Split type module combined refractory straight-flow groove mold structure

By designing the split module combination refractory DC groove mold structure, and using the splicing and tightening mechanism of the split module and the combined module, the problem that existing molds cannot be flexibly adjusted is solved, and the adaptation to multi-specimen aluminum materials and the improvement of production efficiency is achieved.

CN222858337UActive Publication Date: 2025-05-13SHENZHEN MAXTOR ALUMINUM EQUIP TECH CO LTD
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Patent Information

Application Number
CN202421305271.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-07
Publication Date
2025-05-13
Estimated Expiration
2034-06-07

AI Technical Summary

Technical Problem

The existing DC groove molds in the aluminum industry are fixed in size and cannot be flexibly adjusted to meet the needs of different aluminum sizes, resulting in high mold costs and inability to meet special production needs.

Method used

A split module combination refractory DC groove mold structure is designed, and the mold is flexibly combined and adjusted by means of the connecting mechanism and the tightening mechanism.

Benefits of technology

It achieves flexible adaptation to multiple specifications and varieties of aluminum materials, reduces mold costs, improves the consistency of production efficiency and product quality, and is suitable for large-scale standardized production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a split type module combination refractory material direct current groove mould structure which comprises split type modules and combination modules, each split type module comprises a mould bottom plate and mould side plates installed on the front side and the rear side of the top of the mould bottom plate, the left side and the right side of each mould side plate are covered with adjustable partition plates, and a connecting mechanism comprises connecting pieces on each side and a top connecting piece. The connecting mechanism is provided with a plurality of tightening mechanisms, each tightening mechanism comprises a tightening main body block, tightening screw holes are formed in the front end and the rear end of each tightening main body block, a stud is arranged in each tightening screw hole in a penetrating mode, a connecting fastener is fixed to the outer end of each stud, and a buckle groove used for being connected to the connecting mechanism in a clamped mode is formed in each connecting fastener; the device is flexible and convenient to operate; the product specification is easy to adjust; modularized operation is more beneficial to standardized operation; mold material consumption is reduced; and production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of direct current slot moulds in the aluminum industry, in particular to a split-type module combined refractory direct current slot mould structure. Background Art

[0002] The casting mold of the DC trough in the refractory material of the aluminum industry is generally of fixed size, and different sizes are formed by the internal mold. However, there are often multiple specifications and sizes of aluminum materials, so the size of the DC trough often needs to be set in multiple specifications. Even so, for some special production needs, the DC trough mold with fixed specifications and sizes still cannot meet the needs well. The cost of rebuilding the DC trough is too high, and the production volume of aluminum materials of certain sizes is not high, which leads to huge mold costs. Therefore, there is an urgent need for a DC trough mold that can flexibly adjust the size of aluminum materials.

[0003] Based on this, the utility model designs a split module combined refractory direct current trough mold structure to solve the above problems. Utility Model Content

[0004] The purpose of the utility model is to provide a split-type modular combined refractory direct current trough mold structure to solve the problems raised in the above-mentioned background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A split module combination refractory DC trough mold structure comprises a split module and a combination module, the split module comprises a variety of sizes, and a plurality of split modules can be spliced ​​into a combination module through a connecting mechanism, the split module comprises a mold base plate and mold side plates installed on the front and rear sides of the top of the mold base plate, the left and right sides of the mold side plates are covered with adjustable partitions, the connecting mechanism comprises side connecting pieces fixed to the vertical side edges on the left and right sides of each mold side plate and a top connecting piece fixed to the top of each mold side plate, the side connecting pieces are provided with mounting screw holes for docking, fitting and fastening, the connecting mechanism is equipped with multiple groups of tightening mechanisms, each of the tightening mechanisms comprises a tightening main body block, the front and rear ends of the tightening main body block are provided with tightening screw holes, each of the tightening screw holes is penetrated by a stud, the outer end of each of the studs is fixed with a connecting fastener, the connecting fastener is provided with a snap groove for being clamped on the connecting mechanism, and when the tightening main body block rotates, the studs at the front and rear ends of the tightening main body block are synchronously tightened toward the corresponding tightening screw holes.

[0007] Preferably, a bottom connecting piece is vertically fixed on the bottom panel of the mold side plate, and plate mounting holes are provided on both the mold bottom plate and the bottom connecting piece, and the mold side plate is vertically fixed on the mold bottom plate through the bottom connecting piece.

[0008] Preferably, a plurality of rows of plate mounting holes are provided on the mold bottom plate in the front-to-back direction, and the plate mounting holes are provided with heat-resistant plugs.

[0009] Preferably, a heat-resistant sealing layer is provided on the bottom surface of the bottom connecting member.

