry pool, the top of the slurry pool is fixedly connected to a grouting pump, the first slurry inlet of the grouting pump is fixedly connected to a first grouting pipe, the second slurry inlet of the first grouting pipe is located inside the slurry pool, the first slurry outlet of the grouting pump is fixedly connected to a second grouting pipe, a grouting hole is provided on the top of the upper mold, a fixed block is provided on one side of the bottom of the lifting plate, a third grouting pipe is fixedly connected to one side of the fixed block, the second slurry outlet of the second grouting pipe is fixedly connected to one side of the fixed block, and the third slurry outlet of the third grouting pipe is located above the grouting hole.

[0013] Compared with the prior art, the utility model has the following beneficial effects: when the mold needs to be replaced, under the action of the second drive motor, the second lead screw drives the rack to slide to the bottom of the lower mold, and the cylinder drives the upper mold to slide down to the top of the upper mold. Under the action of the third drive motor, the clamp slides to disengage the fifth boss from the fifth groove. Under the action of the first drive motor, the lifting platform descends, and the lower mold falls to the top of the rack. The mold is taken out under the drive of the second drive motor, which solves the problem that most of the existing FFC thin basin grouting molding devices require manual handling or the use of a forklift when replacing molds of different models, and the mold has a certain dead weight, which affects the grouting efficiency to a certain extent and wastes manpower. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the technical solution of the implementation of the utility model, the utility model will be described in detail below in combination with the drawings and detailed implementation. Obviously, the drawings described below are only some implementations of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:

[0015] Figure 1 The utility model is a schematic diagram of the overall structure of a FFC thin basin grouting molding device.

[0016] Figure 2 The utility model is a cross-sectional view of the overall structure of a FFC thin basin grouting forming device.

[0017] Figure 3 It is a cross-sectional view of a driving mechanism of a FFC thin basin grouting forming device of the utility model.

[0018] Figure 4 The utility model is a schematic diagram of the upper mold structure of a FFC thin basin grouting molding device.

[0019] Figure 5 The utility model is a schematic diagram of the lifting plate structure of a FFC thin basin grouting forming device. DETAILED DESCRIPTION

[0020] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below with reference to the accompanying drawings.

[0021] See also Figure 1-5 The utility model provides a FFC thin basin grouting molding device, including a base 1, a lifting mechanism is arranged inside the base 1, a lifting platform 12 is movably connected to the center of the top of the base 1, a lower mold 5 is movably connected to the top of the lifting platform 12, a driving mechanism is arranged on one side of the base 1, guide columns 8 are fixedly connected to the four corners of the top of the base 1, a top plate 3 is fixedly connected to the top of the guide column 8, a cylinder 4 is fixedly connected to the top of the top plate 3, a power output end of the cylinder 4 passes through the top plate 3 and is fixedly connected to the lifting plate 2, and through holes 29 are arranged at the four corners of the lifting plate 2. The lowering plate 2 is slidably connected to the guide column 8, the upper mold 6 is movably connected to the bottom of the lifting plate 2, a clamping mechanism is provided at the bottom of the lifting plate 2, and the driving mechanism includes a fixed frame 19, a second driving motor 20 is fixedly connected to one side of the fixed frame 19, a power output end of the second driving motor 20 passes through one side of the fixed frame 19 and is fixedly connected to a second lead screw 21, one end of the second lead screw 21 is movably connected to one side of the base 1, a first boss 17 is provided on one side of the base 1, a plurality of first grooves are provided on the top of the first boss 17, and a plug-in frame 9 is slidably connected inside the first groove , a second boss 18 is provided at the bottom of both sides of the inserting frame 9, a first internal threaded through hole is provided on one side of the inserting frame 9, the internal thread of the inserting frame 9 is meshed with the external thread of the second lead screw 21, the clamping mechanism includes a third drive motor 30, one side of the third drive motor 30 is fixedly connected to one side of the lifting plate 2, the power output end of the third drive motor 30 passes through one side of the lifting plate 2 and is fixedly connected to a double-headed lead screw 32, a fourth groove 31 is provided at the bottom of the lifting plate 2, the double-headed lead screw 32 is located inside the fourth groove 31, and one end of the double-headed lead screw 32 is connected to the fourth groove One side of the splint 31 is movably connected, and a plurality of splints 33 are slidably connected inside the fourth groove 31. A fourth boss is arranged on the top of the splint 33, and a second internal threaded through hole is transversely arranged on the fourth boss. The internal thread of the splint 33 is engaged with the external thread of the double-headed screw 32. A fifth boss 34 is arranged on one side of the bottom of the splint 33. Fifth grooves 27 are arranged on both sides of the top of the upper mold 6. The fifth boss 34 is located inside the fifth groove 27. A sixth boss 35 is arranged at the bottom center of the lifting plate 2, and the bottom of the sixth boss 35 is movably connected to the top of the upper mold 6.