[0010] Preferably, a plurality of adjustable partitions are arranged at lateral intervals in the split module, and adjacent adjustable partitions are directly clamped by the inner mold. The plurality of adjustable partitions are sealed and tightened by the cooperation of the front and rear mold side plates and the plurality of tightening mechanisms.

[0011] Preferably, an observation opening is provided on the tightening main body block, the tightening screw hole is communicated with the observation opening, and a scale is provided on one side of the observation opening.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. Production of multi-specification products: The utility model can adapt to the production of multi-specification and multi-variety flow channel prefabricated products through the split module combination, and is not affected by the number of products (even suitable for a single room), material (suitable for all kinds of materials) and pouring method (can be poured manually or mechanically), and its application range is wider;

[0014] 2. Product quality is easy to control: The utility model adopts split modular production, which makes it easier to maintain the consistency of batch product production, and its external dimension deviation is smaller, which is more conducive to the production of small specifications and multiple varieties;

[0015] 3. High production efficiency, low labor intensity, suitable for standardized large-scale production: Split modular production is more conducive to large-scale product production, while reducing the workload of daily mold assembly, and at the same time reducing the overall labor intensity, making it easier to achieve standardized operations. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0017] Figure 1 This is a schematic diagram of the structure of the utility model from the front side perspective;

[0018] Figure 2 It is a structural diagram of the split module;

[0019] Figure 3 for Figure 2 Schematic diagram of the structure after removing the mold side plate and adjustable partition;

[0020] Figure 4 It is a structural diagram of the tightening mechanism.

[0021] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0022] Split module 1, mold bottom plate 10, mold side plate 11, side connecting piece 12, top connecting piece 13, bottom connecting piece 14, combined module 2, tightening mechanism 3, tightening main block 30, stud 31, connecting fastener 32, snap groove 33, observation port 34, adjustable partition 4, inner mold 5. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-4 , the utility model provides a technical solution:

[0025] A split module combined refractory direct current slot mold structure, comprising a split module 1 and a combined module 2, wherein the split module 1 comprises a plurality of sizes, and a plurality of split modules 1 can be mutually spliced ​​into a combined module 2 through a connecting mechanism, wherein the split module 1 comprises a mold bottom plate 10 and mold side plates 11 installed on the front and rear sides of the top of the mold bottom plate 10, and the left and right sides of the mold side plates 11 are covered with adjustable partitions 4, and the connecting mechanism comprises side connectors 12 fixed to the vertical sides on the left and right sides of each mold side plate 11 and a top connector 13 fixed to the top of each mold side plate 11, and the side connectors The component 12 is provided with mounting screw holes for docking and fastening, and the connecting mechanism is equipped with multiple sets of tightening mechanisms 3, each of which includes a tightening main body block 30, and tightening screw holes are provided at the front and rear ends of the tightening main body block 30, and a stud 31 is passed through each of the tightening screw holes, and a connecting fastener 32 is fixed to the outer end of each of the studs 31, and a buckle groove 33 for being clamped on the connecting mechanism is provided on the connecting fastener 32. When the tightening main body block 30 rotates, the studs 31 at the front and rear ends of the tightening main body block 30 are synchronously tightened toward the corresponding tightening screw holes;

[0026] During operation, the mold side panels 11 of a single split module 1 cooperate with the adjustable partitions 4 on both sides to enclose an independent mold cavity, wherein the connecting mechanism arranged on the mold side panels 11 can be flexibly coordinated and fastened with multiple sets of tightening mechanisms 3, and the tightening mechanism 3 arranged on the top of the mold cavity can be well fastened with the top connecting member 13 through the snap groove 33. At the same time, the snap groove 33 can slide quickly along the edge of the top connecting member 13 to facilitate adjustment of the fastening position. The side of the mold cavity also relies on multiple sets of tightening mechanisms 3 to be fastened and pressed. When combined use is required, multiple split modules 1 are docked left and right, and adjacent side connecting members 12 are fastened through the mounting screw holes to achieve lateral docking, thereby quickly completing the assembly of the combined module 2.

[0027] A bottom connecting piece 14 is vertically fixed on the bottom panel of the mold side plate 11, and plate mounting holes are provided on both the mold bottom plate 10 and the bottom connecting piece 14, and the mold side plate 11 is vertically fixed on the mold bottom plate 10 through the bottom connecting piece 14;

[0028] Furthermore, the mold bottom plate 10 is provided with multiple rows of plate mounting holes along the front-to-back direction, and the plate mounting holes are equipped with heat-resistant plugs;

[0029] Furthermore, the bottom surface of the bottom connecting member 14 is paved with a heat-resistant sealing layer;

[0030] During operation, the mold side panel 11 can be quickly installed through the bottom connecting piece 14 and the mold bottom plate 10, which is convenient for material transportation and assembly. The mold bottom plate 10 is provided with multiple rows of plate mounting holes to adjust the front and rear mounting positions of the mold side panels 11, thereby changing the front and rear spacing of the enclosed mold cavity. The inner plate mounting holes can be sealed with heat-resistant plugs to prevent leakage. The heat-resistant sealing layer can prevent the installation gap between the mold side panel 11 and the mold bottom plate 10, thereby preventing lateral leakage.