[0022] The lifting mechanism includes a first drive motor 10 , a first lead screw 11 is fixedly connected to the power output end of the first drive motor 10 , an internal threaded hole 13 is provided at the bottom of the lifting platform 12 , and the internal thread of the lifting platform 12 is meshed with the external thread of the first lead screw 11 .

[0023] Specifically, when the mold needs to be replaced, under the action of the second drive motor 20, the second lead screw 21 drives the rack 9 to slide to the lower 5 side of the lower mold, and the cylinder 4 drives the upper mold 6 to slide down to the top of the upper mold 5. Under the action of the third drive motor 30, the clamping plate 33 slides to disengage the fifth boss 34 from the fifth groove 27. Under the action of the first drive motor 10, the lifting platform 12 descends, and the lower mold 5 falls to the top of the rack 9. The mold is taken out under the drive of the second drive motor 20, which solves the problem that most of the existing FFC thin basin grouting molding devices require manual handling or forklifts when replacing molds of different models. The mold has a certain dead weight, which affects the grouting efficiency to a certain extent and wastes manpower.

[0024] For further information, see Figure 3-4 A third boss 25 is provided at the bottom of the lower mold 5, and a plurality of second grooves 26 are provided on the outer side of the third boss 25. A third groove 14 is provided on the top of the lifting platform 12. A plurality of limit blocks 16 are fixedly connected inside the third groove 14. The limit blocks 16 are located in the second groove 26, and the third boss 25 is located in the third groove 14 to position the lower mold 5 to prevent position deviation and reduce safety hazards.

[0025] See also Figure 3-5 A slurry pool 7 is fixedly connected to one side of the base 1, a grouting pump 22 is fixedly connected to the top of the slurry pool 7, a first slurry inlet of the grouting pump 22 is fixedly connected to a first grouting pipe 23, a second slurry inlet of the first grouting pipe 23 is located inside the slurry pool 7, a first slurry outlet of the grouting pump 22 is fixedly connected to a second grouting pipe 24, a grouting hole 28 is provided on the top of the upper mold 6, a fixed block 36 is provided on one side of the bottom of the lifting plate 2, a third grouting pipe 37 is fixedly connected to one side of the fixed block 36, a second slurry outlet of the second grouting pipe 24 is fixedly connected to one side of the fixed block 36, and a third slurry outlet of the third grouting pipe 37 is located above the grouting hole 28.

[0026] Specifically, grouting is performed by a grouting pump 22, which is a mechanized process and saves manpower to a certain extent.