[0031] Among them, a plurality of adjustable partitions 4 are arranged in a transverse interval in the split module 1, and the adjacent adjustable partitions 4 directly clamp the inner mold 5, and the plurality of adjustable partitions 4 are sealed and tightened through the cooperation of the front and rear mold side plates 11 and the plurality of sets of the tightening mechanisms 3;

[0032] During operation, the adjustable partitions 4 on both sides of the mold side plates 11 serve as left and right enclosures of the mold cavity. When multiple independent cavities are required, multiple adjustable partitions 4 can also be arranged side by side. The inner mold 5 can be clamped between the adjustable partitions 4 to form a specific molding cavity shape in the mold cavity. A tightening mechanism 3 can be added at the added adjustable partitions 4 to achieve clamping assistance, so as to ensure the tight separation effect of the adjustable partitions 4.

[0033] The tightening main block 30 is provided with an observation opening 34, the tightening screw hole is connected to the observation opening 34, and a scale is provided on one side of the observation opening 34;

[0034] During operation, the observation opening 34 is provided to facilitate observation of the inserted length of the stud 31, and the length of the clamping of the connecting fasteners 32 on both sides can be determined in conjunction with the scale, thereby more accurately controlling the clamping degree and preventing the connecting fasteners 32 on both sides from being clamped too tightly, causing micro-deformation of the plate.

[0035] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0036] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A split module combined refractory direct current slot mold structure, comprising a split module (1) and a combined module (2), wherein the split module (1) comprises a plurality of sizes and specifications, and a plurality of split modules (1) can be mutually spliced ​​into a combined module (2) through a connecting mechanism, characterized in that: The split module (1) comprises a mold base plate (10) and mold side plates (11) installed on the front and rear sides of the top of the mold base plate (10), the left and right sides of the mold side plates (11) are covered with adjustable partitions (4), the connecting mechanism comprises side connecting pieces (12) fixed to the vertical sides of the left and right sides of each mold side plate (11) and a top connecting piece (13) fixed to the top of each mold side plate (11), the side connecting pieces (12) are provided with mounting screw holes for docking, fitting and fastening, and the connecting mechanism is equipped with multiple sets of tightening mechanisms (3 ), each of the tightening mechanisms (3) comprises a tightening main body block (30), the front and rear ends of the tightening main body block (30) are provided with tightening screw holes, each of the tightening screw holes is penetrated by a stud (31), the outer end of each of the studs (31) is fixed with a connecting fastener (32), the connecting fastener (32) is provided with a snap groove (33) for snapping onto the connecting mechanism, when the tightening main body block (30) is rotated, the studs (31) at the front and rear ends of the tightening main body block (30) are synchronously tightened toward the corresponding tightening screw holes.

2. A split-type modular combined refractory direct current slot mold structure according to claim 1, characterized in that: A bottom connecting piece (14) is vertically fixed on the bottom panel of the mold side plate (11), and plate mounting holes are provided on both the mold bottom plate (10) and the bottom connecting piece (14). The mold side plate (11) is vertically fixed on the mold bottom plate (10) via the bottom connecting piece (14).

3. A split-type modular combined refractory direct current slot mold structure according to claim 2, characterized in that: The mold bottom plate (10) is provided with multiple rows of plate mounting holes along the front-to-back direction, and the plate mounting holes are equipped with heat-resistant plugs.

4. A split-type modular combined refractory direct current slot mold structure according to claim 2, characterized in that: The bottom surface of the bottom connecting piece (14) is paved with a heat-resistant sealing layer.

5. According to claim 1, a split module combined refractory direct current slot mold structure is characterized by: A plurality of adjustable partitions (4) are arranged at intervals in the transverse direction in the split module (1), and adjacent adjustable partitions (4) directly clamp the inner mold (5). The plurality of adjustable partitions (4) are sealed and tightened by cooperation with front and rear mold side plates (11) and a plurality of sets of tightening mechanisms (3).

6. A split-type modular combined refractory direct current slot mold structure according to any one of claims 1 to 5, characterized in that: The tightening main body block (30) is provided with an observation opening (34), the tightening screw hole is in communication with the observation opening (34), and a scale is provided on one side of the observation opening (34).