[0027] Although the present invention has been described above with reference to the embodiments, various modifications may be made thereto and parts thereof may be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the various features in the embodiments disclosed in the present invention may be used in combination with each other in any manner, and the fact that these combinations are not exhaustively described in this specification is only for the sake of omitting space and saving resources. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. A FFC thin basin grouting forming device, characterized in that: The invention comprises a base (1), wherein a lifting mechanism is arranged inside the base (1), a lifting platform (12) is movably connected to the center of the top of the base (1), a lower mold (5) is movably connected to the top of the lifting platform (12), a driving mechanism is arranged on one side of the base (1), guide pillars (8) are fixedly connected to the four corners of the top of the base (1), a top plate (3) is fixedly connected to the top of the guide pillars (8), a cylinder (4) is fixedly connected to the top of the top plate (3), a power output end of the cylinder (4) passes through the top plate (3) and is fixedly connected to the lifting plate (2), the four corners of the lifting plate (2) are provided with through holes (29), the lifting plate (2) and the guide pillars (8) are slidably connected to each other. The lifting plate (2) is movably connected to the upper mold (6) at the bottom, and a clamping mechanism is provided at the bottom of the lifting plate (2). The driving mechanism comprises a fixed frame (19), and a second driving motor (20) is fixedly connected to one side of the fixed frame (19). The power output end of the second driving motor (20) passes through one side of the fixed frame (19) and is fixedly connected to a second lead screw (21). One end of the second lead screw (21) is movably connected to one side of the base (1). A first boss (17) is provided on one side of the base (1). A plurality of first grooves are provided on the top of the first boss (17). A plug-in frame (9) is slidably connected inside the first groove. The plug-in frame (9) A second boss (18) is provided at the bottom of both sides, a first internal threaded through hole is provided on one side of the inserting frame (9), the internal thread of the inserting frame (9) is meshed with the external thread of the second lead screw (21), the clamping mechanism comprises a third drive motor (30), one side of the third drive motor (30) is fixedly connected to one side of the lifting plate (2), the power output end of the third drive motor (30) passes through one side of the lifting plate (2) and is fixedly connected to a double-headed lead screw (32), a fourth groove (31) is provided at the bottom of the lifting plate (2), the double-headed lead screw (32) is located inside the fourth groove (31), one end of the double-headed lead screw (32) is connected to the fourth groove (31), and the second end of the double-headed lead screw (32) is fixedly connected to the second lead screw (31). ) is movably connected on one side, a fourth groove (31) is slidably connected inside with a plurality of clamps (33), a fourth boss is arranged on the top of the clamp (33), a second internal threaded through hole is transversely arranged on the fourth boss, the internal thread of the clamp (33) is meshed with the external thread of the double-headed lead screw (32), a fifth boss (34) is arranged on one side of the bottom of the clamp (33), fifth grooves (27) are arranged on both sides of the top of the upper mold (6), the fifth boss (34) is located inside the fifth groove (27), a sixth boss (35) is arranged at the bottom center of the lifting plate (2), and the bottom of the sixth boss (35) is movably connected to the top of the upper mold (6).

2. The FFC thin basin grouting forming device according to claim 1 is characterized in that: The lifting mechanism comprises a first drive motor (10), a power output end of the first drive motor (10) is fixedly connected to a first lead screw (11), an internal threaded hole (13) is provided at the bottom of the lifting platform (12), and the internal thread of the lifting platform (12) is meshed with the external thread of the first lead screw (11).

3. The FFC thin basin grouting forming device according to claim 2 is characterized in that: A third boss (25) is provided at the bottom of the lower mold (5), a plurality of second grooves (26) are provided on the outer side of the third boss (25), a third groove (14) is provided on the top of the lifting platform (12), a plurality of limit blocks (16) are fixedly connected inside the third groove (14), the limit blocks (16) are located in the second grooves (26), and the third boss (25) is located in the third groove (14).

4. The FFC thin basin grouting forming device according to claim 3 is characterized in that: A slurry pool (7) is fixedly connected to one side of the base (1); a grouting pump (22) is fixedly connected to the top of the slurry pool (7); a first slurry inlet of the grouting pump (22) is fixedly connected to a first grouting pipe (23); a second slurry inlet of the first grouting pipe (23) is located inside the slurry pool (7); a first slurry outlet of the grouting pump (22) is fixedly connected to a second grouting pipe (24); a grouting hole (28) is provided on the top of the upper mold (6); a fixed block (36) is provided on one side of the bottom of the lifting plate (2); a third grouting pipe (37) is fixedly connected to one side of the fixed block (36); a second slurry outlet of the second grouting pipe (24) is fixedly connected to one side of the fixed block (36); a third slurry outlet of the third grouting pipe (37) is located above the grouting hole (28).

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